VW Touareg 4.2 V8 2007 7L Fault code 02250

JorgeL · Jun 26, 2022

Hello, I'm new to the VCD software and looking for some help with the Air Suspension system. It started with the ytwo rear shocks raised all up, searching on forums, they recommended to change the Residual Air Pressure Valve so I did by manually deflating the air suspension system and installing new valves. Then tr to inflate them and find out that the Air Compressor wasn't pumping the correct pressure, so I put on a new compressor. The rear shocks inflated to its highest level and both front shocks inflated to 445 mm. Checked for leaked and found none.
Try diagnostic Software to Level Calibration and it did not follow the procedure of setting for two position before starting to calibrate each shocks. Got a fault code 02250.
Suspecting about the Valve Block. Any suggestion would be appreciated.
Also realized that engine has fault codes! But engine is running fine with no warning lights.

Code:

Sunday,26,June,2022,15:20:49:12487
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 11 x64
VCDS Version: 22.3.1.4 (x64)  HEX-V2 CB: 0.4615.4
Data version: 20220407 DS337.0
www.Ross-Tech.com


VIN: WVGZZZ7LZ7D081111   License Plate: DDB-40P
Mileage: 58420km-36300mi   Repair Order: 01


Chassis Type: 7L (6N0)
Scan: 01 02 03 05 08 09 15 16 17 19 22 34 46 55 56 68 76

VIN: WVGZZZ7LZ7D081111   Mileage: 58420km-36300miles

01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
05-Acc/Start Auth. -- Status: Malfunction 0010
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: Malfunction 0010
16-Steering wheel -- Status: Malfunction 0010
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: Malfunction 0010
22-AWD -- Status: OK 0000
34-Level Control -- Status: Malfunction 0010
42-Door Elect, Driver -- Status: Malfunction 0010
46-Central Conv. -- Status: Malfunction 0010
52-Door Elect, Pass. -- Status: Malfunction 0010
55-Headlight Range -- Status: Malfunction 0010
56-Radio -- Status: Malfunction 0010
62-Door, Rear Left -- Status: Malfunction 0010
68-Wiper Electr. -- Status: OK 0000
72-Door, Rear Right -- Status: Malfunction 0010
76-Park Assist -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine        Labels:. 079-907-560-BAR.clb
   Part No SW: 7L0 907 560 C    HW: 7L0 907 560
   Component: 4.2l V8/4V          0020 
   Revision: 75H04---    Serial number: VWX3Z0G3607001
   Coding: 04210010590F0560
   Shop #: WSC 31414 790 00001
   VCID: 313F18D2ED3A56F3701-5184
   VINID: 9E65EAAAA1DCA8750020104104966492F0

9 Faults Found:
008196 - Intake Manifold Flap; Bank 1
               P2004 - 004 - Stuck Open - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 57626 km
                    Time Indication: 0
                    Date: 2021.11.26
                    Time: 05:17:03

             Freeze Frame:
                    RPM: 1166 /min
                    Load: 55.3 %
                    Speed: 0.0 km/h
                    Temperature: 24.0°C
                    Temperature: 26.0°C
                    Absolute Pres.: 890.0 mbar
                    Voltage: 13.843 V

008197 - Intake Manifold Flap; Bank 2
               P2005 - 004 - Stuck Open - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 0
                    Fault Frequency: 5
                    Reset counter: 255
                    Mileage: 57626 km
                    Time Indication: 0
                    Date: 2021.11.26
                    Time: 05:17:03

             Freeze Frame:
                    RPM: 1220 /min
                    Load: 45.5 %
                    Speed: 0.0 km/h
                    Temperature: 19.0°C
                    Temperature: 20.0°C
                    Absolute Pres.: 890.0 mbar
                    Voltage: 13.970 V

008196 - Intake Manifold Flap; Bank 1
               P2004 - 002 - Stuck Open - MIL ON
             Freeze Frame:
                    Fault Status: 11100010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 57626 km
                    Time Indication: 0
                    Date: 2021.11.26
                    Time: 05:17:04

             Freeze Frame:
                    RPM: 1187 /min
                    Load: 53.7 %
                    Speed: 0.0 km/h
                    Temperature: 23.0°C
                    Temperature: 26.0°C
                    Absolute Pres.: 890.0 mbar
                    Voltage: 13.843 V

008197 - Intake Manifold Flap; Bank 2
               P2005 - 002 - Stuck Open - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 0
                    Fault Frequency: 2
                    Reset counter: 255
                    Mileage: 57626 km
                    Time Indication: 0
                    Date: 2021.12.26
                    Time: 06:26:46

             Freeze Frame:
                    RPM: 1181 /min
                    Load: 53.7 %
                    Speed: 0.0 km/h
                    Temperature: 22.0°C
                    Temperature: 24.0°C
                    Absolute Pres.: 890.0 mbar
                    Voltage: 13.462 V

005241 - Brake Boost Vacuum System
               P1479 - 008 - Mechanical Failure
             Freeze Frame:
                    Fault Status: 01101000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 57626 km
                    Time Indication: 0
                    Date: 2021.12.27
                    Time: 00:41:41

             Freeze Frame:
                    RPM: 1885 /min
                    Load: 64.3 %
                    Speed: 21.0 km/h
                    Temperature: 41.0°C
                    Temperature: 24.0°C
                    Absolute Pres.: 900.0 mbar
                    Voltage: 13.843 V

008583 - Bank 1; System too Lean at Idle
               P2187 - 004 -
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 0
                    Fault Frequency: 2
                    Reset counter: 255
                    Mileage: 57735 km
                    Time Indication: 0
                    Date: 2022.01.27
                    Time: 20:02:39

             Freeze Frame:
                    RPM: 735 /min
                    Load: 18.8 %
                    Speed: 5.0 km/h
                    Temperature: 94.0°C
                    Temperature: 33.0°C
                    Absolute Pres.: 910.0 mbar
                    Voltage: 13.970 V

008585 - Bank 2; System too Lean at Idle
               P2189 - 004 -  - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 0
                    Fault Frequency: 2
                    Reset counter: 255
                    Mileage: 57735 km
                    Time Indication: 0
                    Date: 2022.01.27
                    Time: 20:02:51

             Freeze Frame:
                    RPM: 729 /min
                    Load: 18.0 %
                    Speed: 0.0 km/h
                    Temperature: 60.0°C
                    Temperature: 30.0°C
                    Absolute Pres.: 900.0 mbar
                    Voltage: 14.224 V

005748 - Powertrain Data Bus
               P1674 - 008 - Implausible Message from Instrument Cluster - Intermittent
             Freeze Frame:
                    Fault Status: 00101000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 58269 km
                    Time Indication: 0
                    Date: 2022.02.18
                    Time: 02:56:16

             Freeze Frame:
                    RPM: 1153 /min
                    Load: 18.4 %
                    Speed: 82.0 km/h
                    Temperature: 99.0°C
                    Temperature: 56.0°C
                    Absolute Pres.: 890.0 mbar
                    Voltage: 12.827 V

005715 - Please check DTC Memory of ABS Controller
               P1653 - 002 -  - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 58422 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 90 /min
                    Load: 100.0 %
                    Speed: 0.0 km/h
                    Temperature: 24.0°C
                    Temperature: 30.0°C
                    Absolute Pres.: 890.0 mbar
                    Voltage: 6.731 V

Readiness: 0000 1000

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09D-927-750.clb
   Part No SW: 09D 927 750 CS    HW: 09D 927 750 CS
   Component: AL 750 6A           0993 
   Revision: 00H61000    Serial number:              
   Coding: 0004458
   Shop #: WSC 31414 790 00001
   VCID: 015F88121D1A0673C01-5160

1 Fault Found:
01314 - Engine Control Module
            008 - Implausible Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00101000
                    Fault Priority: 2
                    Fault Frequency: 8
                    Reset counter: 22
                    Mileage: 0 km
                    Time Indication: 0
                    Date: 2006.01.01
                    Time: 03:22:25


-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 7L0-907-379-MK25E1.clb
   Part No SW: 7L0 907 379 K    HW: 7L0 907 379 K
   Component: ESP ALLRAD MK25E1   0302 
   Revision: 00H53001   
   Coding: 0008578
   Shop #: WSC 31414 790 00001
   VCID: 41DF48125DCAC673801-8014

1 Fault Found:
01826 - Sensor for Steering Angle (G85); Supply Voltage Terminal 30
            000 - -
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 2
                    Fault Frequency: 11
                    Reset counter: 218
                    Mileage: 58414 km
                    Time Indication: 0
                    Date: 2022.04.09
                    Time: 10:24:06

             Freeze Frame:
                    Count: 128
                    Count: 12545
                    Count: 294
                    Count: 255


-------------------------------------------------------------------------------
Address 05: Acc/Start Auth.        Labels: 3D0-909-13x-05.lbl
   Part No SW: 3D0 909 137 D    HW: 5WK 485 05
   Component: 23 Kessy            6840 
   Revision: 68406418    Serial number: VWX3Z0G3607001
   Coding: 0147688
   Shop #: WSC 31414 790 00001
   VCID: 2809F5B6DEB0173BA7F-807C

   Subsystem 1 - Part No: XXXXXXXXXXX
   Component: ELV                 XXXX

2 Faults Found:
00668 - Supply Voltage Terminal 30
            009 - Open or Short to Ground - Intermittent
00087 - Terminal 30 for Starting Relevant Consumers
            009 - Open or Short to Ground - Intermittent

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 7L6-907-040.clb
   Part No: 7L6 907 040 AD
   Component: CLIMAtronic R/L     4326 
   Coding: 0020020
   Shop #: WSC 31414 790 00001
   VCID: 72BDD7DE28EC2DEBC9B-8026

1 Fault Found:
01299 - Diagnostic Interface for Data Bus (J533)
            008 - Implausible Signal - Intermittent

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 7Lx-937-049-V2.clb
   Part No SW: 7L6 937 049 AF    HW: 7L6 937 049 AF
   Component: J519                2001 
   Revision: -0004---    Serial number: --------------
   Coding: 600004003B261C000000000000000000
   Shop #: WSC 31414 790 00001
   VCID: 00598D1616400F7BCFF-8054

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 7L0-959-655.lbl
   Part No SW: 7L0 959 655     HW: 7L0 959 655
   Component: J234  36 VW8T       0250 
   Revision: 92011025    Serial number: 0039P001D6DR 
   Coding: 0013110
   Shop #: WSC 31414 790 00001
   VCID: 7AADFFFE709C55AB81B-802E

1 Fault Found:
00532 - Supply Voltage B+
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 4
                    Reset counter: 255
                    Mileage: 54663 km
                    Time Indication: 0
                    Date: 2021.03.12
                    Time: 00:25:41


-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 7L6-953-549.lbl
   Part No: 7L6 953 549 G
   Component: Lenksaeulenmodul    3501 
   Coding: 0010211
   Shop #: WSC 31414 790 00001
   VCID: 43D3421A47D6D46392D-8016

1 Fault Found:
01317 - Control Module in Instrument Cluster (J285)
            004 - No Signal/Communication - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 7L6-920-xxx-7L6.lbl
   Part No SW: 7L6 920 885 H    HW: 7L6 920 885 H
   Component: J0285 KOMBI-INST.   7018 
   Revision: KHH06X62   
   Coding: 0007101
   Shop #: WSC 01102 604 66966
   VCID: 41DF48125D8AC673801-8014

1 Fault Found:
00446 - Function Limitation due to Under-Voltage
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 8
                    Reset counter: 4
                    Mileage: 58355 km
                    Time Indication: 0
                    Date: 2022.03.03
                    Time: 22:09:30


-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 6N0-909-901-7L.clb
   Part No SW: 6N0 909 901     HW: 7L6 920 885 H
   Component: J533  GW-K-CAN TP20 7018 
   Coding: 7FE2E78940046002
   Shop #: WSC 01102 604 66966
   VCID: 70B9DDD626A01FFB3FF-8024

1 Fault Found:
00446 - Function Limitation due to Under-Voltage
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 8
                    Reset counter: 4
                    Mileage: 58355 km
                    Time Indication: 0
                    Date: 2022.03.03
                    Time: 22:09:30


-------------------------------------------------------------------------------
Address 22: AWD        Labels: None
   Part No: 0AD 927 755 BE
   Component: TRANSFERCASE        0119 
   Shop #: WSC 00000 000 00000
   VCID: 7F5B0EEA6BEE7083B65-5184

No fault code found.

-------------------------------------------------------------------------------
Address 34: Level Control        Labels: 7Lx-907-553-34.clb
   Part No: 7L0 907 553 G
   Component: LUFTFDR.-CDC- 3C3P1 3112 
   Coding: 0015521
   Shop #: WSC 01101 604 63859
   VCID: 372B26CA035E88C33E5-5184

2 Faults Found:
02250 - Function Deactivation; Valve Duty Cycle
            001 - Upper Limit Exceeded - Intermittent
01400 - Suspension Level Control
            001 - Upper Limit Exceeded

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 7L0-959-933.lbl
   Part No: 7L6 959 933
   Component: 10 HSG              7124 
   Coding: 0000069
   Shop #: WSC 31414 790 00001
   VCID: 7F5B0EEA6BEE7083B65-4B3C

   Subsystem 1 - Part No: 7L0 959 701 P
   Component: Tuersteuergeraet FS 6302

   Subsystem 2 - Part No: 7L0 959 702 P
   Component: Tuersteuergeraet BF 6302

   Subsystem 3 - Part No: 7L0 959 703 D
   Component: Tuersteuergeraet HL 0201

   Subsystem 4 - Part No: 7L0 959 704 D
   Component: Tuersteuergeraet HR 0201

   Subsystem 5 - Part No: 7L0 907 719 A
   Component:    Neigungssensor   0020

   Subsystem 6 - Part No: 7L6 951 171 B
   Component:    Innenraumsensor  0020

10 Faults Found:
00668 - Supply Voltage Terminal 30
            002 - Lower Limit Exceeded - Intermittent
01038 - Central Locking Thermal Protection
            000 - - - Intermittent
01134 - Alarm Horn (H12)
            004 - No Signal/Communication - Intermittent
00988 - Lamp for Brake Light; Right (M10)
            009 - Open or Short to Ground - Intermittent
00457 - Central Electronics Control Module / BCM (J519)
            008 - Implausible Signal - Intermittent
01811 - Supply Voltage for Door Controller; Drivers Side (J386)
            002 - Lower Limit Exceeded - Intermittent
01812 - Supply Voltage for Door Controller; Pass. Side (J387)
            002 - Lower Limit Exceeded - Intermittent
00933 - Electric Window Motor; Passenger Side (V148)
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent
01333 - Door Control Module; Rear Left (J388)
            002 - Lower Limit Exceeded - Intermittent
01334 - Door Control Module; Rear Right (J389)
            002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 55: Headlight Range        Labels: 7L6-907-357-A.lbl
   Part No SW: 7L6 907 357 A    HW: 7L6 907 357 A
   Component: AFS-Steuergeraet    X014 
   Revision:   H01       Serial number:              
   Coding: 1288195
   Shop #: WSC 31414 790 00001
   VCID: 392F20F2351A9EB3C81-806C

   Subsystem 1 - Part No: 7L6 941 329 B  Labels: 3D0-941-329.CLB
   Component: AFS-Lst.-Modul l    X008 
   Coding: 00000019

   Subsystem 2 - Part No: 7L6 941 329 B  Labels: 3D0-941-329.CLB
   Component: AFS-Lst.-Modul r    X008 
   Coding: 00000019

1 Fault Found:
02233 - Left Headlight Power Output Stage (J667)
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 59
                    Mileage: 55856 km
                    Time Indication: 0
                    Date: 2021.05.10
                    Time: 16:01:05

             Freeze Frame:
                    Voltage: 11.22 V
                    Speed: 0.0 km/h
                        ABS 1


-------------------------------------------------------------------------------
Address 56: Radio        Labels: 7L6-035-180-56.lbl
   Part No SW: 7L6 035 180 C    HW: 7L6 035 180 C
   Component: Radio DE2           0007 
   Revision: 00004000    Serial number: VWZ4Z4GN008292
   Coding: 0001402
   Shop #: WSC 31414 790 00001
   VCID: 2D0704A2F1123213549-8078

1 Fault Found:
00879 - Connection to Speaker Front Right
            011 - Open Circuit - Intermittent

-------------------------------------------------------------------------------
Address 68: Wiper Electr.        Labels: 7L0-955-119-V2.clb
   Part No: 7L6 955 119
   Component: J400__ Front Wiper  5101 
   Coding: 0000341
   Shop #: WSC 31414 790 00001
   VCID: 77ABE6CA43CE48C3FE5-8022

   Subsystem 2 - Part No: 1K0 955 559 AB  Labels: 1K0-955-559-AF.CLB
   Component: RLS     190407 020  0105 
   Coding: 00208933
   Shop #: WSC 31414 

No fault code found.

-------------------------------------------------------------------------------
Address 76: Park Assist        Labels: Redir Fail!
   Part No: 7L0 919 283 F
   Component: 0D Einparkhilfe     1107 
   Shop #: WSC 00000 000 00000
   VCID: 392F20F2351A9EB3C81-806C

No fault code found.

End----------(Elapsed Time: 01:51, VBatt start/end: 14.0V/14.1V)-----------

DrPeter · Jun 27, 2022

Hello,

Thank you for posting your question and including the vehicle's Auto-Scan!

You may have a failed Valve Block assembly?, before replacing it you may want to try and perform the [Output Tests] in the [34-Level Control] controller with VCDS. Be sure a battery maintainer is connected, ignition is on (engine off), clear the fault codes and then try the [Output tests].

During the [Output Tests] the valve block solenoids should click when activated. You will need to start the test and then cycle through each one, one at a time.

If you do not hear or feel the valve block activate, check the powers/grounds at the valve block during the [Output Tests] to be sure the solenoids are receiving the necessary battery voltage.

We recommend to use the Official Factory Repair Information when attempting to diagnose and repair these vehicles.

Hope this helps,

drpeter

JorgeL · Jun 30, 2022

Thank you, I will do these test over the weekend and report back to the forum.

JMR · Jun 30, 2022

did you run the calibration scenario measuring from center cap to fender lip?

JorgeL · Jul 2, 2022

Hello JMR, yes I did the Level Calibration, but the suspension did not move at all, did the calibration several times, now I manually measure the front right and left 455 mm and rear right and left 590 mm.

JMR · Jul 2, 2022

And did you input those numbers and saved calibration ? With doors closed ? If it s like on Audi ,you have to follow the rules step by step

JorgeL · Aug 3, 2022

Hello, now my Touareg is raised all the way up after taking it for a spin, front left 510mm, front right 510mm, rear left 590mm, rear right 600mm.
Did the Level calibration but it keeps giving me error and the Stop Running Gear lights on in the dashboard

JorgeL · Aug 4, 2022

The Level calibration module is giving me error, cannot start calibration, cleared codes but still gives me error

Uwe · Aug 4, 2022

JorgeL said:
cleared codes but still gives me error

"An error". Can you be more specific, please?

-Uwe-

VW Touareg 4.2 V8 2007 7L Fault code 02250

JorgeL

Verified VCDS User

DrPeter

Ross-Tech Employee

JorgeL

Verified VCDS User

JMR

Professional User

JorgeL

Verified VCDS User

JMR

Professional User

JorgeL

Verified VCDS User

JorgeL

Verified VCDS User

Uwe

Benevolent Dictator