2012 VW Passat TDI need help

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daisy

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since April 2019, I have replaced water pump, timing belt, thermostat, radiator fan, transmission temperature sensor and it is still not fixed!

the latest problems with the vehicle is as soon as I turn on the AC the vehicle will start overheating, and by overheating I mean that the temp gauge will begin rising above the middle divider where it should be. There is no leak of antifreeze, the level is in the norm when vehicle is cold.
Also, the transmission would drive perfectly, but only when vehicle is cold. If I need to make a quick stop at the gas station to pump and turn off the vehicle as soon as I start it - it will go into Nutural and then if I turn off the vehicle and start it once more it will drive perfect again.
What the hell is wrong?! any recommendations would be appreciated.

Code:
Thursday,05,September,2019,17:54:23:42313
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 19.6.1.0 (x64)
Data version: 20190529 DS308.0
www.Ross-Tech.com


VIN: 1VWCN7A35CC060811   License Plate: 7KQP428
Mileage: 389670km-242129mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: A3-VW41 (7N0)
Scan: 01 02 03 05 08 09 15 16 17 19 25 2B 2E 36 37 42 44 46 47 4F
          52 56 62 72 77

VIN: 1VWCN7A35CC060811   Mileage: 389670km-242129miles

01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
05-Acc/Start Auth. -- Status: Malfunction 0010
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
2B-Steer. Col. Lock -- Status: OK 0000
2E-Media Player 3 -- Status: OK 0000
36-Seat Mem. Drvr -- Status: OK 0000
37-Navigation -- Status: Malfunction 0010
42-Door Elect, Driver -- Status: Malfunction 0010
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
47-Sound System -- Status: OK 0000
4F-Centr. Electr. II -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
56-Radio -- Status: Malfunction 0010
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
77-Telephone -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine (J623-CKRA)       Labels:. 03L-906-022-CFC.clb
   Part No SW: 03L 997 009 J    HW: 03L 907 309 S
   Component: R4 2.0l TDI   H21 9982  
   Revision: 71H21---    Serial number:               
   Coding: 001D0012042400008000
   Shop #: WSC 26061 444 00000
   ASAM Dataset: EV_ECM20TDI01103L997009J 004005
   ROD: EV_ECM20TDI01103L997009J.rod
   VCID: 3B74BECFB2C0E9978C-806E

2 Faults Found:
8215 - Exhaust Gas Recirculation System 
          P2457 00 [236] - Insufficient Cooling Performance
          MIL ON - Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 8
                    Mileage: 389419 km
                    Date: 2019.08.31
                    Time: 10:19:36

                    Engine speed: 1411.50 /min
                    Normed load value: 97.3 %
                    Vehicle speed: 46 km/h
                    Coolant temperature: 104 °C
                    Intake air temperature: 42 °C
                    Ambient air pressure: 960 mbar
                    Voltage terminal 30: 14.000 V
                    Unlearning counter according OBD: 40
                    Sensor for engine block temperature: raw value: 103.9 °C
                    Exh.gas temp.sen 4: 380.2 °C
                    Exhaust mass flow of low-pressure EGR: 23.6 kg/h
                    Temp sensor for low-pressure EGR after cooler: raw value: 217.8 °C
                    Low-pressure EGR cooling: model temperature: 172.2 °C
                    Low-pressure EGR cooling: request status-Bits 0-7: 1
                    Low-pressure EGR cooling: request status-Bits 0-7: 255

38303 - NOx Sensor 1 Bank 1 
          P2201 00 [096] - Implausible Signal
          Intermittent - Not Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: 388565 km
                    Date: 2019.08.23
                    Time: 16:58:29

                    Engine speed: 0.00 /min
                    Normed load value: 0.0 %
                    Vehicle speed: 0 km/h
                    Coolant temperature: 98 °C
                    Intake air temperature: 46 °C
                    Ambient air pressure: 980 mbar
                    Voltage terminal 30: 12.880 V
                    Unlearning counter according OBD: 35
                    Air mass: actual value (mg/stroke): 0.0 mg/stroke
                    Mean injection quantity: 0.00 mg/stroke
                    EGR Vacuum Regulator Solen.val.: activation: 100.00 %
                    NOx Emission NOx-Sensor: 0 ppm
                    Air mass for release of NOx sensor 1 offset test: 0.0 g
                    Calculated efficiency of NOx conversion: 0.950

Readiness: 1 1 0 0 0 

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 02E-927-770.clb
   Part No SW: 02E 300 057 P    HW: 02E 927 770 AL
   Component: GSG DSG AG6     512 9435  
   Revision: 05551213    Serial number: 00001112090944
   Coding: 0000020
   Shop #: WSC 40321 001 1048576
   VCID: 26427FBB9142447FC3-8072

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 1K0-907-379-60EC1F.clb
   Part No SW: 1K0 907 379 BL    HW: 1K0 907 379 BL
   Component: ESP MK60EC1   H31 0152  
   Revision: 00H31001    
   Coding: C54BC0F5492800FAA31303E5921A0042A71000
   Shop #: WSC 09003 957 00200
   VCID: 7DF070D7E45427A7F2-8028

No fault code found.

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. (J518)       Labels:| 5K0-959-434.clb
   Part No SW: 5K0 959 434 B    HW: 5K0 959 434 
   Component: VWKESSYPQ35GP 085 0902  
   Revision: 00085000    Serial number: 0161487923
   Coding: 130C0C
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_KESSYPQ35G A02013
   ROD: EV_KESSYPQ35G_A02_VW31.rod
   VCID: 346695F39F9E26EF4D-8060

1 Fault Found:
1057547 - Antenna for Keyless Entry System; Interior Antenna 1 
          B1172 13 [008] - Open Circuit
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 90
                    Mileage: 388714 km
                    Date: 2019.08.24
                    Time: 09:33:11


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels:| 5K0-907-044.clb
   Part No SW: 561 907 044 H    HW: 561 907 044 H
   Component: Climatronic   043 0202  
   Revision: 00001001    
   Coding: 0010001012
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_ACClimaBHBVW411 A01001
   ROD: EV_ACClimaBHBVW411_VW41.rod
   VCID: 1C365D53170E8EAF65-8048

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 1K0-937-08x-09.clb
   Part No SW: 5K0 937 087 AA    HW: 5K0 937 087 AA
   Component: BCM PQ35 H+   121 0164  
   Revision: BL121001    
   Coding: 6F200E3B982B08D4088802013600814800710086458005F0648060009C70
   Shop #: WSC 09003 957 00200
   VCID: 74E655F3D71E66EF8D-8020

   Subsystem 1 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
   Component: RLS 030212 05  54  0403 
   Coding: 06300A

1 Fault Found:
00979 - Lamp for Low Beam; Right (M31) 
            010 - Open or Short to Plus - Intermittent
             Freeze Frame:
                    Fault Status: 00101010
                    Fault Priority: 1
                    Fault Frequency: 4
                    Reset counter: 94
                    Mileage: 388558 km
                    Time Indication: 0
                    Date: 2014.01.13
                    Time: 16:49:02

             Freeze Frame:
                        Term 15 On
                    Voltage: 13.65 V
                        ON
                        ON
                        OFF
                        OFF
                        ON


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 5C0 959 655     HW: 5C0 959 655 
   Component: AirbagVW10G   013 0809  
   Serial number: 003ENM01EMZ5  
   Coding: 00003548
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_AirbaVW10SMEVW360 A01024
   ROD: EV_AirbaVW10SMEVW360.rod
   VCID: 6FEC5A9FB638453770-803A

   Seat occupied recognition: 
   Subsystem 1 - Part No SW: 5C6 959 339 A    HW: 5C6 959 339 A
   Component: BF-Gewichtss.  H10 0045 
   Serial number: 6940000Y120000AUAB0V
   Coding: 303047

   Crash sensor for side airbag: driver side: 
   Subsystem 2 - Part No SW: 5K0 959 354     HW: 5K0 959 354 
   Component: S.Sens.Fahr.V  H01 ---- 
   Serial number: 3572MSME326F3068ZZZ-

   Crash sensor for side airbag: front passenger side: 
   Subsystem 3 - Part No SW: 5K0 959 354     HW: 5K0 959 354 
   Component: S.Sens.Beif.V  H01 ---- 
   Serial number: 3582MSME47507466ZZZX

   Crash sensor for side airbag: rear: driver side: 
   Subsystem 4 - Part No SW: 5K0 959 351 A    HW: 5K0 959 351 A
   Component: S.Sens.Fahr.H  H02 ---- 
   Serial number: 3516KSME574E1417ZZZW

   Crash sensor for side airbag: rear: passenger side: 
   Subsystem 5 - Part No SW: 5K0 959 351 A    HW: 5K0 959 351 A
   Component: S.Sens.Beif.H  H02 ---- 
   Serial number: 3526KSME23681F16ZZZW

   Crash sensor for front airbag: driver side: 
   Subsystem 6 - Part No SW: 5K0 959 659 A    HW: 5K0 959 659 A
   Component: F.Sens.Fahr  H02 ---- 
   Serial number: 3556LSME3A201414ZZZJ

   Crash sensor for front airbag: front passenger side: 
   Subsystem 7 - Part No SW: 5K0 959 659 A    HW: 5K0 959 659 A
   Component: F.Sens.Beif  H02 ---- 
   Serial number: 3566LSME34051414ZZZH

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel (J527)       Labels:| 5K0-953-569.clb
   Part No SW: 1K5 953 521 AR    HW: 5K0 953 569 E
   Component: LENKS.MODUL   014 0140  
   Revision: FF010040    Serial number: 20110729100513
   Coding: 000A140000
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_SMLSNGVOLWSXS A01004
   ROD: EV_SMLSNGVOLWS.rod
   VCID: 7DF070D7EC5427A7F2-8028

   Multifunction steering wheel control module: 
   Subsystem 1 - Part No SW: 3C8 959 537 D    HW: 3C8 959 537 D  Labels: 3C8-959-537.CLB
   Component: E221__MFL-YVJ  H06 0022 
   Coding: E20000

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-XXX-17.clb-SRI1
   Part No SW: 561 920 970 C    HW: 561 920 970 C
   Component: KOMBI         H07 0507  
   Serial number: 00000000000000
   Coding: 231E01
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04093
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW32.rod
   VCID: 1A3A5B4B1D3AF09F77-804E

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7N0-907-530-V2.clb
   Part No SW: 7N0 907 530 P    HW: 1K0 907 951 
   Component: J533  Gateway H40 1623  
   Revision:   H40       Serial number: 07021201290602
   Coding: 461000
   Shop #: WSC 09003 957 00200
   VCID: 3D70B0D7A4D4E7A7B2-8068

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H07 0507  
   Serial number:               
   Coding: 000007
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03008
   ROD: EV_Immo_UDS_VDD_RM09.rod
   VCID: 6ADA4B8B8DDAA01F27-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2B: Steer. Col. Lock (J764)       Labels:* 5K0-905-861.clb
   Part No SW: 5K0 905 861 A    HW: 5K0 905 861 A
   Component: ELV-PQ35      H20 0230  
   Revision: 00000000    Serial number: 11000274387004
   Coding: 4900000000000000
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_ELVMarquMPVW36X A01001
   ROD: EV_ELVMarquMPVW36X.rod
   VCID: 2E52879B71B20C3F3B-807A

No fault code found.

-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650)       Labels:. 5N0-035-342.lbl
   Part No SW: 5N0 035 342 E    HW: 5N0 035 342 E
   Component: SG EXT.PLAYER H13 0240  
   Revision: A1001003    Serial number: 7661543498    
   Coding: 010000
   Shop #: WSC 09003 957 00200
   VCID: 29587487405C6B07EE-807C

No fault code found.

-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr (J136)       Labels: None
   Part No SW: 561 959 760     HW: 561 959 760 
   Component: MEM-FS        H04 0181  
   Revision: AA000000    Serial number: 00000022806321
   Coding: 0000000000000000000000000000000000000000000000
   Shop #: WSC 09003 957 00200
   VCID: 60CE29A373E6EA4FF9-8034

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 3C8 035 684 E    HW: 3C8 035 684 E
   Component: RNS-MID       H61 3690  
   Revision: AB001001    Serial number: VWZ6Z7M4047073
   Coding: 04090002010000A6000B
   Shop #: WSC 09003 957 00200
   VCID: 2D50809774B4772702-8078

1 Fault Found:
02635 - Tuner Not Enabled/Activated 
            000 - - - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 7
                    Fault Frequency: 22
                    Reset counter: 94
                    Mileage: 388512 km
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 42: Door Elect, Driver (J386)       Labels:| 3C0-959-70X-GEN4.clb
   Part No SW: 561 959 701 A    HW: 3C0 959 793 C
   Component: TUER-SG FT    002 0525  
   Revision: 12110009    Serial number: 0003494557
   Coding: 0405FD
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_TSGFPQ25BRFVW46X A04001
   ROD: EV_TSGFPQ25BRFVW46X.rod
   VCID: 1C365D53170E8EAF65-8048

   Slave Driver: 
   Subsystem 1 - Part No SW: 561 959 811     HW: 561 959 811   Labels: 1K0-959-70X-GEN4.CLB
   Component: J388__TSG_HL  004 4472 
   Serial number: --------------------
   Coding: 800000

2 Faults Found:
66048 - Motor for Front Window Regulator 
          B11EC 54 [008] - Missing Calibration / Basic Setting
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 7
                    Fault Frequency: 1
                    Reset counter: 92
                    Mileage: 388517 km
                    Date: 2019.08.21
                    Time: 19:14:28

131584 - Motor for Rear Window Regulator 
          B11EE 54 [008] - Missing Calibration / Basic Setting
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 7
                    Fault Frequency: 1
                    Reset counter: 95
                    Mileage: 388517 km
                    Date: 2019.08.21
                    Time: 19:14:28


-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1K0-909-14x-GEN3.clb
   Part No: 1K0 909 144 N
   Component: EPS_ZFLS Kl. 290    3301  
   Revision: 00H22000    
   Shop #: WSC 01357 011 00200
   VCID: 3560A8F75CE43FE77A-8060

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System (R12)       Labels: 5K0-035-456.clb
   Part No SW: 5C6 035 456     HW: 5C6 035 456 
   Component: KonzernAmp10K H07 0468  
   Revision: --------    Serial number: EAA083A0006189
   ASAM Dataset: EV_AudioVerst10KanalSTT3 S01001
   ROD: EV_AudioVerst10KanalSTT3.rod
   VCID: 65C038B764C48F670A-8030

No fault code found.

-------------------------------------------------------------------------------
Address 4F: Centr. Electr. II (J520)       Labels:. 1K0-907-532.clb
   Part No SW: 7N0 907 532     HW: 1K0 907 951 
   Component: EZE_2         H40 1623  
   Revision:   H40       Serial number: 07021201290602
   Coding: 01030108
   Shop #: WSC 09003 957 00200
   VCID: 6FEC5A9FBE38453770-803A

   Subsystem 1 - Part No SW: 561 959 591     HW: 561 959 591 
   Component: J245 P05 FFD7  H07 0004 
   Serial number: 53388786011134400591
   Coding: 181100

   Subsystem 2 - Part No SW: 561 919 204 B    HW: 561 919 204 B
   Component: Analoguhr  008 0004 

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. (J387)       Labels:| 3C0-959-70X-GEN4.clb
   Part No SW: 561 959 702 A    HW: 3C0 959 792 C
   Component: TUER-SG BT    002 0525  
   Revision: 14110009    Serial number: 0003546138
   Coding: 0405FC
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_TSGBPQ25BRFVW46X A04001
   ROD: EV_TSGBPQ25BRFVW46X.rod
   VCID: 1D3050570C1487A792-8048

   Slave Passenger: 
   Subsystem 1 - Part No SW: 561 959 812     HW: 561 959 812   Labels: 1K0-959-70X-GEN4.CLB
   Component: J389__TSG_HR  004 4472 
   Serial number: --------------------
   Coding: 800000

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J0506)       Labels:. 1T0-035-680.clb
   Part No SW: 3C8 035 684 E    HW: 3C8 035 684 E
   Component: RNS-MID       H61 3690  
   Revision: AB001001    Serial number: VWZ6Z7M4047073
   Coding: 04090002010000A6000B
   Shop #: WSC 09003 957 00200
   VCID: 2D50809774B4772702-8078

1 Fault Found:
02635 - Tuner Not Enabled/Activated 
            000 - - - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 7
                    Fault Frequency: 22
                    Reset counter: 94
                    Mileage: 388512 km
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 77: Telephone (J412)       Labels:| 7P6-035-730.clb
   Part No SW: 5K0 035 730 E    HW: 5K0 035 730 E
   Component: TELEFON       H09 2902  
   Revision: 1B001001    Serial number: 00007661523680
   Coding: 0A10040000010110
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_UHVNA A01719
   ROD: UHVNA.rod
   VCID: 275C72BF5E485D77F8-8072

No fault code found.

End-------------------------(Elapsed Time: 03:32)--------------------------
 
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   #2  

RyMar

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Try do read temperatues on engine & gearbox with vehicle idling and aircon off until the rad fan switches on/off? Then switch the aircon on and monitor the temps again? Is there any difference? Also monitor gearbox temperature at idle and after driving a distance?
 
   #3  

Uwe

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Does turning on the AC produce the expected/appropriate behavior from the radiator fans?

As for the DSG: It has almost 1/4 million miles on it. What maintenance/ repairs have been done?

-Uwe-
 
   #4  

Jack@European_Parts

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Do radiator fans come on and high speed when AC is turned ON and temp rises?
 
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