- Joined
- Apr 18, 2014
- Messages
- 10
- Reaction score
- 3
- VCDS Serial number
- C?ID=213880
New member here. I own two different 2001 B5.5 Passat, one a 1.8t sedan, and the other a v6 4Motion wagon. Our v6 threw a timing belt about 20k miles after being serviced by the dealership where it was purchased. The car sat in the garage for two years until I finally had the time to pull the engine apart. I took the heads to a local shop who replaced all 30 valves, valve guides, a bunch of the lifters and did a 3 angle valve job. I got the engine put back together a couple of weeks ago and have a temp operators permit which expires at the end of the month.
The engine is throwing a continual MIL for the camshaft position sensor and a small evap leak. I have replaced all coolant and vacuum lines on the engine, the M80(?) purge valve, all belts, full timing belt kit including all pulleys and tensioners plus a new water pump, and replaced all of the "O" rings on the water pipes, tranny cooling lines going into the radiator etc. Basically just about everything possible to replace while putting the new heads on.
I just purchased a VCDS cable this week and received the package today. I have ran a full AutoScan for a baseline, cleared all codes due to about a dozen errors apparently related to the battery voltage going too low when the battery died sitting in the garage for a couple of years, then ran the vehicle through the readiness program to test all of the engine / emissions systems.
Here is a full AutoScan from this vehicle...
Seeing that the Camshaft position sensor is out of whack, I ran measuring blocks 91, 92, and 93 to see what the camshaft positions sensors are doing. I am not sure how to post a screenshot of the Measuring Blocks, so I am typing up the results here ...
Group 091
Engine Speed: 680 /min
Engine Load: 17.3%
Cam Adj Intake Status: Off
Cam Adj Intake B1 (act): -1.0 deg KW
Group 092
Engine Speed: 680 /min
Engine Load: 17.3%
Cam Adj Intake Status: Off
Cam Adj Intake B2 (act): -1.0 deg KW
Group 093
Engine Speed: 680 /min
Engine Load: 17.3%
Phase Pos Bank 1 Intake: -25.0 deg KW
Phase Pos Bank 2 Intake: 1.0 deg KW
As I understand it, the Phase Position for Bank 1 Intake: should not be at -25.0 deg KW, it should be within 4 degrees of Bank 2, and ideally at zero degrees, or as close as possible. When I installed the timing belt, I used a locking tool on the camshafts prior to torqueing down the camshaft bolts. I did not have a locking tool for the crankshaft, but put the dampener on and made certain it was dead on to the timing mark before and after pulling the pin on the tensioner. I manually turned the crank over to verify nothing was binding, aligned the timing marks on the crank dampener then put the camshaft locking tool back on to make certain all was still aligned. At this point, the drivers side was just a little bit off where the pins on the locking tool took a little bit of effort to go back in the holes, but it was so close that I did not see any need to realign everything since the tool did go back in.
At this point, the engine runs pretty good. There is a slightly rough idle as I do need to get some new plugs and wires, and am burning off a two year old tank of gas still. The car drives decent but does not pull as well as my 1.8t does at higher RPM (which has a K04 turbo on it but no chip yet).
So, where do I look to troubleshoot the Bank 1 Intake being off by 25 degrees? Would this indicate a bad cam tensioner? Would this indicate the Intake Cam being a full tooth or two off on the drive chain? I am nearly 100% certain that the timing belt is dead on. It certainly is not 2+ teeth off sync which is what it would take to go 25 degrees out of sync I would expect about 10 degrees error for each tooth the belt was off. The shop which rebuilt the heads had put paint markings on the chains and gears and I verified that those were aligned when I put the heads on the engine.
Honestly, at 25 degrees error, I am a bit afraid to drive this vehicle, but it has driven just fine for about 300 miles since I put it back together again.
Thank you very much everyone in advance for all of your assistance.
JohnZ
The engine is throwing a continual MIL for the camshaft position sensor and a small evap leak. I have replaced all coolant and vacuum lines on the engine, the M80(?) purge valve, all belts, full timing belt kit including all pulleys and tensioners plus a new water pump, and replaced all of the "O" rings on the water pipes, tranny cooling lines going into the radiator etc. Basically just about everything possible to replace while putting the new heads on.
I just purchased a VCDS cable this week and received the package today. I have ran a full AutoScan for a baseline, cleared all codes due to about a dozen errors apparently related to the battery voltage going too low when the battery died sitting in the garage for a couple of years, then ran the vehicle through the readiness program to test all of the engine / emissions systems.
Here is a full AutoScan from this vehicle...
Seeing that the Camshaft position sensor is out of whack, I ran measuring blocks 91, 92, and 93 to see what the camshaft positions sensors are doing. I am not sure how to post a screenshot of the Measuring Blocks, so I am typing up the results here ...
Group 091
Engine Speed: 680 /min
Engine Load: 17.3%
Cam Adj Intake Status: Off
Cam Adj Intake B1 (act): -1.0 deg KW
Group 092
Engine Speed: 680 /min
Engine Load: 17.3%
Cam Adj Intake Status: Off
Cam Adj Intake B2 (act): -1.0 deg KW
Group 093
Engine Speed: 680 /min
Engine Load: 17.3%
Phase Pos Bank 1 Intake: -25.0 deg KW
Phase Pos Bank 2 Intake: 1.0 deg KW
Code:
Friday,18,April,2014,20:34:44:58444
VCDS -- Windows Based VAG/VAS Emulator
VCDS Version: 12.12.2.0 (x64)
Data version: 20140212
VIN: WVWYH63B92E156880 License Plate: BLACK
Mileage: 229990km-142909mi Repair Order: AfterReadiness
Chassis Type: 3B (3B - VW Passat B5 (1997 > 2005))
Scan: 01 02 03 08 15 16 17 19 35 36 37 46 47 55 56 57 58 75 76 77
VIN: WVWYH63B92E156880 Mileage: 229990km/142909miles
-------------------------------------------------------------------------------
Address 01: Engine Labels: 078-907-551-ATQ.lbl
Part No: 3B0 907 551 CG
Component: 2.8L V6/5V G 0001
Coding: 07251
Shop #: WSC 05311
VCID: 6AD5C902169BA54E253-5178
WVWYH63B92E156880 VWZ7Z0A4034572
2 Faults Found:
17748 - Camshaft Position Sensor (G40) / Engine Speed Sensor (G28)
P1340 - 35-00 - Incor. Correlation
16826 - EVAP Emission Control Sys
P0442 - 35-00 - Small Leak
Readiness: 0000 0100
-------------------------------------------------------------------------------
Address 02: Auto Trans Labels: 01V-927-156.lbl
Part No: 3B0 927 156 AD
Component: AG5 01V 2.8l5V USA 3939
Coding: 00102
Shop #: WSC 05311
VCID: 68D1B30A0897975E337-5178
No fault code found.
-------------------------------------------------------------------------------
Address 03: ABS Brakes Labels: 8E0-614-111-EDS.lbl
Part No: 8E0 614 111 A
Component: ABS/EDS 5.3 QUATTRO D10
Shop #: BB 24334
VCID: 1C39DFDA8C4F8BFE67F-515A
No fault code found.
-------------------------------------------------------------------------------
Address 08: Auto HVAC Labels: 3Bx-907-044.lbl
Part No: 3B1 907 044 J
Component: CLIMATRONIC B5GP 0003
Coding: 17200
Shop #: WSC 00124
VCID: 2851F30AC817575EF37-5178
No fault code found.
-------------------------------------------------------------------------------
Address 15: Airbags Labels: 6Q0-909-605-VW5.lbl
Part No: 6Q0 909 605 C
Component: 09 AIRBAG VW6 04 0004
Coding: 12345
Shop #: WSC 05311
VCID: 3773207615A9C8A66AD-513C
No fault code found.
-------------------------------------------------------------------------------
Address 16: Steering wheel Labels: 1J0-907-487-A.lbl
Part No: 1J0 907 487 A
Component: Lenkradelektronik 0003
Coding: 00118
Shop #: WSC 53141
VCID: 2F631816EDF9006632D-520C
No fault code found.
-------------------------------------------------------------------------------
Address 17: Instruments Labels: 3B0-920-xx5-17.lbl
Part No: 3B0 920 926 B
Component: KOMBI+WEGFAHRSP VDO V01
Coding: 07235
Shop #: WSC 05311
VCID: 234BE426B131B406A65-513C
WVWYH63B92E156880 VWZ7Z0A4034572
No fault code found.
-------------------------------------------------------------------------------
Address 19: CAN Gateway Labels: 6N0-909-901-19.lbl
Part No: 6N0 909 901
Component: Gateway K<->CAN 0001
Coding: 00004
Shop #: WSC 05314
VCID: F0E15B6AB047DF9EEB7-513C
No fault code found.
-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr Labels: 3B1-959-760.lbl
Part No: 3B1 959 760 E
Component: Sitzverstellung 0301
Shop #: WSC 00000 000 00000
VCID: 2F631816BDF9006632D-513C
1 Fault Found:
01008 - Note; Emergency OFF Switch is Active!
000 - - - Intermittent
-------------------------------------------------------------------------------
Address 46: Central Conv. Labels: 1C0-959-799.lbl
Part No: 1C0 959 799 C
Component: 0Q Komfortgerát HLO 0003
Coding: 00258
Shop #: WSC 05311
VCID: 3773207615A9C8A66AD-4B18
Subsystem 1 - Part No: 1C0959801
Component: 0Q Tõrsteuer.FS KLO 0003
Subsystem 2 - Part No: 1C0959802A
Component: 0Q Tõrsteuer.BF KLO 0002
Subsystem 3 - Part No: 1C0959811
Component: 0Q Tõrsteuer.HL KLO 0002
Subsystem 4 - Part No: 1C0959812
Component: 0Q Tõrsteuer.HR KLO 0002
No fault code found.
-------------------------------------------------------------------------------
Address 56: Radio Labels: 3B7-035-1xx-56.lbl
Part No: 3B7 035 180
Component: Radio NP2 0005
Coding: 04031
Shop #: WSC 05311
VCID: DDBF12DE57D542F6501-513C
No fault code found.
End ---------------------------------------------------------------------
As I understand it, the Phase Position for Bank 1 Intake: should not be at -25.0 deg KW, it should be within 4 degrees of Bank 2, and ideally at zero degrees, or as close as possible. When I installed the timing belt, I used a locking tool on the camshafts prior to torqueing down the camshaft bolts. I did not have a locking tool for the crankshaft, but put the dampener on and made certain it was dead on to the timing mark before and after pulling the pin on the tensioner. I manually turned the crank over to verify nothing was binding, aligned the timing marks on the crank dampener then put the camshaft locking tool back on to make certain all was still aligned. At this point, the drivers side was just a little bit off where the pins on the locking tool took a little bit of effort to go back in the holes, but it was so close that I did not see any need to realign everything since the tool did go back in.
At this point, the engine runs pretty good. There is a slightly rough idle as I do need to get some new plugs and wires, and am burning off a two year old tank of gas still. The car drives decent but does not pull as well as my 1.8t does at higher RPM (which has a K04 turbo on it but no chip yet).
So, where do I look to troubleshoot the Bank 1 Intake being off by 25 degrees? Would this indicate a bad cam tensioner? Would this indicate the Intake Cam being a full tooth or two off on the drive chain? I am nearly 100% certain that the timing belt is dead on. It certainly is not 2+ teeth off sync which is what it would take to go 25 degrees out of sync I would expect about 10 degrees error for each tooth the belt was off. The shop which rebuilt the heads had put paint markings on the chains and gears and I verified that those were aligned when I put the heads on the engine.
Honestly, at 25 degrees error, I am a bit afraid to drive this vehicle, but it has driven just fine for about 300 miles since I put it back together again.
Thank you very much everyone in advance for all of your assistance.
JohnZ