2009 VW Tiguan Steering Assist Malfunction

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mgs2rx

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I hope you guys can help save me and my family a $2000 repair. A few weeks after we put new tires on the Tig the steering wheel light began to come on intermittently. Soon after the steering would go completely out but only when the car was started up. Sometimes it would come back after a re-start. I came to Ross-Tech and found a steering reset procedure that worked, but only for a short time. We took the car to a local mechanic who said the steering assist motor was completely burned out and the entire steering rack would have to be replaced for $2000!! Something didn'
t feel right so I bought VAGCOM and looked into it myself. Since the steering is working off and on the motor could not be "completely burned out" as the mechanic had said. The information from the autoscan appears to indicate a loose wire somewhere or a bad connection. I put on a new starter, a new battery, and re-installed the battery cables to ensure a tight connection. I looked for any connectors and plugs and made sure they were firmly connected. I cannot gain access to the steering module since it is buried in the chassis behind the engine. I would appreciate any suggestions you may have as to the cause or any procedure that I can perform to reset something that will give us back our car. Thanks. Below is the autoscan from VCDS.

Code:
Thursday,21,May,2015,21:21:23:19481
VCDS -- Windows Based VAG/VAS Emulator
VCDS Version: 14.10.2.0
Data version: 20150311
www.Ross-Tech.com


VIN: WVGAV75N89W003401   License Plate: NEUZA2
Mileage: 225320km-140007mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 5N (1K0)
Scan: 01 02 03 08 09 0F 15 16 17 19 1C 25 42 44 46 4F 52 53 56 62
          65 72

VIN: WVGAV75N89W003401   Mileage: 225320km-140007miles

01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
0F-Digital Radio -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: Malfunction 0010
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
1C-Position Sensing -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: Malfunction 0010
46-Central Conv. -- Status: OK 0000
4F-Centr. Electr. II -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
53-Parking Brake -- Status: OK 0000
56-Radio -- Status: Malfunction 0010
62-Door, Rear Left -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine (CCT)       Labels: 06J-906-026-CCT.clb
   Part No SW: 06J 997 026 L    HW: 06J 906 026 AF
   Component: MED17.5 TFSI 2,0    0608  
   Revision: AAH03---    Serial number: VWX7Z0H23NB0L4
   Coding: 0423010A19070160
   Shop #: WSC 57420 001 1048576
   VCID: 3D717E29643DB7C9459-8068

1 Fault Found:
000833 - Camshaft Position Sensor (G40) 
               P0341 - 000 - Implausible Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 0
                    Fault Frequency: 3
                    Reset counter: 255
                    Mileage: 225323 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 08:13:04

             Freeze Frame:
                    RPM: 314 /min
                    Load: 80.8 %
                    Speed: 0.0 km/h
                    Temperature: 91.0°C
                    Temperature: 56.0°C
                    Absolute Pres.: 970.0 mbar
                    Voltage: 11.430 V

Readiness: 0000 0000

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09G-927-750.clb
   Part No SW: 09G 927 750 GG    HW: 09G 927 750 GG
   Component: AQ 250 6F           1174  
   Revision: 00H76000    Serial number:               
   Coding: 0000840
   Shop #: WSC 01324 785 00200
   VCID: 7CF7B32D3FA77EC1327-8029

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 5N0-614-517.lbl
   Part No SW: 5N0 614 517 L    HW: 5N0 614 517 L
   Component: J104    C2 450 V2   0006  
   Revision: --H11---    Serial number: 00000000963676
   Coding: 0002329
   Shop #: WSC 01324 785 00200
   VCID: 377D6C0146019D999F5-8062

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-820-047.lbl
   Part No SW: 1K0 820 047 HS    HW: 1K0 820 047 HS
   Component: Climatic PQ35   142 1111  
   Revision: 00142031    Serial number: 00000000000000
   Shop #: WSC 00000 000 00000
   VCID: 7CF7B32D3FA77EC1327-8029

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels: 3C0-937-049-30-H.lbl
   Part No SW: 3C0 937 049 AJ    HW: 3C0 937 049 AJ
   Component: Bordnetz-SG     H54 2202  
   Revision: 00H54000    Serial number: 01000008146956
   Coding: 118C8FA340041C0047190000140000000068F7475C400104390000000000
   Shop #: WSC 01324 785 00200
   VCID: 71E9921968E503A9911-8024

   Subsystem 1 - Part No: 5N1 955 119   Labels: 1KX-955-119.CLB
   Component: Wischer 060308  012 0203  
   Coding: 00038805
   Shop #: WSC 01324  

No fault code found.

-------------------------------------------------------------------------------
Address 0F: Digital Radio        Labels: 8E0-035-593-SIR.lbl
   Part No SW: 8E0 035 593 M    HW: 8E0 035 593 M
   Component: SDAR SIRIUS     H07 0150  
   Revision: 00000000    Serial number: AUZ4Z7H0277696
   Coding: 0000100
   Shop #: WSC 01324 785 00200
   VCID: 33655811527971B9A3D-8066

1 Fault Found:
02635 - Tuner Not Enabled/Activated 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 7
                    Fault Frequency: 1
                    Reset counter: 209
                    Mileage: 225213 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 09:38:52


-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 5N0-959-655.lbl
   Part No SW: 5N0 959 655 B    HW: 5N0 959 655 B
   Component: J234__200 VW10 HI   1815  
   Revision: 19013000    Serial number: 0039EP4G56TP  
   Coding: 0012336
   Shop #: WSC 01324 785 00200
   VCID: 3C77732D7F27BEC1727-8069

   Subsystem 1 - Part No: 5N0 959 339 A
   Component: BF-Gewichtsens. 001 0004

   Subsystem 2 - Serial number: 00000000000CVY

   Subsystem 3 - Serial number: 0006.02.080000100000630015ÿ†63

   Subsystem 4 - Serial number: 630015ÿ†6333FTS620210528 ÿ†63

   Subsystem 5 - Serial number: 10528 ÿ†6343FTS618310528 ÿ†63

   Subsystem 6 - Serial number: 10528 ÿ†6353ETS6KQ1LSVNP ÿ†63

   Subsystem 7 - Serial number: LSVNP ÿ†6363ETS628OLSVNP ÿ†63

   Subsystem 8 - Serial number: LSVNP ÿ†6373JTS6OKSKSVNP ÿ†63

   Subsystem 9 - Serial number: KSVNP ÿ†6383JTS6JJLKSVNP ÿ

   Subsystem 10 - Serial number: KSVNP ÿ

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 BG    HW: 1K0 953 549 BG
   Component: J0527           752 0100  
   Coding: 0012022
   Shop #: WSC 01324 785 00200
   VCID: 78FFAF3D0B9F52E156F-802D

   Subsystem 1 - Part No: XXXXXXXXXXX 
   Component: E0221           002 0010

3 Faults Found:
01750 - Multi-Function Switch in Steering Wheel (E440); Left 
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent
01751 - Multi-Function Switch in Steering Wheel(E441); Right 
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent
01426 - Controls in Steering Wheel (E221) 
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No SW: 5N0 920 970 E    HW: 5N0 920 970 E
   Component: KOMBIINSTRUMENT VDD 2222  
   Revision: V0004000    Serial number: VWX7Z0H23NB0L4
   Coding: 0007204
   Shop #: WSC 07208 444 57704
   VCID: 33655811527971B9A3D-8066

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 1K0-907-530-V3.clb
   Part No SW: 1K0 907 530 N    HW: 1K0 907 951 
   Component: J533  Gateway   H06 0052  
   Revision:   H06 01    Serial number: 270208F1001351
   Coding: FD807F070013036002
   Shop #: WSC 01324 785 00200
   VCID: 326B5D15AD6378B1A8B-8067

No fault code found.

-------------------------------------------------------------------------------
Address 1C: Position Sensing        Labels: 1Kx-919-xxx-1C.lbl
   Part No SW: 1K6 919 879     HW: 1K6 919 879 
   Component: Kompass         001 0003  
   Revision: 00001000    Serial number: 1225223T2SG403
   Shop #: WSC 00000 000 00000
   VCID: 7DF1BE2924BD77C9059-8028

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 5N0 920 970 E    HW: 5N0 920 970 E
   Component: IMMO            VDD 2222  
   Revision: V0004000    Serial number: VWX7Z0H23NB0L4
   Shop #: WSC 00000 000 00000
   VCID: 33655811527971B9A3D-8066

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels: 1K0-959-701-MIN3.lbl
   Part No SW: 5N0 959 701     HW: 5N0 959 701 
   Component: Tuer-SG         006 1205  
   Coding: 0001205
   Shop #: WSC 01324 785 00200
   VCID: 72EB9D156DE338B168B-8027

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 5N1-909-144.clb
   Part No SW: 5N1 909 144 G    HW: 5N1 909 148 E
   Component: J500__APA-BS KL.050 0401  
   Revision: 1AH01247    Serial number: 00080390009601
   Coding: 0000258
   Shop #: WSC 01324 785 00200
   VCID: 36636105410B6491843-8063

3 Faults Found:
03375 - Steering Motor 
            007 - Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100111
                    Fault Priority: 2
                    Fault Frequency: 3
                    Reset counter: 253
                    Mileage: 225323 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 08:13:15

             Freeze Frame:
                        Term 15 On
                    RPM: 930 /min
                    Speed: 7.0 km/h
                    (no units): 14.0
                    Voltage: 11.00 V

00668 - Supply Voltage Terminal 30 
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 253
                    Mileage: 225325 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 08:20:50

             Freeze Frame:
                    Voltage: 0.10 V
                    Voltage: 10.50 V
                    Voltage: 10.60 V
                        Not Occup.
                        Not Occup.

16352 - Control Module - Electrical Error 
            012 - Electrical Fault in Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 253
                    Mileage: 225325 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 08:20:57

             Freeze Frame:
                        Term 15 On
                    RPM: 1408 /min
                    Speed: 9.0 km/h
                    (no units): 14.0
                    Voltage: 11.10 V


-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 1K0-959-433-MAX.clb
   Part No SW: 1K0 959 433 CT    HW: 1K0 959 433 CT
   Component:    KSG PQ35 RDK 052 0222  
   Revision: 00052000    Serial number: 00000000000000
   Coding: 9380078852832C1B1B04058FB0880F0C88DCA0
   Shop #: WSC 01730 111 29999
   VCID: 0407CBCD475706014A7-8051

   Subsystem 1 - Component:   Sounder n.mounted     

   Subsystem 2 - Component:       NGS n.mounted     

   Subsystem 3 - Component:      IRUE n.mounted     

No fault code found.

-------------------------------------------------------------------------------
Address 4F: Centr. Electr. II (J533)       Labels: 1K0-907-532.clb
   Part No SW: 1K0 907 532     HW: 1K0 907 951 
   Component: J533  Gateway H06 0052  
   Revision:   H06 01    Serial number: 270208F1001351
   Coding: 050B0500
   Shop #: WSC 01324 785 00200
   VCID: 66C3F145912BD411F43-8033

   Subsystem 1 - Part No SW: 8R0 959 591     HW: 8R0 959 591 
   Component: J245EE16SKB09  H01 0170 

   Subsystem 2 - Part No SW: 8R0 959 591     HW: 8R0 959 591 
   Component: J394EE16SKB09  H01 0170 

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MIN3.lbl
   Part No SW: 5N0 959 702     HW: 5N0 959 702 
   Component: Tuer-SG         006 1205  
   Coding: 0001204
   Shop #: WSC 01324 785 00200
   VCID: 73E5981112F931B963D-8026

No fault code found.

-------------------------------------------------------------------------------
Address 53: Parking Brake        Labels: 5N0-907-801.clb
   Part No SW: 5N0 907 801 B    HW: 5N0 907 801 B
   Component: J540 EPB3  VW-09384 0005  
   Revision:   H08       Serial number: 00000000043976
   Coding: 0000057
   Shop #: WSC 01324 785 00200
   VCID: 2E534965B95B5C51CC3-807B

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 1K0-035-1xx-56.lbl
   Part No SW: 1K0 035 180 L    HW: 1K0 035 180 L
   Component: Radio PM6       019 0035  
   Revision: 00019000    Serial number: VWZ5Z7H2216097
   Coding: 0040401
   Shop #: WSC 01324 785 00200
   VCID: 2959BA7980B53B69191-807C

1 Fault Found:
00870 - Bass Speaker Front Left (R21) 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 210
                    Mileage: 225223 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 10:08:37


-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels: 1K0-959-703-GEN3.lbl
   Part No SW: 5N0 959 703 A    HW: 5N0 959 703 A
   Component: Tuer-SG         006 1301  
   Coding: 0001168
   Shop #: WSC 01324 785 1012552
   VCID: 356166095C0D6F898D9-8060

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure        Labels: 3C0-959-433-65.lbl
   Part No SW: 1K0 959 433 CT    HW: 1K0 959 433 CT
   Component:    RDK              0450  
   Revision: 00052000    Serial number: 00000000000000
   Coding: 0100101
   Shop #: WSC 01324 785 00200
   VCID: 0407CBCD475706014A7-8051

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels: 1K0-959-704-GEN3.lbl
   Part No SW: 5N0 959 704 A    HW: 5N0 959 704 A
   Component: Tuer-SG         006 1301  
   Coding: 0001168
   Shop #: WSC 01324 785 1012552
   VCID: 36636105410B6491843-8063

No fault code found.

End-------------------------(Elapsed Time: 02:28)--------------------------
 
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   #2  

Uwe

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You say it works "off and on".. Is there any pattern to when it works, or when it ceases to work?

I don't know enough about those electric steering systems to offer any specific advice, only enough to agree with your own assessment that those faults are indicative of a bad connection somewhere. The thing is that bad connection could be internal to the rack or the module, and thus not readily repairable other than by replacing the failed component.

Hopefully somebody who's got more real world experience with these systems will chime in here.

-Uwe-
 
   #3  

mgs2rx

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I think I may have found a clue to the problem. I noticed the battery light would come on while trying to start the car but only in instances when the starter seemed to lag. Ordinarily the car just busts right over with a tilt of the key. Then it hit me, we have had a new battery for a few months now so it couldn't be that, or could it? I had auto zone check the battery which ended up good but the alternator has a bad voltage regulator. Could it be that simple? Could the variation in charging be telling the modules that the signal is intermittent and throwing a DTC? I drove the car for the last two days and had no problems. Today, at the auto parts store the steering went out and the MIL came on. I performed the basic function right/left/center turns and a quick shut down and the steering came right back. Are these cars that sensitive to voltage variances? Any input would be helpful. Thanks to all for helping me!
 
   #4  

Jack@European_Parts

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I think I may have found a clue to the problem. I noticed the battery light would come on while trying to start the car but only in instances when the starter seemed to lag. Ordinarily the car just busts right over with a tilt of the key. Then it hit me, we have had a new battery for a few months now so it couldn't be that, or could it? I had auto zone check the battery which ended up good but the alternator has a bad voltage regulator. Could it be that simple? Could the variation in charging be telling the modules that the signal is intermittent and throwing a DTC? I drove the car for the last two days and had no problems. Today, at the auto parts store the steering went out and the MIL came on. I performed the basic function right/left/center turns and a quick shut down and the steering came right back. Are these cars that sensitive to voltage variances? Any input would be helpful. Thanks to all for helping me!

YUP!

STOP!

Battery recharge or replace immediately..........verify charging system health.

These later cars are not happy with poor grounds, weak batteries or charging system gone a limp ding ding.

If the systems are under voltage......... you will get a keep alive function to keep other essential modules functional, but in many cases not trigger a DTC in 0x09.

This is why auto-scans kick ass for looking at everything and the frequencies of the stamps.

Just because a battery will start a car doesn't mean everything else will function proper as in the old days.

Ignition switch is most likely not so good ...............or load relays for reduction, B+ 30 or terminal B+15

-------------------------------------------------------------------------------
Address 44: Steering Assist Labels: 5N1-909-144.clb
Part No SW: 5N1 909 144 G HW: 5N1 909 148 E
Component: J500__APA-BS KL.050 0401
Revision: 1AH01247 Serial number: 00080390009601
Coding: 0000258
Shop #: WSC 01324 785 00200
VCID: 36636105410B6491843-8063

3 Faults Found:
03375 - Steering Motor
007 - Short to Ground - Intermittent
Freeze Frame:
Fault Status: 00100111
Fault Priority: 2
Fault Frequency: 3
Reset counter: 253
Mileage: 225323 km
Time Indication: 0
Date: 2000.00.00
Time: 08:13:15

Freeze Frame:
Term 15 On
RPM: 930 /min
Speed: 7.0 km/h
(no units): 14.0
Voltage: 11.00 V

00668 - Supply Voltage Terminal 30
002 - Lower Limit Exceeded - Intermittent <<<<<<<<<<<<<<<<<<<<<<<<<<<<<< STOP!
Freeze Frame:
Fault Status: 00100010
Fault Priority: 4
Fault Frequency: 1
Reset counter: 253
Mileage: 225325 km
Time Indication: 0
Date: 2000.00.00
Time: 08:20:50

Freeze Frame:
Voltage: 0.10 V <<<<<<<<<<<<<<<<<<<<<<< STOP! STOP!
Voltage: 10.50 V <<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<< STOP!
Voltage: 10.60 V <<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<< STOP!
Not Occup.
Not Occup.

16352 - Control Module - Electrical Error
012 - Electrical Fault in Circuit - Intermittent
Freeze Frame:
Fault Status: 00101100
Fault Priority: 2
Fault Frequency: 1
Reset counter: 253
Mileage: 225325 km
Time Indication: 0
Date: 2000.00.00
Time: 08:20:57

Freeze Frame:
Term 15 On
RPM: 1408 /min
Speed: 9.0 km/h
(no units): 14.0
Voltage: 11.10 V <<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<


A quick review of WD will show that SC14 ( B278 ) Terminal 15 if not fed proper from the switch or through relay will give you a dead RACK!

Each call I have gotten on this ......so far the cores had no issue with motors.
In the end it was connections to rack which were bad and only cores with physical damage from collision were actually bad or fluid leak.
 
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