VW Scirocco dsg fault

   #1  

JBoza

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Hello , we have change mechatronic and mount new Luk dual clutch on this car (clutch mount with all special tools) also reflash with odis e. do all adaptation still bag gearing what can be more ? also when remove mechatronic check gear stick, all moving good , may bee some one have some idea on that...
Code:
VIN: WVWZZZ13ZAV450724   License Plate: PCE021
Mileage: 183990km-114326mi   Repair Order: scirocco



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--------------------------------------------------------------------------------


Chassis Type: 13-VW36 (1K0)
Scan: 01 02 03 08 09 10 14 15 16 17 19 25 42 44 46 52 55 56

VIN: WVWZZZ13ZAV450724   Mileage: 183990km-114326miles

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: Malfunction 0010
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: OK 0000
14-Susp. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (CAV)       Labels: 03C-906-027-CAV.clb
   Part No SW: 03C 906 027 BA    HW: 03C 907 309 B
   Component: MED17.5.5       G   9660  
   Revision: LAH13---    Serial number:               
   Coding: 0000077
   Shop #: WSC 40077 001 1048576
   VCID: 619FA59E3D42270FA69-8034

No fault code found.
Readiness: 1110 0101

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 0AM-927-769.clb
   Part No SW: 0AM 300 050 R    HW: 0AM 927 769 D
   Component: GSG DSG AG7     403 2670  
   Revision: 00040034    Serial number: CU501009155364
   Coding: 0000020
   Shop #: WSC 00046 000 00000
   VCID: 382928FACE5806C7317-806C

2 Faults Found:
006012 - Clutch 2 
               P177C - 003 - Tolerance Limit Reached - Intermittent
             Freeze Frame:
                    Fault Status: 00100011
                    Fault Priority: 0
                    Fault Frequency: 2
                    Reset counter: 10
                    Mileage: 183991 km
                    Time Indication: 0
                    Date: 2014.03.13
                    Time: 00:38:15

006011 - Clutch 1 
               P177B - 003 - Tolerance Limit Reached - Intermittent
             Freeze Frame:
                    Fault Status: 00100011
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 10
                    Mileage: 183992 km
                    Time Indication: 0
                    Date: 2014.03.13
                    Time: 00:38:41


-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 1K0-907-379-60EC1F.clb
   Part No SW: 1K0 907 379 AJ    HW: 1K0 907 379 AJ
   Component: ESP MK60EC1   H30 0107  
   Revision: 00H30001    
   Coding: 743B60F5612700FA2E1206E6861D0040310000
   Shop #: WSC 00020 790 00000
   VCID: 7AADF2F2BCD4D4D7873-802E

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels:| 5K0-907-044.clb
   Part No SW: 5K0 907 044 BT    HW: 5K0 907 044 BT
   Component: Climatronic   H15 0709  
   Revision: 00003001    
   Coding: 0000000002
   Shop #: WSC 00020 999 00000
   ASAM Dataset: EV_Climatronic A01006
   ROD: EV_ClimaAutoBasis_VW36.rod
   VCID: 7EA5FEE2A07CF8F7BBB-802A

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 1K0-937-08x-09.clb
   Part No SW: 5K0 937 087 D    HW: 5K0 937 087 D
   Component: BCM PQ35 H    011 0029  
   Revision: BE011001    
   Coding: 40100A389025E30040080080740049E641550A88736D8D60648000000000
   Shop #: WSC 00020 790 00000
   VCID: 363526C2C84CF0B723B-8062

   Subsystem 1 - Part No: 1K8 955 119 D  Labels: 1KX-955-119.CLB
   Component: Wischer 25031  22  0614 
   Coding: 009795

   Subsystem 2 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
   Component: RLS 110510 05  54  0403 
   Coding: 0330ED

   Subsystem 3 - Part No: 1K8 951 171 
   Component: DWA-Sensor 00  001 0104 
   Coding: 000000

   Subsystem 4 - Part No: 1K8 951 605 A
   Component: LIN BACKUP HO  H11 9004 
   Coding: 000000

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:. 1K0-919-475.clb
   Part No SW: 1K0 919 475 K    HW: 1K0 919 475 K
   Component: PARKHILFE     005 1706  
   Revision: 00005000    Serial number: 0 263 004 388 
   Coding: 100101
   Shop #: WSC 00020 790 00000
   VCID: 3A2D32F2FC5414D7C73-806E

No fault code found.

-------------------------------------------------------------------------------
Address 14: Susp. Elect. (J250)       Labels:. 3C0-907-376.clb
   Part No SW: 3C0 907 376 A    HW: 3C0 907 376 
   Component: DAEMPFUNGS-SG H07 0070  
   Revision: 00000000    Serial number: 11051007300001
   Coding: 000180
   Shop #: WSC 00020 790 00000
   VCID: 270BFB861FE6993FA8D-8072

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1K0-909-605.lbl
   Part No SW: 1K0 909 605 AE    HW: 1K0 909 605 AE
   Component: 0G AIRBAG VW8   020 2300  
   Revision: 05020000    Serial number: 003D1D02GPB+  
   Coding: 0012359
   Shop #: WSC 00020 790 00000
   VCID: 6FBBD3A6FB96817F20D-803A

   Subsystem 1 - Serial number: 6332MSME50712B254

   Subsystem 2 - Serial number: 6342MSME51606630%

   Subsystem 3 - Serial number: 6352QSME376041266

   Subsystem 4 - Serial number: 6362QSME315E133AI

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel (J527)       Labels:| 5K0-953-569.clb
   Part No SW: 5K0 953 521 F    HW: 5K0 953 569 B
   Component: LENKS.MODUL   009 0135  
   Revision: FF010036    Serial number: 20100505200599
   Coding: 1892140000
   Shop #: WSC 00020 999 00000
   ASAM Dataset: EV_SMLSNGVOLWS A01004
   ROD: EV_SMLSNGVOLWS.rod
   VCID: 2F3B13A63796C17F60D-807A

   Multifunction steering wheel control module: 
   Subsystem 1 - Part No SW: 5K0 959 542     HW: 5K0 959 542   Labels: 3C8-959-537.CLB
   Component: E221__MFL-TAS  H05 0010 
   Coding: 830000

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 1K8 920 871 B    HW: 1K8 920 871 B
   Component: KOMBI         H05 0305  
   Serial number: 00000000000000
   Coding: 170F00
   Shop #: WSC 00020 999 00000
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04052
   ROD: EV_Kombi_UDS_VDD_RM09_004_VW32.rod
   VCID: 313F15DE21A2D78F769-8064

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 1K0-907-530-V4.clb
   Part No SW: 1K0 907 530 AD    HW: 1K0 907 951 
   Component: J533  Gateway   H16 0233  
   Revision:   H16       Serial number: 4520K105170198
   Coding: EDA91F06000202004000
   Shop #: WSC 00020 790 00000
   VCID: 698FBDBEC5726F4F7E9-803C

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H05 0305  
   Serial number:               
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03005
   ROD: EV_Immo_UDS_VDD_RM09.rod
   VCID: 6A8DC2B2CCF46457773-803E

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MAX3.clb
   Part No SW: 1Q0 959 701 H    HW: 1Q0 959 701 H
   Component: Tuer-SG         009 2129  
   Coding: 0016437
   Shop #: WSC 00020 790 00000
   VCID: 392F2DFEF5521FCFCE9-806C

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1K0-909-14x-GEN3.clb
   Part No: 1K0 909 144 J
   Component: EPS_ZFLS Kl. 175    3001  
   Revision: 00H17000    
   Shop #: WSC 00020 790 00000
   VCID: 313F15DE2D22D78F769-8064

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MAX3.clb
   Part No SW: 1Q0 959 702 H    HW: 1Q0 959 702 H
   Component: Tuer-SG         009 2129  
   Coding: 0016436
   Shop #: WSC 00020 790 00000
   VCID: 3A2D32F2F05414D7C73-806E

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range        Labels: 8P0-907-357.lbl
   Part No: 8P0 907 357 K
   Component: Dynamische LWR  H01 0010  
   Revision: 00000001    Serial number:               
   Coding: 0000016
   Shop #: WSC 00020 790 00000
   VCID: 42DD4A1298845C179F3-8016

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels:. 5M0-035-1xx-56.clb
   Part No SW: 1K0 035 186 AA    HW: 1K0 035 186 AA
   Component: Radio RCD310  016 0049  
   Revision: 01000000    Serial number: VWZ1Z2K8174516
   Coding: 0500040004
   Shop #: WSC 00020 790 00000
   VCID: 6597B18E256A4B2F5A1-8030

No fault code found.

End----(Elapsed Time: 01:22, VBatt start/end: 11.9V/11.8V. VIgn 11.9V)-----
 
   #2  

siLc

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Are you sure the clutch tolerances were calculated correctly at the time of mounting the new clutch kit? Looking at the DSG software version 2670, why wasn't it flashed to more recent version?
 
   #3  

JBoza

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Hi! we have change a loot that type clutches.. and on that car we change now second time... and tolerances calculated correctly 100% , after first time change clutch was same problem then i try to reflash software on older version before was 9060 but it`s not helped then we remove one more time gearbox and check also tolerances it`s was ok but we any way mount new clutch..
 
   #4  

Spacewalker

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physical tolerance and measure tolerance seems is not this same
what about MVB ?
maybe is not hardware issue , means - not clutch issue but measure of that "position" ?
 
   #5  

JBoza

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i`m don`t know what correct MVB , where you can find it ?
 
   #7  

Golftwincharged

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attempt to do basic settings and see what are the results? i dont think you will achieve a successful basic settings, sounds like dual clutch is faulty or incorrect installation.
 
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