VW Multivan 2005 TDi, several issues

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   #1  

Gremling

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C?ID=319714
Hi
If you gys wan to move this or incorporate it to the Multivan slide doors case, feel free to do so.

Working on my brother-in-law´s Multivan, we have found a module to be defect in sliding doors issue, but scan reveals several other issues. I would like some advice in how to continue, what bothers me is so many modules reports no comms or comms issues.
They have installed a non-OEM radio with nav, so that explains cd, radio and Intercom.

Faultfinding on Parking sensors reviled 2 defect (and non original senders), replaced with OEM and ranging seems OK, tested in VCDS and measures given from the 8 sensors seems to be correct. When selecting non reverse gear lever position, the sensors are still active and car is beeping if one come close to front or rear of car, even when lever is sat to P or N. Why is that so? (in my Audi Allroad, the are only active in reverse mode, or if selected). When selecting reverse mode, the light for system switch illuminates, and system seems to be working, but when lever is sat in other position, the light in switch stays on, and problem as described above.

Scan below

Code:
Wednesday,17,October,2018,03:03:03:27784
VCDS -- Windows Based VAG/VAS Emulator Running on Windows XP x86(VirtualBox)
VCDS Version 18.9.0.2  HEX-V2 CB: 0.4436.4
Data version: 20180927 DS296.0
www.Ross-Tech.com


VIN: WV2ZZZ7HZ5H084303   License Plate: BD43395
Mileage: 224320km-139385mi   Repair Order: 17 10 2018 1200



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 7H (7H - VW Transporter/Multivan (2003 > 2010))
Scan: 01 02 03 08 09 0B 0D 15 16 17 18 19 1C 22 2D 37 45 46 47 56
          57 6E 76 77 78 7D
 
VIN: WV2ZZZ7HZ5H084303   Mileage: 224320km-139385miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 070-906-016-AXD.clb
   Part No SW: 070 906 016 AJ    HW: 028 101 156 8
   Component: R5 2,5L EDC G000AG  7002  
   Revision: 12345678    Serial number: VWZ7Z0E1563658
   Coding: 0001075
   Shop #: WSC 02756 785 00200
   VCID: 58E976D4DE05A347865-513D

1 Fault Found:
16955 - Brake Switch (F) 
            P0571 - 000 - Implausible Signal - MIL ON
             Freeze Frame:
                    RPM: 0 /min
                    Torque: -119.6 Nm
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 12.62 V
                    Bin. Bits: 00000000
                    Torque: 0.0 Nm
                    Bin. Bits:  0 00  0

Readiness: 0 0 X X X 

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09G-927-750.clb
   Part No: 09K 927 750 H
   Component: AQ 250 6F           1257  
   Coding: 0000008
   Shop #: WSC 00830 218 60007
   VCID: 3A2DCC5C40495157901-5119

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 7H0-907-37x-ESP-F.lbl
   Part No: 7H0 907 379 L
   Component: ESP FRONT MK25      0203  
   Coding: 0006315
   Shop #: WSC 02771 785 00200
   VCID: 3E25C04C5C617D77AC9-50F5

1 Fault Found:
00526 - Brake Light Switch (F) 
            008 - Implausible Signal - Intermittent

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: Redir Fail!
   Part No: 7H5 907 040 C
   Component: CLIMAtronic T5      4221  
   Coding: 0011040
   Shop #: WSC 02744 790 00000
   VCID: 2B03F918BF13F8DF1B7-50F5

   Subsystem 1 - Part No: 7H5 907 049 D
   Component: Display_2_ClimaT5 X 0307

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 7H0-937-049.lbl
   Part No: 7H0 937 049 L
   Component: BORDNETZ SGVER 1.0  1901  
   Coding: 0000871
   Shop #: WSC 00830 218 55246
   VCID: 3B23C9584F73685F8B7-50F5

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 6Q0-909-605-VW5.lbl
   Part No: 1C0 909 605 F
   Component: 11 AIRBAG VW61 0R   0003  
   Coding: 12593
   Shop #: WSC 02756  
   VCID: 270B0528A6FBDCBFFFF-50F5

1 Fault Found:
00532 - Supply Voltage B+ 
            07-10 - Signal too Low - Intermittent

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1J0-907-487-A.lbl
   Part No: 1J0 907 487 C
   Component: Lenkradelektronik   0006  
   Coding: 00119
   Shop #: WSC 00830  
   VCID: 313FEB70983F920F21B-5161

2 Faults Found:
00926 - Terminal 30 
            07-10 - Signal too Low - Intermittent
00926 - Terminal 30 
            06-10 - Signal too High - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 7Hx-920-xxx-17.lbl
   Part No: 7H5 920 870 L
   Component: KOMBI+WEGFAHRSP VDO V03  
   Coding: 05112
   Shop #: WSC 00830  
   VCID: 3A2DCC5C45495157901-50F5
   WV2ZZZ7HZ5H084303     VWZ7Z0E1563658

2 Faults Found:
01336 - Company Data Bus for Comfort System 
            49-10 - No Communications - Intermittent
01300 - Control Module for Navigation with CD-Rom (J401) 
            49-00 - No Communications

-------------------------------------------------------------------------------
Address 18: Aux. Heat        Labels: 7H0-819-008.lbl
   Part No: 7H0 819 008 M
   Component: Standheizung        0208  
   Shop #: WSC 00000 000 00000
   VCID: 3635D86C7451B537749-50F5

2 Faults Found:
01126 - Engine Speed Signal 
            004 - No Signal/Communication
00667 - Ambient Temperature Signal 
            004 - No Signal/Communication

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
   Part No: 6N0 909 901 
   Component: Gateway K<->CAN    0001  
   Coding: 00006
   Shop #: WSC 02756  
   VCID: 70B92E7453B5DB076E5-50F5

4 Faults Found:
01336 - Company Data Bus for Comfort System 
            49-10 - No Communications - Intermittent
01300 - Control Module for Navigation with CD-Rom (J401) 
            49-00 - No Communications
01333 - Door Control Module; Rear Left (J388) 
            49-00 - No Communications
01334 - Door Control Module; Rear Right (J389) 
            49-10 - No Communications - Intermittent

-------------------------------------------------------------------------------
Address 2D: Intercom        Labels: None
   Part No SW: 7H5 035 333 A    HW: 7H5 035 333 AE
   Component: STG.KONTROLLE DVE   0328  
   Coding: 0000023
   Shop #: WSC 02737 785 00200
   VCID: 2615082CA4F1C5B7C49-50F5

1 Fault Found:
01304 - Radio 
            004 - No Signal/Communication

-------------------------------------------------------------------------------
Address 45: Inter. Monitor        Labels: 7Hx-951-171.lbl
   Part No: 7H5 951 171 A
   Component: Innenraumueberw.    2814  
   Coding: 0000002
   Shop #: WSC 12345 777 54321
   VCID: 2D07F7008107F6EF053-5161

   Subsystem 1 - Part No: 7H0 951 171 A
   Component: Innenraumueberw.    1506

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 7H0-959-433.lbl
   Part No: 7H0 959 433 B
   Component: C2B Komfortger·t     0004  
   Coding: 00079
   Shop #: WSC 00027  
   VCID: 323DE47C9D39A917581-4AE1

   Subsystem 1 - Part No: 7H1959801A
   Component: Tırsteuer.FS KLO 0203  

   Subsystem 2 - Part No: 7H1959802A
   Component: Tırsteuer.BF KLO 0203  

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System        Labels: 7Lx-035-4xx-47.lbl
   Part No: 7L0 035 456 
   Component: 08K Audioverst.     0106  
   Shop #: WSC 00000 000 00000
   VCID: 6A8D3C1C706921D7201-50F5

2 Faults Found:
00668 - Supply Voltage Terminal 30 
            002 - Lower Limit Exceeded - Intermittent
02247 - Subwoofer (R148/R157) 
            011 - Open Circuit

-------------------------------------------------------------------------------
Address 6E: Ctrl Head Roof        Labels: None
   Part No: 7L6 919 044 J
   Component: DACHDISPLAY         0538  
   Revision: 00700538    Serial number: 2009266.06    
   Shop #: WSC 00000 000 00000
   VCID: 3E25C04C5C617D77AC9-5119

1 Fault Found:
00447 - Function Limitation due to Over-Voltage 
            001 - Upper Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 76: Park Assist        Labels: 7E0-919-283.lbl
   Part No: 7E0 919 283 
   Component: Parkingsyst. T5 T5M 801  
   Coding: 11127
   Shop #: WSC 02756  
   VCID: 6C813A047F9D3FE752D-5119

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone        Labels: None
   Part No: 7H0 035 729 F
   Component: CIB PAH  HW 203 SW  0309  
   Coding: 0000364
   Shop #: WSC 00000 000 00000
   VCID: 2F3BED088B0B84FF37F-50F5

No fault code found.

-------------------------------------------------------------------------------
Address 78: Slide Door, Right        Labels: Redir Fail!
   Part No: 7H0 959 243 G
   Component: Schiebetuer-SG  404 0316  
   Shop #: WSC 00000 000 00000
   VCID: 3635D86C7451B537749-50F5

4 Faults Found:
02356 - Data Transfer to Sliding Door 
            012 - Electrical Fault in Circuit - Intermittent
01317 - Control Module in Instrument Cluster (J285) 
            004 - No Signal/Communication - Intermittent
01330 - Central Control Module for Central Convenience (J393) 
            004 - No Signal/Communication - Intermittent
00457 - Control Module for Network (J519) 
            004 - No Signal/Communication - Intermittent

End----------(Elapsed Time: 05:27, VBatt start/end: 11.9V/12.3V)-----------

Helps or advices appreciated.

By the way, anyone know where I can fint the reverse switch, as I would like to connect a feed line from this one to new radio for reverse cam activation. Seems like a PItA to pull a wire from back of car (rev light) and forward to radio. Car is an automatic.


Regards
Gremling
 
Last edited by a moderator:
   #2  

Larry Manton

Verified VCDS User
Verified
Joined
May 19, 2016
Messages
822
Reaction score
411
Location
USA
VCDS Serial number
C?ID=112505
Hi
If you gys wan to move this or incorporate it to the Multivan slide doors case, feel free to do so.

Working on my brother-in-law´s Multivan, we have found a module to be defect in sliding doors issue, but scan reveals several other issues. I would like some advice in how to continue, what bothers me is so many modules reports no comms or comms issues.
They have installed a non-OEM radio with nav, so that explains cd, radio and Intercom.

Faultfinding on Parking sensors reviled 2 defect (and non original senders), replaced with OEM and ranging seems OK, tested in VCDS and measures given from the 8 sensors seems to be correct. When selecting non reverse gear lever position, the sensors are still active and car is beeping if one come close to front or rear of car, even when lever is sat to P or N. Why is that so? (in my Audi Allroad, the are only active in reverse mode, or if selected). When selecting reverse mode, the light for system switch illuminates, and system seems to be working, but when lever is sat in other position, the light in switch stays on, and problem as described above.

Scan below

Code:
Wednesday,17,October,2018,03:03:03:27784
VCDS -- Windows Based VAG/VAS Emulator Running on Windows XP x86(VirtualBox)
VCDS Version 18.9.0.2  HEX-V2 CB: 0.4436.4
Data version: 20180927 DS296.0
www.Ross-Tech.com


VIN: WV2ZZZ7HZ5H084303   License Plate: BD43395
Mileage: 224320km-139385mi   Repair Order: 17 10 2018 1200



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 7H (7H - VW Transporter/Multivan (2003 > 2010))
Scan: 01 02 03 08 09 0B 0D 15 16 17 18 19 1C 22 2D 37 45 46 47 56
          57 6E 76 77 78 7D
 
VIN: WV2ZZZ7HZ5H084303   Mileage: 224320km-139385miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 070-906-016-AXD.clb
   Part No SW: 070 906 016 AJ    HW: 028 101 156 8
   Component: R5 2,5L EDC G000AG  7002  
   Revision: 12345678    Serial number: VWZ7Z0E1563658
   Coding: 0001075
   Shop #: WSC 02756 785 00200
   VCID: 58E976D4DE05A347865-513D

1 Fault Found:
16955 - Brake Switch (F) 
            P0571 - 000 - Implausible Signal - MIL ON
             Freeze Frame:
                    RPM: 0 /min
                    Torque: -119.6 Nm
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 12.62 V
                    Bin. Bits: 00000000
                    Torque: 0.0 Nm
                    Bin. Bits:  0 00  0

Readiness: 0 0 X X X 

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09G-927-750.clb
   Part No: 09K 927 750 H
   Component: AQ 250 6F           1257  
   Coding: 0000008
   Shop #: WSC 00830 218 60007
   VCID: 3A2DCC5C40495157901-5119

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 7H0-907-37x-ESP-F.lbl
   Part No: 7H0 907 379 L
   Component: ESP FRONT MK25      0203  
   Coding: 0006315
   Shop #: WSC 02771 785 00200
   VCID: 3E25C04C5C617D77AC9-50F5

1 Fault Found:
00526 - Brake Light Switch (F) 
            008 - Implausible Signal - Intermittent

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: Redir Fail!
   Part No: 7H5 907 040 C
   Component: CLIMAtronic T5      4221  
   Coding: 0011040
   Shop #: WSC 02744 790 00000
   VCID: 2B03F918BF13F8DF1B7-50F5

   Subsystem 1 - Part No: 7H5 907 049 D
   Component: Display_2_ClimaT5 X 0307

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 7H0-937-049.lbl
   Part No: 7H0 937 049 L
   Component: BORDNETZ SGVER 1.0  1901  
   Coding: 0000871
   Shop #: WSC 00830 218 55246
   VCID: 3B23C9584F73685F8B7-50F5

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 6Q0-909-605-VW5.lbl
   Part No: 1C0 909 605 F
   Component: 11 AIRBAG VW61 0R   0003  
   Coding: 12593
   Shop #: WSC 02756  
   VCID: 270B0528A6FBDCBFFFF-50F5

1 Fault Found:
00532 - Supply Voltage B+ 
            07-10 - Signal too Low - Intermittent

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1J0-907-487-A.lbl
   Part No: 1J0 907 487 C
   Component: Lenkradelektronik   0006  
   Coding: 00119
   Shop #: WSC 00830  
   VCID: 313FEB70983F920F21B-5161

2 Faults Found:
00926 - Terminal 30 
            07-10 - Signal too Low - Intermittent
00926 - Terminal 30 
            06-10 - Signal too High - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 7Hx-920-xxx-17.lbl
   Part No: 7H5 920 870 L
   Component: KOMBI+WEGFAHRSP VDO V03  
   Coding: 05112
   Shop #: WSC 00830  
   VCID: 3A2DCC5C45495157901-50F5
   WV2ZZZ7HZ5H084303     VWZ7Z0E1563658

2 Faults Found:
01336 - Company Data Bus for Comfort System 
            49-10 - No Communications - Intermittent
01300 - Control Module for Navigation with CD-Rom (J401) 
            49-00 - No Communications

-------------------------------------------------------------------------------
Address 18: Aux. Heat        Labels: 7H0-819-008.lbl
   Part No: 7H0 819 008 M
   Component: Standheizung        0208  
   Shop #: WSC 00000 000 00000
   VCID: 3635D86C7451B537749-50F5

2 Faults Found:
01126 - Engine Speed Signal 
            004 - No Signal/Communication
00667 - Ambient Temperature Signal 
            004 - No Signal/Communication

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
   Part No: 6N0 909 901 
   Component: Gateway K<->CAN    0001  
   Coding: 00006
   Shop #: WSC 02756  
   VCID: 70B92E7453B5DB076E5-50F5

4 Faults Found:
01336 - Company Data Bus for Comfort System 
            49-10 - No Communications - Intermittent
01300 - Control Module for Navigation with CD-Rom (J401) 
            49-00 - No Communications
01333 - Door Control Module; Rear Left (J388) 
            49-00 - No Communications
01334 - Door Control Module; Rear Right (J389) 
            49-10 - No Communications - Intermittent

-------------------------------------------------------------------------------
Address 2D: Intercom        Labels: None
   Part No SW: 7H5 035 333 A    HW: 7H5 035 333 AE
   Component: STG.KONTROLLE DVE   0328  
   Coding: 0000023
   Shop #: WSC 02737 785 00200
   VCID: 2615082CA4F1C5B7C49-50F5

1 Fault Found:
01304 - Radio 
            004 - No Signal/Communication

-------------------------------------------------------------------------------
Address 45: Inter. Monitor        Labels: 7Hx-951-171.lbl
   Part No: 7H5 951 171 A
   Component: Innenraumueberw.    2814  
   Coding: 0000002
   Shop #: WSC 12345 777 54321
   VCID: 2D07F7008107F6EF053-5161

   Subsystem 1 - Part No: 7H0 951 171 A
   Component: Innenraumueberw.    1506

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 7H0-959-433.lbl
   Part No: 7H0 959 433 B
   Component: C2B Komfortger·t     0004  
   Coding: 00079
   Shop #: WSC 00027  
   VCID: 323DE47C9D39A917581-4AE1

   Subsystem 1 - Part No: 7H1959801A
   Component: Tırsteuer.FS KLO 0203  

   Subsystem 2 - Part No: 7H1959802A
   Component: Tırsteuer.BF KLO 0203  

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System        Labels: 7Lx-035-4xx-47.lbl
   Part No: 7L0 035 456 
   Component: 08K Audioverst.     0106  
   Shop #: WSC 00000 000 00000
   VCID: 6A8D3C1C706921D7201-50F5

2 Faults Found:
00668 - Supply Voltage Terminal 30 
            002 - Lower Limit Exceeded - Intermittent
02247 - Subwoofer (R148/R157) 
            011 - Open Circuit

-------------------------------------------------------------------------------
Address 6E: Ctrl Head Roof        Labels: None
   Part No: 7L6 919 044 J
   Component: DACHDISPLAY         0538  
   Revision: 00700538    Serial number: 2009266.06    
   Shop #: WSC 00000 000 00000
   VCID: 3E25C04C5C617D77AC9-5119

1 Fault Found:
00447 - Function Limitation due to Over-Voltage 
            001 - Upper Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 76: Park Assist        Labels: 7E0-919-283.lbl
   Part No: 7E0 919 283 
   Component: Parkingsyst. T5 T5M 801  
   Coding: 11127
   Shop #: WSC 02756  
   VCID: 6C813A047F9D3FE752D-5119

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone        Labels: None
   Part No: 7H0 035 729 F
   Component: CIB PAH  HW 203 SW  0309  
   Coding: 0000364
   Shop #: WSC 00000 000 00000
   VCID: 2F3BED088B0B84FF37F-50F5

No fault code found.

-------------------------------------------------------------------------------
Address 78: Slide Door, Right        Labels: Redir Fail!
   Part No: 7H0 959 243 G
   Component: Schiebetuer-SG  404 0316  
   Shop #: WSC 00000 000 00000
   VCID: 3635D86C7451B537749-50F5

4 Faults Found:
02356 - Data Transfer to Sliding Door 
            012 - Electrical Fault in Circuit - Intermittent
01317 - Control Module in Instrument Cluster (J285) 
            004 - No Signal/Communication - Intermittent
01330 - Central Control Module for Central Convenience (J393) 
            004 - No Signal/Communication - Intermittent
00457 - Control Module for Network (J519) 
            004 - No Signal/Communication - Intermittent

End----------(Elapsed Time: 05:27, VBatt start/end: 11.9V/12.3V)-----------

Helps or advices appreciated.

By the way, anyone know where I can fint the reverse switch, as I would like to connect a feed line from this one to new radio for reverse cam activation. Seems like a PItA to pull a wire from back of car (rev light) and forward to radio. Car is an automatic.


Regards
Gremling

Gremling, see numerous communications issues in various areas. Some voltage high and some low.
Would make sure battery is good, check and look for water ingress and corrosion, power and grounds.

Make sure that charging system is good, looking hard at battery posts and obvious connections.

Would get wire diag and go from there.

LARIMORE
 
   #3  

Gremling

Verified VCDS User
Verified
Joined
Dec 4, 2017
Messages
165
Reaction score
97
Location
Norway, Nordland
VCDS Serial number
C?ID=319714
Thanks Larry, have a full VAG program. Although I do not like the way VAG present the circuits, to/from control boxes, easy to lose track of signals.

Suspect (gut feeling) that a previous toasted box, has let 12vdc to enter comms line, and thereby making on or more boxes iffy.

Car drains battery quite rapidly during faultfinding, a 6-8 amp charger can not keep up with power drain. Had to use a bigger one. Will have thorough check of connections to boxes and connections, but it seems like something that should shut down, doesn't do so. Planning to disconnect battery and use an amp reader to see actual consumptions when operating/dis-connecting systems.

Regards
Gremling

Thanks again for inputs
 
   #4  

Larry Manton

Verified VCDS User
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VCDS Serial number
C?ID=112505
May be way off here but yes, look at amp probe, and for giggle few thing consume that much, what are glow plug doing, just a thought, see it in a Dodge Cummins once, but should code,

LARIMORE
 
   #5  

Gremling

Verified VCDS User
Verified
Joined
Dec 4, 2017
Messages
165
Reaction score
97
Location
Norway, Nordland
VCDS Serial number
C?ID=319714
Interresting thought, shall check it, as well as for defect diodes in alternator.

All the best for the weekend to all of you

Regards
Gremling
 
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