DSG - Mechatronics or Clutch packs?

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Bikerz

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Can anyone be of assistance? Ive done a DSG reset and the Trans fault has gone. TPS has been replaced with a new one and TBA done. However intake flap fault code still showing. I have checked connectors and they LOOK fine. Any wiring checks I can do with a multimeter easily? TPS idling shows 85.9%. Thats the fault surely? Its a 140 TDI

Code:
Sunday,18,December,2016,15:52:09:32772
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 16.8.4.2 (x64)
Data version: 20161129 DS267.0
www.Ross-Tech.com


VIN: WVWZZZ13Z9V016080   License Plate: ROCCO LEYIA
Mileage: 199900km-124212mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 13 (1K0)
Scan: 01 02 03 08 09 14 15 16 17 19 25 2E 42 44 46 52 56

VIN: WVWZZZ13Z9V016080   Mileage: 199900km-124212miles

01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
14-Susp. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: Malfunction 0010
2E-Media Player 3 -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: Malfunction 0010
52-Door Elect, Pass. -- Status: OK 0000
56-Radio -- Status: Malfunction 0010
 
-------------------------------------------------------------------------------
Address 01: Engine (CBD)       Labels: 03L-906-022-CBA.clb
   Part No SW: 03L 906 022 KE    HW: 03L 906 022 G
   Component: R4 2,0L EDC G000AG  3929  
   Revision: 13H01---    Serial number: VWX7Z0H93NM1BC
   Coding: 0001078
   Shop #: WSC 00490 210 61674
   VCID: 72E0A13D6D2F25D2CF-8026

3 Faults Found:
008213 - Intake Manifold Flap Position Sensor (Bank 1) 
               P2015 - 000 - Implausible Signal - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 0 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Lambda: 11.0 %
                    Lambda: 2.4 %
                    Voltage: 0.304 V
                    Bin. Bits: 00000000

001674 - ECM Power Relay Load Circuit 
               P068A - 000 - Opens Too Early - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 0 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 0.00 V
                    Hex Value: 0xFF00
                    Bin. Bits: 00000000
                    Temperature: -90.0°C

000135 - Fuel Rail/System Pressure 
               P0087 - 000 - Too Low
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 199907 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 10:34:53

             Freeze Frame:
                    RPM: 1173 /min
                    Inj. Quantity: 1.9 mg/str
                    (no units): 17.0
                    Pressure: 240.0 bar
                    Pressure: 96.0 bar
                    Temperature: 13.5°C
                    Tank Cont.: 23.2 l

Readiness: 1 1 0 0 0 

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 02E-927-770.clb
   Part No SW: 02E 300 052     HW: 02E 927 770 AJ
   Component: GSG DSG AG6     440 1904  
   Revision: 04844002    Serial number: 00000810070134
   Coding: 0000020
   Shop #: WSC 44551 111 44551
   VCID: 51A20EB1C8693ECA16-8004

1 Fault Found:
19143 - Unexpected / Implausible Mechanical Gear Disengagement 
            P2711 - 004 -  - Intermittent - MIL ON
             Freeze Frame:
                    Fault Status: 10100100
                    Fault Priority: 0
                    Fault Frequency: 255
                    Reset counter: 40
                    Mileage: 199759 km
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 03: ABS Brakes (-----)       Labels: 1K0-907-379-60EC1F.clb
   Part No SW: 1K0 907 379 AE    HW: 1K0 907 379 AE
   Component: ESP MK60EC1   H35 0106  
   Revision: 00H35001    
   Coding: 763B40F5092300006E0B02EC90190082B100
   Shop #: WSC 00020 790 00000
   VCID: 75EA9A21DC4132EAEA-8020

1 Fault Found:
00668 - Supply Voltage Terminal 30 
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 235
                    Mileage: 199761 km
                    Time Indication: 0

             Freeze Frame:
                    Count: 16386
                    Count: 15
                    Count: 4096
                    Count: 128
                    Count: 30464
                    Count: 0
                    Count: 0
                    Count: 0


-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-820-047.lbl
   Part No SW: 1K0 820 047 JD    HW: 1K0 820 047 JD
   Component: Climatic PQ35   143 1313  
   Revision: 00143033    Serial number: 00000000000000
   Shop #: WSC 00000 000 00000
   VCID: 6FE6A8497E1D083A20-803A

1 Fault Found:
00532 - Supply Voltage B+ 
            002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels: 3C0-937-049-30-M.lbl
   Part No SW: 3C8 937 049 D    HW: 3C8 937 049 D
   Component: Bordnetz-SG     H54 2602  
   Revision: 00H54000    Serial number: 00000008293294
   Coding: EC880F0300041A0067960E001900000000087B075C400124000000000000
   Shop #: WSC 00020 790 00000
   VCID: 3260613DADAF65D20F-8066

   Subsystem 1 - Part No: 1K8 955 119 C
   Component: Wischer 180808 022  0602  
   Coding: 00038805
   Shop #: WSC 00020  

   Subsystem 2 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
   Component: RLS     291008 054  0402  
   Coding: 00209133
   Shop #: WSC 00020  

4 Faults Found:
00446 - Function Limitation due to Under-Voltage 
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 235
                    Mileage: 199761 km
                    Time Indication: 0

             Freeze Frame:
                        ON
                    Voltage: 8.20 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF

02385 - Rain / Light Recognition Sensor Function Restricted due to Under-Voltage 
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 2
                    Reset counter: 235
                    Mileage: 0 km
                    Time Indication: 0

             Freeze Frame:
                        OFF
                    Voltage: 9.65 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

00154 - Windshield Wiper Motor;  Passenger Side (V217) 
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 235
                    Mileage: 199761 km
                    Time Indication: 0

             Freeze Frame:
                        OFF
                    Voltage: 9.70 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

02383 - Windshield Wiper Motor Function Restricted due to Under-Voltage 
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 235
                    Mileage: 199761 km
                    Time Indication: 0

             Freeze Frame:
                        OFF
                    Voltage: 9.70 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 14: Susp. Elect. (J250)       Labels: 3C0-907-376.clb
   Part No SW: 3C0 907 376     HW: 3C0 907 376 
   Component: DAEMPFUNGS-SG H07 0069  
   Revision: 00000000    Serial number: 23100800150002
   Coding: 000180
   Shop #: WSC 00020 790 00000
   VCID: 66C8CD6D91E7C97253-8032

1 Fault Found:
03264 - Functionalty Shut Off 
            000 -  -  - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 6
                    Fault Frequency: 7
                    Reset counter: 235
                    Mileage: 199755 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 13:52:14

             Freeze Frame:
                    Error Code: 9
                    Bin. Bits: 00000000


-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1K0-909-605.lbl
   Part No SW: 1K0 909 605 AE    HW: 1K0 909 605 AE
   Component: 0H AIRBAG VW8   020 2300  
   Revision: 05020000    Serial number: 003D1D00EJ6Q  
   Coding: 0012360
   Shop #: WSC 00020 790 00000
   VCID: 6FE6A8497E1D083A20-803A

   Subsystem 1 - Serial number: 6332MSME40304B632

   Subsystem 2 - Serial number: 6342MSME4131320B/

   Subsystem 3 - Serial number: 6352QSME1C0F1E12N

   Subsystem 4 - Serial number: 6362QSME1A0F510CM

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY9.lbl
   Part No SW: 1K0 953 549 CP    HW: 1K0 953 549 CP
   Component: J0527           052 0111  
   Coding: 0001034
   Shop #: WSC 00490 210 84728
   VCID: 0200F1FD5D8F1552DF-8056

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No SW: 1K8 920 960 E    HW: 1K8 920 960 E
   Component: KOMBIINSTRUMENT VDD 1244  
   Revision: V0003000    Serial number: VWX7Z0H93NM1BC
   Coding: 0003403
   Shop #: WSC 80093 222 69422
   VCID: 336E643952B56CDA04-8066

1 Fault Found:
00446 - Function Limitation due to Under-Voltage 
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 2
                    Reset counter: 235
                    Mileage: 199761 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 08:51:23


-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 1K0-907-530-V4.clb
   Part No SW: 1K0 907 530 S    HW: 1K0 907 951 
   Component: J533__Gateway   H16 0210  
   Revision:   H16       Serial number: 3400
   Coding: ED881F06000212004001
   Shop #: WSC 00000 000 00000
   VCID: 3776502946CD80FA38-8062

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 1K8 920 960 E    HW: 1K8 920 960 E
   Component: IMMO            VDD 1244  
   Revision: V0003000    Serial number: VWX7Z0H93NM1BC
   Shop #: WSC 00000 000 00000
   VCID: 336E643952B56CDA04-8066

1 Fault Found:
00003 - Control Module 
            014 - Defective
             Freeze Frame:
                    Fault Status: 01101110
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650)       Labels: 5N0-035-342.lbl
   Part No SW: 5N0 035 342 A    HW: 5N0 035 342 A
   Component: SG EXT.PLAYER H13 0062  
   Revision: A1001003    Serial number: 7667296593    
   Coding: 010000
   Shop #: WSC 00000 000 00000
   VCID: 254A8A612C61026A9A-8070

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels: 1K0-959-701-MAX3.lbl
   Part No SW: 1Q0 959 701 F    HW: 1Q0 959 701 F
   Component: Tuer-SG         008 2022  
   Coding: 0016949
   Shop #: WSC 00020 790 00000
   VCID: 3776502946CD80FA38-8062

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-14x-44.clb
   Part No: 1K0 909 144 C
   Component: EPS_ZFLS Kl. 179    2301  
   Revision: 00H15000    
   Shop #: WSC 00020 790 00000
   VCID: 2A50795D857F2D12B7-807E

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 1K0-959-433-MAX.clb
   Part No SW: 1K0 959 433 BT    HW: 1K0 959 433 BT
   Component:    KSG PQ35 G2  020 0205  
   Revision: 00020000    Serial number: 00000000000000
   Coding: 81900A0002830C7F3F04840570085ACE903CA0
   Shop #: WSC 00490 210 84728
   VCID: 030EF4F942951C5AD4-8056

   Subsystem 1 - Part No: 1K0 951 605 D
   Component: LIN BACKUP HORN H08 9001

   Subsystem 2 - Part No: 1K8 951 171 
   Component: DWA-Sensor      001 0104

   Subsystem 3 - Part No: 1K8 951 171 
   Component: DWA-Sensor      001 0104

1 Fault Found:
00332 - Control Circuit for Tank Flap 
            007 - Short to Ground
             Freeze Frame:
                    Fault Status: 01100111
                    Fault Priority: 4
                    Fault Frequency: 83
                    Reset counter: 195
                    Mileage: 199755 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 14:21:18


-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MAX3.lbl
   Part No SW: 1Q0 959 702 F    HW: 1Q0 959 702 F
   Component: Tuer-SG         008 2022  
   Coding: 0016948
   Shop #: WSC 00020 790 00000
   VCID: 387453154BD38F8231-806C

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J0503)       Labels: 5M0-035-1xx-56.clb
   Part No SW: 3C8 035 195     HW: 3C8 035 195 
   Component: Radio RCD510  036 0130  
   Revision: 00000001    Serial number: VWZ1Z3H3373760
   Coding: 0100040004
   Shop #: WSC 00020 790 00000
   VCID: 65CACA616CE1C26A5A-8030

1 Fault Found:
00446 - Function Limitation due to Under-Voltage 
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 235
                    Mileage: 199761 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 10:45:02


End-------------------------(Elapsed Time: 02:06)--------------------------
 
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   #2  

Jack@European_Parts

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Address 01: Engine (CBD) Labels: 03L-906-022-CBA.clb
Part No SW: 03L 906 022 KE HW: 03L 906 022 G
Component: R4 2,0L EDC G000AG 3929 <<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<< Firmware update needed!
Revision: 13H01--- Serial number: VWX7Z0H93NM1BC
Coding: 0001078


Change ignition switch ...very common!
Check relay be sure to a have fresh battery.........

Update programming!
 
   #3  

Bikerz

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Thanks..... but thats not anything to do with gearbox or intake flap issue is it?
Update the PCM? I cant do that can I. Needs to go to a dealer?
 
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Jack@European_Parts

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Thanks..... but thats not anything to do with gearbox or intake flap issue is it?
Update the PCM? I cant do that can I. Needs to go to a dealer?


It can and does...........
 
   #5  

Bikerz

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How is the best way of going about it on a older car like this? VW will want lots of money to do it?
 
   #6  

Jack@European_Parts

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You could send me the ecu and I can do it for you through the mail........or go to dealer.

Additionally the base setting for the intake flap motor, would be a good idea to check for mechanical positions.
 
   #7  

Bikerz

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Thank you for offer but Im in the UK.
Can you link me to any guide for checking the motor flapper? I cant find anything with google other then the Diesel Geek bracket
 
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