J519 ? Dual pump washer and rear wiper (GT Tdi Mk5) not working

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   #1  

ak77

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Hi Guys,
I have a problem with my GT golf. My rear wiper, dual washer pump and cigaret lighter don't work.

My front wipers work just fine.

I have tested all my fuses and they all work. I pulled the washer pump out and tested on 12V independent and found the pump to be operational just fine (loud and noise as they normally operate) .

My VCDS diagnostic doesn't show anything with this subject matter at all.

I have further isolated the two fuse seats at 41 and 42 that control windshield washer pump and cigaret lighter are inactive,... although the 20A fuses are in correct position (tested in another slot and multimeter) .
Is there a reason why entire line in a row in Fuse box would be inactive?
_____
Update,
I have bypassed the two fuses with direct wire connection of the battery positive to the two seats.
Everything worked perfect. Obviously all the components work ( pump, motors etc), but the power is not getting to the second last row (fuse box) 41, 41, 42 ,43, 44, 45//
Does anyone have a clue here how I should proceed. Does this sound like the wiring issue or possibly J519 Control Module.


I have tested all my relays and they seem to work fine, as I have replaced them from my GTi model.

The fuses in position 41, 42, 43 are inactive ( no power to them)
What I noticed when I bridge the switch on the back of the J519 the fuses come alive. (When the switch is inserted in its position at the back of J519 nothing works.

Any ideas?
 
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ak77

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Below are my codes, can someone please help me.

Code:
Saturday,17,January,2015,11:21:38:41771
VCDS Version: Release 14.10.0

                Address 09: Cent. Elect.       Labels: 3C0-937-049-30-H.lbl
Control Module Part Number: 3C0 937 049 AJ    HW: 3C0 937 049 AJ
  Component and/or Version: Bordnetz-SG     H54 2202
           Software Coding: E5890F2700041500471400001400000000087F075C000100000000000000
            Work Shop Code: WSC 00046 412 00000
           Additional Info: 1K2955119E  Wischer 140707 020  0501   1K0955559AB RLS     310806 020  0105   
                      VCID: 71E9E6E4680A31A9905-8024
8 Faults Found:

01497 - Bulb for Blinkers; Front Right (M7) 
            012 - Electrical Fault in Circuit
             Freeze Frame:
                    Fault Status: 01101100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 95
                    Mileage: 103153 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 11.70 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

02395 - Parking Light Front Right (M3) 
            012 - Electrical Fault in Circuit
             Freeze Frame:
                    Fault Status: 01101100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 95
                    Mileage: 103153 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 11.70 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

00156 - Control Circuit for Windshield Washer Pump 
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 95
                    Mileage: 103153 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 11.75 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

02398 - Control Circuit for Rear Windshield Washer Pump 
            009 - Open or Short to Ground
             Freeze Frame:
                    Fault Status: 01101001
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 95
                    Mileage: 103153 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 11.80 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

01496 - Bulb for Fog-Lamps; Left (L22) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 95
                    Mileage: 103153 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 11.70 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

01500 - Bulb for Fog-Lamps; Right (L23) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 95
                    Mileage: 103153 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 11.70 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

01499 - Bulb for High-Beams; Right (M32) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 95
                    Mileage: 103153 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 11.70 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

00979 - Lamp for Low Beam; Right (M31) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 95
                    Mileage: 103153 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 11.70 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF
 
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   #3  

ak77

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Is there a way to test the sections on the RELAY BOX 3C0 937 049 AJ.?

Cheers
anyone
 
   #4  

DrPeter

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Hello,

The fuses in position 41, 42, 43 are inactive ( no power to them)


- The 'Load Reduction Relay' (J59) [#460] powers these fuses, it is located on the J519-Vehicle Electrical System Control Module, (under dash).

- There should be a marking above the relay socket, [KL75] - if you jump the two big terminals, [30 and 87] these fuses should powered.



Note: This just an educated guess, since we do not have a VIN number and I am not able to reference the correct wiring diagram with certainty.



Hope this helps,

drpeter
 
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