Power Steering Rack-2008 Jetta

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   #1  

Joes_Jetta

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Greetings

2008 Jetta 2.5 with Red steering failure light
-yellow light once occurred a few weeks ago, but went away
-stock, unrelated evap solenoid replaced some time between yellow and red lights

What I have done:
-Ran Auto Scan
-started the forum search process
-measured battery voltage 11.38 12.38v
-checked F2 on distribution box
-removed battery/battery box (before scan) to physically inspect rack harness

Looking for VCDS pointers to distinguish/troubleshoot between rack failure and other failure modes.

Thank you

Code:
Thursday,14,June,2018,18:43:36:60407
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 8.1 x64
VCDS Version: 18.2.1.2 (x64)  HEX-V2 CB: 0.4411.4
Data version: 20180518 DS287.1
www.Ross-Tech.com


VIN: 3VWRM71K58M124341   License Plate: 
Mileage: 281290km-174785mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 1K (1K0)
Scan: 01 02 03 08 09 0F 15 16 17 19 25 42 44 46 52 56 62 65 72

VIN: 3VWRM71K58M124341   Mileage: 281290km-174785miles

01-Engine -- Status: OK 0000
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
0F-Digital Radio -- Status: Malfunction 0010
15-Airbags -- Status: Malfunction 0010
16-Steering wheel -- Status: Malfunction 0010
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: Malfunction 0010
44-Steering Assist -- Status: Malfunction 0010
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
56-Radio -- Status: Malfunction 0010
62-Door, Rear Left -- Status: Malfunction 0010
65-Tire Pressure -- Status: Malfunction 0010
72-Door, Rear Right -- Status: Malfunction 0010
-------------------------------------------------------------------------------
Address 01: Engine (CBT)       Labels: 06A-906-032-BGP.lbl
   Part No SW: 07K 906 032 BJ    HW: 07K 906 032 Q
   Component: 2,5l R5/4V      G   1567  
   Revision: 1NH01---    Serial number: VWX7Z0H024D091
   Coding: 0000003
   Shop #: WSC 00066 000 00000
   VCID: 72BD267B28A19EE7773-8026

No fault code found.
Readiness: 0110 1101

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09G-927-750.clb
   Part No SW: 09G 927 750 HE    HW: 09G 927 750 HE
   Component: AQ 250 6F           1090  
   Revision: 00H69000    Serial number:               
   Coding: 0000584
   Shop #: WSC 00066 000 00000
   VCID: 7BA30B5F7FEBDFAF245-802E

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-F.lbl
   Part No SW: 1K0 907 379 AC    HW: 1K0 907 379 AC
   Component: ESP FRONT MK60      0101  
   Revision: 00H11001    
   Coding: 0021122
   Shop #: WSC 00066 000 00000
   VCID: 73B3237F57BB97EF7C5-8026

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-820-047.lbl
   Part No SW: 1K0 820 047 HJ    HW: 1K0 820 047 HJ
   Component: Climatic PQ35   141 1010  
   Revision: 00141028    Serial number: 00000000000000
   Shop #: WSC 00000 000 00000
   VCID: 73B3237F57BB97EF7C5-8026

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 3C0-937-049-30-M.lbl
   Part No SW: 3C0 937 049 AH    HW: 3C0 937 049 AH
   Component: Bordnetz-SG     H54 2202  
   Revision: 00H54000    Serial number: 00000000838405
   Coding: 14058E234004150007140000001400000008730B5C000100000000000000
   Shop #: WSC 00066 000 00000
   VCID: 6FBB2F0F3B93B30F98D-803A

   Subsystem 1 - Part No: 1K1 955 119 E  Labels: 1KX-955-119.CLB
   Component: Wischer 280108 021  0501  
   Coding: 00038805
   Shop #: WSC 00066  

1 Fault Found:
01505 - Bulb for Blinkers; Rear Right (M8) 
            012 - Electrical Fault in Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 229
                    Mileage: 280314 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 13.70 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 0F: Digital Radio        Labels: 8E0-035-593-SIR.lbl
   Part No SW: 8E0 035 593 H    HW: 8E0 035 593 H
   Component: SDAR SIRIUS     H06 0080  
   Revision: 00000000    Serial number: AUZ4Z7H0239842
   Shop #: WSC 00000 000 00000
   VCID: 2E05F20BFC19FA07D3B-807A

1 Fault Found:
02635 - Tuner Not Enabled/Activated 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 7
                    Fault Frequency: 64
                    Reset counter: 127
                    Mileage: 278260 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 07:11:04


-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1K0-909-605.lbl
   Part No SW: 1K0 909 605 AB    HW: 1K0 909 605 AB
   Component: 6A AIRBAG VW8R  034 8000  
   Revision: 05034000    Serial number: 003B6M04763J  
   Coding: 0013889
   Shop #: WSC 00066 000 00000
   VCID: 6C8138030A854817BDF-8038

   Subsystem 1 - Part No: 1K0 959 339 F
   Component: BF-Gewichtsens. 007 0005

   Subsystem 2 - Serial number: 6332MSME195023270

   Subsystem 3 - Serial number: 6342MSME19504C57F

   Subsystem 4 - Serial number: 6351HSME127B51374

   Subsystem 5 - Serial number: 6361HSME10174511V

   Subsystem 6 - Serial number: 63727SME122B1E71%

   Subsystem 7 - Serial number: 63827SME12350F4E5

1 Fault Found:
00532 - Supply Voltage B+ 
            002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 BF    HW: 1K0 953 549 BF
   Component: J0527           051 0100  
   Coding: 0010021
   Shop #: WSC 00066 000 00000
   VCID: 77AB176F43C3FBCF40D-8022

3 Faults Found:
00576 - Terminal 15 
            012 - Electrical Fault in Circuit - Intermittent
00883 - Ignition Switch (D) Terminal S 
            012 - Electrical Fault in Circuit - Intermittent
00885 - Ignition Switch (D) Terminal 50 
            012 - Electrical Fault in Circuit - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No SW: 1K0 920 954 Q    HW: 1K0 920 954 Q
   Component: KOMBIINSTRUMENT 3HL 1212  
   Revision: V0002000    Serial number: VWX7Z0H024D091
   Coding: 0023203
   Shop #: WSC 00066 000 00000
   VCID: 3A2DCE5B305126A77F3-806E

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 1K0-907-530-V3.clb
   Part No SW: 1K0 907 530 L    HW: 1K0 907 951 
   Component: J533  Gateway   H07 0052  
   Revision:   H07 01    Serial number: 101207F2001561
   Coding: ED807F070003021002
   Shop #: WSC 00066 000 00000
   VCID: 3039EC73E62DECF7C17-8064

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 1K0 920 954 Q    HW: 1K0 920 954 Q
   Component: IMMO            3HL 1212  
   Revision: V0002000    Serial number: VWX7Z0H024D091
   Shop #: WSC 00000 000 00000
   VCID: 3A2DCE5B305126A77F3-806E

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MIN3.clb
   Part No SW: 1K0 959 701 P    HW: 1K0 959 793 L
   Component: J386  TUER-SG FT    1133  
   Revision: 32008001    Serial number: 00000033588106
   Coding: 0001205
   Shop #: WSC 00066 000 00000
   VCID: 3B23CB5F3F6B1FAF645-806E

4 Faults Found:
01552 - Motor for Central Locking; Drivers Door (V56); Lock 
            012 - Electrical Fault in Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101100
                    Fault Priority: 3
                    Fault Frequency: 254
                    Reset counter: 5
                    Mileage: 227934 km
                    Time Indication: 0

00928 - Locking Module for Central Locking; Front Driver Side (F220) 
            008 - Implausible Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00111000
                    Fault Priority: 3
                    Fault Frequency: 254
                    Reset counter: 5
                    Mileage: 0 km
                    Time Indication: 0

00105 - Signal Central Locking SAVE/LOCK Drivers Side 
            008 - Implausible Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00101000
                    Fault Priority: 3
                    Fault Frequency: 254
                    Reset counter: 5
                    Mileage: 212387 km
                    Time Indication: 0

01030 - Central Locking Key Switch; Driver Side; Lock 
            008 - Implausible Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00101000
                    Fault Priority: 4
                    Fault Frequency: 12
                    Reset counter: 5
                    Mileage: 279451 km
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-144-G2V3.clb
   Part No: 1K1 909 144 M
   Component: EPS_ZFLS Kl.070 H08 1901  
   Shop #: WSC 02069 000 90108
   VCID: 3537DD67194FC9DF921-8060

1 Fault Found:
00569 - Steering Motor Current 
            011 - Open Circuit
             Freeze Frame:
                    Mileage: 281290 km
                    Temperature: 25.0°C


-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 1K0-959-433-MAX.clb
   Part No SW: 1K0 959 433 CT    HW: 1K0 959 433 CT
   Component:    KSG PQ35 RDK 052 0221  
   Revision: 00052000    Serial number: 00000000000000
   Coding: 13900F880186281B0904058FB0880F0488DCA0
   Shop #: WSC 00066 000 00000
   VCID: 045170A30215A05755F-8050

   Subsystem 1 - Component:   Sounder n.mounted     

   Subsystem 2 - Component:       NGS n.mounted     

   Subsystem 3 - Component:      IRUE n.mounted     

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MIN3.clb
   Part No SW: 1K0 959 702 P    HW: 1K0 959 792 L
   Component: J387  TUER-SG BT    1133  
   Revision: 32008001    Serial number: 00000095588109
   Coding: 0001204
   Shop #: WSC 00066 000 00000
   VCID: 3C21C8433A6518976DF-8068

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 1K0-035-1xx-56.lbl
   Part No SW: 1K0 035 180 L    HW: 1K0 035 180 L
   Component: Radio DE2       016 0020  
   Revision: 00016000    Serial number: VWZ4Z7H2181378
   Coding: 0010400
   Shop #: WSC 00000 000 00000
   VCID: 290F0117C5F79D3F069-807C

2 Faults Found:
01044 - Control Module Incorrectly Coded 
            000 -  - 
00003 - Control Module 
            014 - Defective

-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels:. 1K0-959-703-GEN3.clb
   Part No SW: 1K0 959 703 Q    HW: 1K0 959 795 J
   Component: J388   TUER-SG HL   1120  
   Revision: 12006001    Serial number: 00000002678627
   Coding: 0001168
   Shop #: WSC 00066 000 00000
   VCID: 3E25C24B2C790A8743B-806A

2 Faults Found:
00930 - Locking Module for Central Locking; Rear Left (F222) 
            008 - Implausible Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00111000
                    Fault Priority: 3
                    Fault Frequency: 254
                    Reset counter: 235
                    Mileage: 259125 km
                    Time Indication: 0

01554 - Motors for Central Locking; Rear Doors; Lock 
            012 - Electrical Fault in Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00111100
                    Fault Priority: 3
                    Fault Frequency: 43
                    Reset counter: 0
                    Mileage: 259127 km
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 65: Tire Pressure        Labels: 3C0-959-433-65.lbl
   Part No SW: 1K0 959 433 CT    HW: 1K0 959 433 CT
   Component:    RDK              0450  
   Revision: 00052000    Serial number: 00000000000000
   Coding: 0100101
   Shop #: WSC 131071 1023 2097151
   VCID: 045170A30215A05755F-8050

1 Fault Found:
01521 - Sensor for Tire Pressure 
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00110100
                    Fault Priority: 4
                    Fault Frequency: 25
                    Reset counter: 5
                    Mileage: 273659 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 06:12:29


-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels:. 1K0-959-704-GEN3.clb
   Part No SW: 1K0 959 704 Q    HW: 1K0 959 794 J
   Component: J389   TUER-SG HR   1120  
   Revision: 12006001    Serial number: 00000002632565
   Coding: 0001168
   Shop #: WSC 00066 000 00000
   VCID: 3FDBBF4F2B73038F48D-806A

2 Faults Found:
00931 - Locking Module for Central Locking; Rear Right (F223) 
            008 - Implausible Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00111000
                    Fault Priority: 3
                    Fault Frequency: 254
                    Reset counter: 0
                    Mileage: 264161 km
                    Time Indication: 0

01554 - Motors for Central Locking; Rear Doors; Lock 
            012 - Electrical Fault in Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00111100
                    Fault Priority: 3
                    Fault Frequency: 147
                    Reset counter: 0
                    Mileage: 263586 km
                    Time Indication: 0


End----(Elapsed Time: 01:30, VBatt start/end: 12.0V/11.9V. VIgn 11.8V)-----
 
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   #2  

DrPeter

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Hello,

Looking for VCDS pointers to distinguish/troubleshoot between rack failure and other failure modes.


If the fault code below does NOT clear, this could be an indication of a failing J500-Power Steering Control Module/V187-Electro-Mechanical Power Steering Motor. This appears to be a Generation 2 J500, if it does get replaced with a new unit, this Ross-Tech wiki page may help.

VW Golf (1K) Steering Assist

Code:
00569 - Steering Motor Current 
            011 - Open Circuit


Hope this helps,

drpeter
 
   #3  

Joes_Jetta

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Hello,
If the fault code below does NOT clear........

Hope this helps,

drpeter

Original Session:
Code:
00569 - Steering Motor Current 
            011 - Open Circuit
00532 - Supply Voltage B+ 
            002 - Lower Limit Exceeded - Intermittent
00576 - Terminal 15 
            012 - Electrical Fault in Circuit - Intermittent
00883 - Ignition Switch (D) Terminal S 
            012 - Electrical Fault in Circuit - Intermittent
00885 - Ignition Switch (D) Terminal 50 
            012 - Electrical Fault in Circuit - Intermittent

End----(Elapsed Time: 01:30, VBatt start/end: 12.0V/11.9V. VIgn 11.8V)-----

2nd Session
Code:
00778 - Steering Angle Sensor (G85) 
            000 -  - 
End----(Elapsed Time: 01:26, VBatt start/end: 12.0V/12.0V. VIgn 11.9V)-----

3rd Session
Code:
02546 - Steering Limit Stop 
            005 - No or Incorrect Basic Setting / Adaptation
End----------(Elapsed Time: 01:26, VBatt start/end: 12.5V/12.2V)-----------

4th Session
Code:
nothing relevent
End----------(Elapsed Time: 01:26, VBatt start/end: 13.9V/13.9V)-----------

The suggestion of clearing codes, the other strange original codes (SRS/ign switch) combined with original multimeter reading and subsequent voltage logs directed me to something else. The second session was on a 24hr charged battery and a 13.6v/5amp power supply. The 11/2013 H5 battery was then replaced with 4/2018 german H6 agm, as it tested @ 350cca.

The G85 immediately accepted, but the steering stop struggled repeatedly. I eventually traced this to being 1 or 2 seconds short on the stop-holds.



I *suspect* it may have lost G85 when the yellow light came on. Why it was allowed to limp for 1 week, I am not sure. At some point, likely due to weak battery, it finally decided to cut power to J500/V187 and trigger the open circuit code. Based on my limited interpretations of SSP317, I fully believe the open circuit code was caused by decisions made by J500.

Or this was a pure fluke that these other faults were caught, and the steering failure will come back.
 
   #4  

Joes_Jetta

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Resolved

1 week update, resolved. Fresh battery. Buy a load tester, watch the engine off scan voltages.

Have rescanned, but am spending more time practicing datalogging to confirm N280 failure. Found logging group 2, 3, 6 in HVAC over extended drive, is revealing. Confirms manifold gauge set.
 
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