A/C Failure What tests to do?

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Boy1925

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Here is my autoscsan from my A4 2011 2.0 TDI Avant Quattro UK spec

Code:
Saturday,14,October,2017,17:22:08:60719
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 17.8.0.1 (x64)
Data version: 20170721 DS276.2
www.Ross-Tech.com


VIN: WAUZZZ8K0CA045541   License Plate: YR61ETE
Mileage: 255060km-158486mi   Repair Order: 14102017



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 8K-AU48 (8T0)
Scan: 01 03 05 08 09 10 15 16 17 19 42 46 52 53 56 5F 62 72

VIN: WAUZZZ8K0CA045541   Mileage: 255060km-158486miles

01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
05-Acc/Start Auth. -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: Malfunction 0010
53-Parking Brake -- Status: OK 0000
56-Radio -- Status: OK 0000
5F-Information Electr. -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAHA)       Labels:. 03L-906-019-CAG.clb
   Part No SW: 03L 906 022 RM    HW: 03L 906 019 AL
   Component: R4 2,0L EDC   H35 8422  
   Revision: 25H35---    
   Coding: 12194012242701080000
   Shop #: WSC 06334 000 00000
   ASAM Dataset: EV_ECM20TDI03L906022RM A02005
   ROD: EV_ECM20TDI03L906022NP.rod
   VCID: 010289C590E4254E85-8054

3 Faults Found:
4698 - Function Restriction due to Faults in Other Modules 
          U1113 00 [032] - -
          Intermittent - Not Confirmed - Tested Since Memory Clear
4699 - Function Restriction due to Faults in Other Modules 
          U1113 00 [032] - -
          Intermittent - Not Confirmed - Tested Since Memory Clear
4987 - Cylinder 4 Glow Plug Circuit (Q13) 
          P0674 00 [109] - Electrical Fault
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: 231361 km
                    Date: 2017.01.01
                    Time: 12:12:07

                    Engine speed: 420.50 /min
                    Normed load value: 100.0 %
                    Vehicle speed: 0 km/h
                    Coolant temperature: 6 °C
                    Intake air temperature: 5 °C
                    Ambient air pressure: 1000 mbar
                    Voltage terminal 30: 10.780 V
                    Unlearning counter according OBD: 40
                    Electric auxiliary heater: shut-off conditions-Bit 0: 00000000 
                    Electric auxiliary heater: shut-off conditions-Bit 8: 00000000 
                    Electric auxiliary heater: relay activation-Bit 0: 00000000 
                    Preheat time: 2500 ms
                    Glow status-Bit 0: 00000000 
                    Glow status-Bit 8: 00000000 
                    Ambient temperature: 4.1 °C
                    Fuel temperature: 5.9 °C
                    Eng Da ti Eng Off CAN: 0 s

Readiness: 0 0 0 0 0 

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 8K0-907-379-V1.clb
   Part No SW: 8K0 907 379 BG    HW: 8K0 907 379 BG
   Component: ESP8 quattro  H04 0020  
   Revision: --------    Serial number: --------------
   Coding: 180504
   Shop #: WSC 06334 000 00000
   VCID: 7F060F3DEE1053BEF3-802A

No fault code found.

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. (J393)       Labels:. 8K0-907-064-05.clb
   Part No SW: 8K0 907 064 CN    HW: 8K0 907 064 CN
   Component: BCM2 2.0      H05 0435  
   Revision: 00002001    
   Coding: 033200
   Shop #: WSC 06335 000 00000
   VCID: 7EF8F239E91A5AB6F8-802A

   Subsystem 1 - Part No SW: 8T0 959 754 D    HW: 8T0 959 754 D
   Component: FBSAUDIB8 IDG  H60 0072 
   Serial number: 0811000127098017    

   Subsystem 2 - Part No SW: 8K0 905 852 D    HW: 8K0 905 852 D
   Component: J764 ELV MLB  H37 0042 
   Serial number: 2311000166502004    

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels:. 8Tx-820-043-3Z.clb
   Part No SW: 8T2 820 043 AF    HW: 8T2 820 043 AF
   Component: KLIMA 3 ZONEN H08 0180  
   Revision: D0000000    Serial number: 01090820110307
   Coding: 34340000
   Shop #: WSC 06335 000 00000
   VCID: 76E8EA19C12A12F6A0-8022

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 8K0-907-063.clb
   Part No SW: 8K0 907 063 K    HW: 8K0 907 063 K
   Component: BCM1 1.0      H30 0392  
   Revision: 06030001    Serial number: 00000001176745
   Coding: 6900C0B10034A7010001000000005F5F001D060806000141000000
   Shop #: WSC 06335 123 12345
   VCID: 3776271D86A0ABFE7B-8062

   Subsystem 1 - Part No SW: 8K2 955 119 A    HW: 8T2 955 119   Labels: 1KX-955-119.CLB
   Component: WWS 120811  H06 0070 
   Serial number: SWF11080125434      
   Coding: 00FD11

   Subsystem 2 - Part No SW: 8K0 955 559     HW: 8K0 955 559   Labels: 8K0-955-559.CLB
   Component: RLS  H04 0003 
   Serial number: 11612086            
   Coding: 025028

   Subsystem 3 - Part No SW: 8K0 941 531 AS    HW: 8K0 941 531 AS
   Component: E1 - LDS  H03 0031 
   Serial number: 00000000000708110062

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels:. 8K0-919-475.clb
   Part No SW: 8K0 919 475 AA    HW: 8P0 919 475 N
   Component: PARKHILFE 8K  H01 0081  
   Revision: 11001001    Serial number: 12501122201008
   Coding: 100203
   Shop #: WSC 06335 000 00000
   VCID: 78F4E421CB3E6486B2-802C

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 8K0-959-655.clb
   Part No SW: 8K0 959 655 L    HW: 8K0 959 655 L
   Component: AirbagVW-AU10 H44 0610  
   Serial number: 003JMD0FAY0U  
   Coding: 30533435363030303030554A3052384B3053
   Shop #: WSC 06335 000 00000
   ASAM Dataset: EV_AirbaECUVWAUDI010 003010
   ROD: EV_AirbaECUVWAUDI010_003_AU48.rod
   VCID: 46885AD9F94AC276F0-8012

   Crash sensor for side airbag: driver side: 
   Serial number: 6334MSME625511687

   Crash sensor for side airbag: front passenger side: 
   Serial number: 6344MSME62452D4CM

   Crash sensor for side airbag: rear: driver side: 
   Serial number: 6352QSME785C365E.

   Crash sensor for side airbag: rear: passenger side: 
   Serial number: 6362QSME195D2F78 

   Crash sensor for front airbag: driver side: 
   Serial number: 63732SME544F4E4EK

   Crash sensor for front airbag: front passenger side: 
   Serial number: 63832SME544F036E8

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel (J527)       Labels:. 8K0-953-568.clb
   Part No SW: 8R0 953 568 K    HW: 8R0 953 568 K
   Component: Lenks.Modul   H07 0156  
   Revision: 00000000    Serial number: 20110818000351
   Coding: 000017
   Shop #: WSC 06335 000 00000
   VCID: 499251E5E0542D0E1D-801C

   Component: E221 - MFL  H02 0010 

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:. 8T0-920-xxx-17.clb
   Part No SW: 8K0 920 981 D    HW: 8K0 920 981 D
   Component: KOMBIINSTR.   H70 0402  
   Revision: 00000000    Serial number: KI271AG8C     
   Coding: 2F05110002002600010000
   Shop #: WSC 06335 123 12345
   VCID: 346C101197D640E65E-8060

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 8T0-907-468.clb
   Part No SW: 8T0 907 468 AD    HW: 8T0 907 468 K
   Component: GW-BEM 4CAN-M H09 0117  
   Revision: EC000056    Serial number: 5600E11803805C
   Coding: 00CF07
   Shop #: WSC 06335 000 00000
   VCID: 030E83CD82F8375E97-8056

   Subsystem 1 - Part No SW: 8X0 915 181     HW: 8X0 915 181 
   Component: J367-BDM  H07 0140 
   Serial number: 00000000005650252795

   Subsystem 2 - Part No SW: 8K0 959 663     HW: 8K0 959 663 
   Component: J532_DCDCStab  H17 0042 
   Serial number: 11224000217011200181

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver (J386)       Labels:. 8K0-959-793.clb
   Part No SW: 8K0 959 793 N    HW: 8K0 959 793 N
   Component: TSG FA        H12 0357  
   Revision:             Serial number: 0000011685779 
   Coding: 011002204001410001
   Shop #: WSC 06335 000 00000
   VCID: 4B9E6BEDEA283F1E2F-801E

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv. (J393)       Labels:. 8K0-907-064-46.clb
   Part No SW: 8K0 907 064 CN    HW: 8K0 907 064 CN
   Component: BCM2 2.0      H05 0435  
   Revision: 00002001    Serial number: 0155769401    
   Coding: 013B062220B904408020023680000000
   Shop #: WSC 06335 000 00000
   VCID: 7EF8F239E91A5AB6F8-802A

   Subsystem 1 - Part No: 8K0 951 177 
   Component: DWA-Sensor  H02 0040 

   Subsystem 2 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HO  H05 1501 

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. (J387)       Labels:. 8K0-959-792.clb
   Part No SW: 8K0 959 792 N    HW: 8K0 959 792 N
   Component: TSG BF        H12 0357  
   Revision:             Serial number: 0000011369488 
   Coding: 011002204001410001
   Shop #: WSC 06335 000 00000
   VCID: 4A906EE9E552261614-801E

1 Fault Found:
00110 - Right Mirror Turn Signal Lamp (L132) 
            012 - Electrical Fault in Circuit
             Freeze Frame:
                    Fault Status: 01101100
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 172
                    Mileage: 249873 km
                    Time Indication: 0
                    Date: 2017.07.30
                    Time: 17:24:03


-------------------------------------------------------------------------------
Address 53: Parking Brake (J540)       Labels: 8K0-907-801-V1.clb
   Part No SW: 8K0 907 801 H    HW: 8K0 907 801 H
   Component: EPB Audi B8   H09 0100  
   Revision: 00000003    Serial number: 20000000080881
   Shop #: WSC 00000 000 00000
   VCID: 346C101197D640E65E-8060

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (R)       Labels: Redir Fail!
   Part No SW: 4G0 035 056 H    HW: 4G0 035 056 
   Component: Radio U STD   H52 0134  
   Revision: AB001007    Serial number: 469H90B7787901
   Coding: 010003020100000001
   Shop #: WSC 06335 000 00000
   VCID: 2648FA59510A2276D0-8072

No fault code found.

-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794)       Labels:. 4E0-035-6xx-5F.clb
   Part No SW: 8T2 035 652 L    HW: 8T2 035 652 D
   Component: B-BN-EU       H61 0188  
   Revision: --------    Serial number: 305H-0B7529083
   Coding: 01010101000681ED01000B0E000000030000
   Shop #: WSC 06335 000 00000
   VCID: 3F864F3DAE9093BEB3-806A

   Subsystem 1 - Part No: 4G0 919 884 J
   Component: EUR 2011  1204 

   Subsystem 2 - Part No SW: 8T0 919 604     HW: 8T0 919 604 
   Component: DU6 Basic  H42 0098 
   Serial number: 9465H.0B0361369     

   Subsystem 3 - Part No SW: 8T0 919 609     HW: 8T0 919 609 
   Component: E0380 Bedient  H08 0100 
   Serial number: 00000000901762      

No fault code found.

-------------------------------------------------------------------------------
Address 62: Door, Rear Left (J388)       Labels:. 8K0-959-795.clb
   Part No SW: 8K0 959 795 F    HW: 8K0 959 795 F
   Component: TSG HL        H11 0357  
   Revision:             Serial number: 0000011712908 
   Coding: 010002204001210001
   Shop #: WSC 06335 000 00000
   VCID: 458A5DD5CC4CC96EF9-8010

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right (J389)       Labels:. 8K0-959-795.clb
   Part No SW: 8K0 959 795 F    HW: 8K0 959 795 F
   Component: TSG HR        H11 0357  
   Revision:             Serial number: 0000011712941 
   Coding: 010002204001210001
   Shop #: WSC 06335 000 00000
   VCID: 458A5DD5CC4CC96EF9-8010

No fault code found.

End-------------------------(Elapsed Time: 02:57)--------------------------

The A/C has stopped producing cool air quite recently however the red a/c light on the switch panel behaves as normal,
lighting when a/c is on and extinguishing when it is off, so I'm thinking the problem is not the low pressure sensor in front of the radiator.
Nor are there any related fault codes on the scan.

I have looked at the output test on module 08 Auto HVac and find that the current reading with engine running fluctuates between about 0.700 and zero, which I believe is not what it should do.
The absolute pressure shown before starting the engine is about 6.0 bar but it only climbs a very little with engine running- to about 7.4ish and is seen to rise and fall with the current-i.e. falls when current drops to zero and rises when current returns to about 0.700.

Are there other tests I can do with vcds?

I looked for a security code in this module but none popped up in a bubble, so I assume that I cannot make an adaptation map to post here.
Any suggestions will be appreciated.
 
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   #2  

Uwe

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Show us what you have in MVB 001, 002, and 003 of the Climatronic -- with the engine running and the A/C switched on please.

-Uwe-
 
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Boy1925

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Uwe, Thanks for the swift response.
Here is the log of those MVs
[Sunday,15,October,2017,11:13:13:60719
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 17.8.0.1 (x64)
Data version: 20170721 DS276.2
www.Ross-Tech.com


VIN: License Plate: YR61ETE
Mileage: Repair Order: 15102017



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Address 08: Auto HVAC (8T2 820 043 AF)

11:12:46 Group 001
0.600 A A/C Regulating Valve (N280)
0.600 A A/C Regulating Valve (N280)

7.0 bar Refrigerant Pressure (G395)

11:12:46 Group 002: Compressor Shut-Off Conditions
0.0 Current Shut-Off Condition
6.0 Last Shut-Off Condition
5.0 Last but One Shut-Off Condition
0.0 Last but Two Shut-Off Condition

11:12:46 Group 003: Compressor Load Reduction
0.0 Current Reduct. Request
0.0 Compr. Shut-Off Request
8.0 Load Reduction Request Count]
I hope these are what you need and tell you something useful.
 
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Uwe

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11:12:46 Group 001
0.600 A A/C Regulating Valve (N280)
0.600 A A/C Regulating Valve (N280)
So the current to the compressor regulating valve is good.

11:12:46 Group 002: Compressor Shut-Off Conditions
0.0 Current Shut-Off Condition
6.0 Last Shut-Off Condition
5.0 Last but One Shut-Off Condition
0.0 Last but Two Shut-Off Condition
Last shut-off request was due to the ECON button, and the one prior to that was due to RPM too low (or the engine being off).

11:12:46 Group 003: Compressor Load Reduction
0.0 Current Reduct. Request
0.0 Compr. Shut-Off Request
8.0 Load Reduction Request Count]
There is no current load reduction request and no current shut-off request.

My guess: Your compressor is bad.

-Uwe-
 
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Boy1925

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Uwe, Many thanks for this which is very helpful, if disappointing news! I shall try to source a refurbished one.
 
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Uwe

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Uwe, Many thanks for this which is very helpful, if disappointing news! I shall try to source a refurbished one.
Remember, I said it was a "guess". :)

-Uwe-
 
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Boy1925

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Understood.
 
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Boy1925

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I took the car in to my A/C workshop today and they extracted only a small amount of gas and then recharged it and added oil and dye in case there is a leak. for now, it works, but they want to look after a month or so to check for any leak.
With any luck, I may have escaped without the need to replace the compressor.
 
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Larry Manton

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I took the car in to my A/C workshop today and they extracted only a small amount of gas and then recharged it and added oil and dye in case there is a leak. for now, it works, but they want to look after a month or so to check for any leak.
With any luck, I may have escaped without the need to replace the compressor.

Boy,

for giggles clean under the high and low side shraders, then watch it over a few weeks and see if any residue shows up indicating one of them is leaking off slowly. Nobody likes leaks but not uncommon to have a tiny leak in a unit that bleeds off over time thus making the system inoperative. Would be curious if this has ever been recharged since new in 2011, and might ask how much it was down from the shop if they recorded it when they pulled it down. Only have to be off a few ounces for a system to default.
 
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Boy1925

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Larry, I shall do that. I suspect that there has been a very slow loss of pressure over time.
The system has not been re-pressurised since I bought it in late 2014.
 
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Larry Manton

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Boy, one caviate when a system is sucked down and tested for hold is,--- if you think of it, the shrader which you are testing through is now open, meaning you are testing the system beyond the shrader, and that system might be tight.

When post is removed from shrader that shrader closes on a rubber O-ring ( usually) and that part of the system was not tested. So this many times is where the leak is. Also depending on the leak if you think of it, it might hold under vacuum, I.E. meaning any comprimised area might actually seal tighter when pulled in, but might actually leak when pushed out under pressure, and AC is tested under pull not push, but lives under push @ pressures in the 300psi range.

Have got hit with this on intercoolers as would only leak under pressure and heat, but would pass tests with pressure and cold.

This is why I said keep an eye on the shraeder, and if leak is small enough the problem might not visit you for a couple years, or not at all.

Larimore.
 
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JerseyNoob

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Even though you have no codes being thrown, your fans are working properly?
 
   #13  

Boy1925

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The invoice for diagnosing and recharging noted that they pulled out only 150g of gas and put in 450g of gas, oil and dye.
All is working fine now, but I shall keep an eye on the Schrader valves.
Fans certainly seem to be OK.
 
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