2006 jetta tdi no power

   #1  

Boot

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hello all. my names joe. first time here. i just got my vcds a few weeks. I have my own shop but never got into computer issues like this. Usually work on diesel trucks and equipment, boats , American v8 power etc.
Brief history.. The wifes car 06 jetta tdi BRM engine. Lost power.(it comes and goes intermittently) basic scanner told me temp sensor. Then boost sensor, then n75 valve, then low voltage to turbo position sensor. decided to do egr delete as its been leaking exhaust on the lower valve. discussed my problems with a dealer for the Malone tuning. He said check the cam. Yes it was bad so I replaced it. Drove it to him to do egr tune and tune out the turbo position sensor problem. He put several tunes in it and still no power. It feels like the turbo isn't working. but once in a while it will come back for a few seconds. I have checked the turbo. there is no visual ware or play. actuator works smooth with vacuum pump. no vacuum leaks, fuses are good , battery is good fuel pump in tank is good.shudder valve is good also.

When I first went to Malone dealer, I had egr codes on the vcds and Turbocharger Boost Control Position Sensor Circuit P2564 - 000 - Signal too Low. That's it. Now after returning from him I have TONS of faults for communication errors and sporadic communication.... He said to check ECM for corrosion in the plugs. Nothing noticeable but cleaned them anyway. Still the same. Here is latest scan. Can anyone help as to why the power is so sporadic. Mostly not there...

Code:
Monday,12,March,2018,15:29:36:22519
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 18.1.0.2 (x64)  HEX-V2 CB: 0.4411.4
Data version: 20180122 DS285.1
www.Ross-Tech.com


VIN: 3VWST71K06M029820   License Plate: 


Chassis Type: 1K (1K0)
Scan: 01 03 08 09 0F 15 16 17 19 25 42 44 46 52 56 62 65 72 7D

VIN: 3VWST71K06M029820   Mileage: 264900km-164601miles

00-Steering Angle Sensor -- Status: OK 0000
01-Engine -- Status: Sporadic communication error 1000
03-ABS Brakes -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
0F-Digital Radio -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: Malfunction 0010
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: Malfunction 0010
44-Steering Assist -- Status: Malfunction 0010
46-Central Conv. -- Status: Malfunction 0010
52-Door Elect, Pass. -- Status: Malfunction 0010
56-Radio -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
7D-Aux. Heat -- Status: Malfunction 0010
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 038-906-016-BEW.lbl
   Part No SW: 03G 906 016 AB    HW: 028 101 223 8
   Component: R4 1,9L EDC G000SG  7550  
   Revision: --H02---    Serial number: VWZ7Z0F4474234
   Coding: 0050071
   Shop #: WSC 66565 257 00032
   VCID: 639352942750C76F157-8036

No fault code found.
Readiness: 0 0 0 0 X 

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-F.lbl
   Part No SW: 1K0 907 379 AC    HW: 1K0 907 379 AC
   Component: ESP FRONT MK60      0101  
   Revision: 00H11001    
   Coding: 0021122
   Shop #: WSC 00066 000 00000
   VCID: 73B322D497B057EF657-8026

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-820-047.lbl
   Part No: 1K0 820 047 FQ
   Component: Climatic PQ35   120 0606  
   Shop #: WSC 00000 000 00000
   VCID: 78A915F88ED634B7505-802C

2 Faults Found:
00532 - Supply Voltage B+ 
            001 - Upper Limit Exceeded
01314 - Engine Control Module 
            004 - No Signal/Communication - Intermittent

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 3C0-937-049-23-M.lbl
   Part No SW: 3C0 937 049 P    HW: 3C0 937 049 P
   Component: Bordnetz-SG     H46 1501  
   Revision: 00H46000    Serial number: 00000000416513
   Coding: 14018E234004150007140000001400000008730B5C0000
   Shop #: WSC 00066 000 00000
   VCID: 3635DBC0C44202C7829-8062

   Subsystem 1 - Part No: 1K1 955 119 E  Labels: 1KX-955-119.CLB
   Component: Wischer 150806 020  0501  
   Coding: 00038805
   Shop #: WSC 00066  

3 Faults Found:
00532 - Supply Voltage B+ 
            001 - Upper Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 2
                    Fault Frequency: 2
                    Reset counter: 158
                    Mileage: 264315 km
                    Time Indication: 0

             Freeze Frame:
                        OFF
                    Voltage: 15.55 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

01314 - Engine Control Module 
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 10
                    Reset counter: 151
                    Mileage: 264464 km
                    Time Indication: 0

             Freeze Frame:
                        ON
                    Voltage: 13.30 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF

00447 - Function Limitation due to Over-Voltage 
            001 - Upper Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 140
                    Mileage: 264315 km
                    Time Indication: 0

             Freeze Frame:
                        OFF
                    Voltage: 15.45 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 0F: Digital Radio        Labels: 8E0-035-593-SIR.lbl
   Part No SW: 8E0 035 593 D    HW: 8E0 035 593 D
   Component: SDAR SIRIUS     H03 0060  
   Revision: 00000000    Serial number: AUZ4Z7F6019164
   Shop #: WSC 00000 000 00000
   VCID: 2A0DFFB000FA5627161-807E

2 Faults Found:
00532 - Supply Voltage B+ 
            001 - Upper Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 7
                    Fault Frequency: 1
                    Reset counter: 158
                    Mileage: 264905 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 01:38:17

             Freeze Frame:
                    Voltage: 15.60 V

02635 - Tuner Not Enabled/Activated 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 7
                    Fault Frequency: 1
                    Reset counter: 117
                    Mileage: 264905 km
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1K0-909-605.lbl
   Part No SW: 1K0 909 605 AB    HW: 1K0 909 605 AB
   Component: 6A AIRBAG VW8R  034 8000  
   Revision: 05034000    Serial number: 003B6D056G8P  
   Coding: 0013889
   Shop #: WSC 00066 000 00000
   VCID: 6C8139A8CA8E8817A4D-8038

   Subsystem 1 - Part No: 1K0 959 339 F
   Component: BF-Gewichtsens. 007 0005

   Subsystem 2 - Serial number: 6332MSME1139687CI

   Subsystem 3 - Serial number: 6342MSME10066F000

   Subsystem 4 - Serial number: 6351HSME0A201B685

   Subsystem 5 - Serial number: 6361HSME0A1B400E8

   Subsystem 6 - Serial number: 63727SME093258760

   Subsystem 7 - Serial number: 63827SME0A175870%

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 AR    HW: 1K0 953 549 AR
   Component: J0527           035 0070  
   Coding: 0000021
   Shop #: WSC 00066 000 00000
   VCID: 025D7710D80A6E677E1-8056

2 Faults Found:
00447 - Function Limitation due to Over-Voltage 
            001 - Upper Limit Exceeded - Intermittent
00532 - Supply Voltage B+ 
            001 - Upper Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No SW: 1K0 920 953 J    HW: 1K0 920 953 J
   Component: KOMBIINSTRUMENT 3HL 1610  
   Revision: V0003000    Serial number: VWZ7Z0F4474234
   Coding: 0023203
   Shop #: WSC 00066 000 00000
   VCID: 323DE7D0282A1EE7AE1-8066

1 Fault Found:
01314 - Engine Control Module 
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 11
                    Reset counter: 151
                    Mileage: 264464 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 01:47:06


-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 1K0-907-530-V2.clb
   Part No SW: 1K0 907 530 H    HW: 1K0 907 951 
   Component: J533__Gateway   H12 0150  
   Revision:   H12       Serial number: 31001066260464
   Coding: 3DBF0B6007001002
   Shop #: WSC 00066 000 00000
   VCID: 2C01F9A80A0E4817E4D-8078

2 Faults Found:
01314 - Engine Control Module 
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 8
                    Reset counter: 151
                    Mileage: 264464 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 01:47:07

00532 - Supply Voltage B+ 
            001 - Upper Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 158
                    Mileage: 264905 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 01:38:15


-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 1K0 920 953 J    HW: 1K0 920 953 J
   Component: IMMO            3HL 1610  
   Revision: V0003000    Serial number: VWZ7Z0F4474234
   Shop #: WSC 00000 000 00000
   VCID: 323DE7D0282A1EE7AE1-8066

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MIN3.clb
   Part No SW: 1K0 959 701 P    HW: 1K0 959 793 L
   Component: J386  TUER-SG FT    1125  
   Revision: 12006001    Serial number: 00000500268728
   Coding: 0001205
   Shop #: WSC 00066 000 00000
   VCID: 3B23CAF4FF60DFAF7D7-806E

3 Faults Found:
01811 - Supply Voltage for Door Controller; Drivers Side (J386) 
            001 - Upper Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 158
                    Mileage: 264905 km
                    Time Indication: 0

00932 - Electric Window Motor; Drivers Side (V147) 
            005 - No or Incorrect Basic Setting / Adaptation
             Freeze Frame:
                    Fault Status: 01100101
                    Fault Priority: 3
                    Fault Frequency: 2
                    Reset counter: 118
                    Mileage: 264315 km
                    Time Indication: 0

00914 - Window Regulator Switch; Rear Left; Driver (E53) 
            008 - Implausible Signal
             Freeze Frame:
                    Fault Status: 01101000
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 118
                    Mileage: 264315 km
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-144-G2V3.clb
   Part No: 1K1 909 144 L
   Component: EPS_ZFLS Kl.069 H07 1806  
   Shop #: WSC 00066 000 00000
   VCID: 3431E1C8D23E10D7BCD-8060

1 Fault Found:
01314 - Engine Control Module 
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Mileage: 264460 km
                    Temperature: 22.0°C
                    Voltage: 13.30 V
                    Voltage: 13.10 V


-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 1K0-959-433-MAX.clb
   Part No SW: 1K0 959 433 CD    HW: 1K0 959 433 CD
   Component:    KSG PQ35 RDK 051 0215  
   Revision: 00051000    Serial number: 00000000000000
   Coding: 13900F880186281B0904058FB0880F0488DCA0
   Shop #: WSC 00066 000 00000
   VCID: 74B121C892BE50D77CD-8020

   Subsystem 1 - Component:   Sounder n.mounted     

   Subsystem 2 - Component:       NGS n.mounted     

   Subsystem 3 - Component:      IRUE n.mounted     

1 Fault Found:
00532 - Supply Voltage B+ 
            001 - Upper Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 158
                    Mileage: 264905 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 01:38:14


-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MIN3.clb
   Part No SW: 1K0 959 702 P    HW: 1K0 959 792 L
   Component: J387  TUER-SG BT    1125  
   Revision: 12006001    Serial number: 00000184168724
   Coding: 0001204
   Shop #: WSC 00066 000 00000
   VCID: 3C21C9E8FA6ED89774D-8068

2 Faults Found:
01812 - Supply Voltage for Door Controller; Pass. Side (J387) 
            001 - Upper Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 158
                    Mileage: 264905 km
                    Time Indication: 0

00933 - Electric Window Motor; Passenger Side (V148) 
            005 - No or Incorrect Basic Setting / Adaptation
             Freeze Frame:
                    Fault Status: 01100101
                    Fault Priority: 3
                    Fault Frequency: 2
                    Reset counter: 118
                    Mileage: 264315 km
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 56: Radio        Labels: 1K0-035-1xx-56.lbl
   Part No SW: 1K0 035 180 G    HW: 1K0 035 180 G
   Component: Radio ZSW       017 0019  
   Revision: 00017000    Serial number: VWZ5Z7F6042613
   Coding: 0040401
   Shop #: WSC 00066 000 00000
   VCID: 2411118862DE80572CD-8070

No fault code found.

-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels:. 1K0-959-703-GEN3.clb
   Part No SW: 1K0 959 703 Q    HW: 1K0 959 795 J
   Component: J388   TUER-SG HL   1115  
   Revision: 12005001    Serial number: 00000000371525
   Coding: 0001168
   Shop #: WSC 00066 000 00000
   VCID: 3E25C3E0EC72CA875A9-806A

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure        Labels: 3C0-959-433-65.lbl
   Part No SW: 1K0 959 433 CD    HW: 1K0 959 433 CD
   Component:    RDK              0420  
   Revision: 00051000    Serial number: 00000000000000
   Coding: 0100101
   Shop #: WSC 00066 000 00000
   VCID: 74B121C892BE50D77CD-8020

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels:. 1K0-959-704-GEN3.clb
   Part No SW: 1K0 959 704 Q    HW: 1K0 959 794 J
   Component: J389   TUER-SG HR   1115  
   Revision: 12004001    Serial number: 00000000239761
   Coding: 0001168
   Shop #: WSC 00066 000 00000
   VCID: 3FDBBEE4EB78C38F51F-806A

No fault code found.

-------------------------------------------------------------------------------
Address 7D: Aux. Heat        Labels: 1K0-963-235.lbl
   Part No SW: 1K0 963 235 E    HW: 1K0 963 235 E
   Component: PTC-Element         0404  
   Revision: 00800000    Serial number:               
   Shop #: WSC 00000 000 00000
   VCID: 2D07F4AC3114411FF33-8078

1 Fault Found:
00361 - Heater Element for Auxiliary Heater (Z35) 
            014 - Defective

End----------(Elapsed Time: 01:27, VBatt start/end: 12.6V/12.5V)-----------
 
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   #2  

Boot

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This may be misleading too. I had the battery charger on during this test. I can post several other previous scans if it would help. Thanks.
 
   #3  

Jack@European_Parts

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Hello OP and welcome to the VCDS forum.
But car back to stock and remove the FOD, then post an actual auto-scan without deletes, follow stack and RTFB to correct conditions properly.

JPPSG

http://forums.ross-tech.com/showthr...essional-Problem-Solver-Guide-quot-JPPSG-quot

Although I have never been onboard with the EGR device & as an ass to mouth theory, I still don't delete it!
I just don't see the health benefits of either!
 
   #4  

Uwe

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Looks to me like the ECU is occasionally dropping off-line. Possible power problem to the ECU?

-Uwe-
 
   #5  

Jack@European_Parts

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Looks to me like the ECU is occasionally dropping off-line. Possible power problem to the ECU?

-Uwe-

That might be during flash sessions encountered .......... :D

With FOD code written it will hide the deviation codes for boost and make it much harder for you to diagnose.

You should log boost and see what request is verse actual after a DTC reset.

Voltage: 15.55 V

Are those voltages from a battery charger or your actual charging system because if they are from alternator that will block things.
 
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   #6  

Boot

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That might be during flash sessions encountered .......... :D

With FOD code written it will hide the deviation codes for boost and make it much harder for you to diagnose.

You should log boost and see what request is verse actual after a DTC reset.



Are those voltages from a battery charger or your actual charging system because if they are from alternator that will block things.

The boost I checked. actual was just a bit higher then requested. The voltage was on the charger, not running. I can post scans prior to egr tuning if it helps. Thanks.
 
   #7  

Jack@European_Parts

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The boost I checked. actual was just a bit higher then requested. The voltage was on the charger, not running. I can post scans prior to egr tuning if it helps. Thanks.

That is a positive deviation than & which indicates either a plugged intake with carbon or a turbo charger WG setting which is mechanically incorrect or N75 valve which isn't doing its job to regulate the WG proper.
 
   #8  

Boot

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heres a scan prior to tuning:

Code:
Tuesday,13,February,2018,00:09:59:22519
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 18.1.0.2 (x64)  HEX-V2 CB: 0.4411.4
Data version: 20180122 DS285.1
www.Ross-Tech.com


VIN: 3VWST71K06M029820   License Plate: 


Chassis Type: 1K (1K0)
Scan: 01 03 08 09 0F 15 16 17 19 25 42 44 46 52 56 62 65 72 7D

VIN: 3VWST71K06M029820   Mileage: 264310km-164234miles

00-Steering Angle Sensor -- Status: OK 0000
01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
0F-Digital Radio -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: Malfunction 0010
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: Malfunction 0010
56-Radio -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
7D-Aux. Heat -- Status: Malfunction 0010
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 038-906-016-BEW.lbl
   Part No SW: 03G 906 016 AB    HW: 028 101 223 8
   Component: R4 1,9L EDC G000SG  7550  
   Revision: --H02---    Serial number: VWZ7Z0F4474234
   Coding: 0050071
   Shop #: WSC 00066 000 00000
   VCID: 639352942750C76F157-8036

2 Faults Found:
001031 - EGR Sensor 2 
               P0407 - 000 - Signal too Low
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 264318 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 20:17:23

             Freeze Frame:
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Lambda: -25.0 %
                    Mass Air / Rev.: 1000.0 mg/str
                    Mass Air / Rev.: 0.0 mg/str
                    Bin. Bits: 00000000

009572 - Turbocharger Boost Control Position Sensor Circuit 
               P2564 - 000 - Signal too Low
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 264318 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 20:17:23

             Freeze Frame:
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Lambda: -3.7 %
                    Absolute Pres.: 1213.8 mbar
                    Absolute Pres.: 1020.0 mbar
                    Duty Cycle: 101.6 %

Readiness: 0 0 0 0 1 

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-F.lbl
   Part No SW: 1K0 907 379 AC    HW: 1K0 907 379 AC
   Component: ESP FRONT MK60      0101  
   Revision: 00H11001    
   Coding: 0021122
   Shop #: WSC 00066 000 00000
   VCID: 73B322D497B057EF657-8026

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-820-047.lbl
   Part No: 1K0 820 047 FQ
   Component: Climatic PQ35   120 0606  
   Shop #: WSC 00000 000 00000
   VCID: 78A915F88ED634B7505-802C

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 3C0-937-049-23-M.lbl
   Part No SW: 3C0 937 049 P    HW: 3C0 937 049 P
   Component: Bordnetz-SG     H46 1501  
   Revision: 00H46000    Serial number: 00000000416513
   Coding: 14018E234004150007140000001400000008730B5C0000
   Shop #: WSC 00066 000 00000
   VCID: 3635DBC0C44202C7829-8062

   Subsystem 1 - Part No: 1K1 955 119 E  Labels: 1KX-955-119.CLB
   Component: Wischer 150806 020  0501  
   Coding: 00038805
   Shop #: WSC 00066  

2 Faults Found:
00532 - Supply Voltage B+ 
            001 - Upper Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 140
                    Mileage: 264315 km
                    Time Indication: 0

             Freeze Frame:
                        OFF
                    Voltage: 15.55 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF

00447 - Function Limitation due to Over-Voltage 
            001 - Upper Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 140
                    Mileage: 264315 km
                    Time Indication: 0

             Freeze Frame:
                        OFF
                    Voltage: 15.45 V
                        OFF
                        ON
                        OFF
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 0F: Digital Radio        Labels: 8E0-035-593-SIR.lbl
   Part No SW: 8E0 035 593 D    HW: 8E0 035 593 D
   Component: SDAR SIRIUS     H03 0060  
   Revision: 00000000    Serial number: AUZ4Z7F6019164
   Shop #: WSC 00000 000 00000
   VCID: 2A0DFFB000FA5627161-807E

2 Faults Found:
00532 - Supply Voltage B+ 
            001 - Upper Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 7
                    Fault Frequency: 1
                    Reset counter: 140
                    Mileage: 264315 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:56:43

             Freeze Frame:
                    Voltage: 15.60 V

02635 - Tuner Not Enabled/Activated 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 7
                    Fault Frequency: 1
                    Reset counter: 100
                    Mileage: 0 km
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1K0-909-605.lbl
   Part No SW: 1K0 909 605 AB    HW: 1K0 909 605 AB
   Component: 6A AIRBAG VW8R  034 8000  
   Revision: 05034000    Serial number: 003B6D056G8P  
   Coding: 0013889
   Shop #: WSC 00066 000 00000
   VCID: 6C8139A8CA8E8817A4D-8038

   Subsystem 1 - Part No: 1K0 959 339 F
   Component: BF-Gewichtsens. 007 0005

   Subsystem 2 - Serial number: 6332MSME1139687CI

   Subsystem 3 - Serial number: 6342MSME10066F000

   Subsystem 4 - Serial number: 6351HSME0A201B685

   Subsystem 5 - Serial number: 6361HSME0A1B400E8

   Subsystem 6 - Serial number: 63727SME093258760

   Subsystem 7 - Serial number: 63827SME0A175870%

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 AR    HW: 1K0 953 549 AR
   Component: J0527           035 0070  
   Coding: 0000021
   Shop #: WSC 00066 000 00000
   VCID: 025D7710D80A6E677E1-8056

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No SW: 1K0 920 953 J    HW: 1K0 920 953 J
   Component: KOMBIINSTRUMENT 3HL 1610  
   Revision: V0003000    Serial number: VWZ7Z0F4474234
   Coding: 0023203
   Shop #: WSC 00066 000 00000
   VCID: 323DE7D0282A1EE7AE1-8066

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 1K0-907-530-V2.clb
   Part No SW: 1K0 907 530 H    HW: 1K0 907 951 
   Component: J533__Gateway   H12 0150  
   Revision:   H12       Serial number: 31001066260464
   Coding: 3DBF0B6007001002
   Shop #: WSC 00066 000 00000
   VCID: 2C01F9A80A0E4817E4D-8078

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 1K0 920 953 J    HW: 1K0 920 953 J
   Component: IMMO            3HL 1610  
   Revision: V0003000    Serial number: VWZ7Z0F4474234
   Shop #: WSC 00000 000 00000
   VCID: 323DE7D0282A1EE7AE1-8066

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MIN3.clb
   Part No SW: 1K0 959 701 P    HW: 1K0 959 793 L
   Component: J386  TUER-SG FT    1125  
   Revision: 12006001    Serial number: 00000500268728
   Coding: 0001205
   Shop #: WSC 00066 000 00000
   VCID: 3B23CAF4FF60DFAF7D7-806E

2 Faults Found:
00932 - Electric Window Motor; Drivers Side (V147) 
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent
             Freeze Frame:
                    Fault Status: 00100101
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 141
                    Mileage: 264315 km
                    Time Indication: 0

00914 - Window Regulator Switch; Rear Left; Driver (E53) 
            008 - Implausible Signal
             Freeze Frame:
                    Fault Status: 01101000
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 101
                    Mileage: 264315 km
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-144-G2V3.clb
   Part No: 1K1 909 144 L
   Component: EPS_ZFLS Kl.069 H07 1806  
   Shop #: WSC 00066 000 00000
   VCID: 3431E1C8D23E10D7BCD-8060

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 1K0-959-433-MAX.clb
   Part No SW: 1K0 959 433 CD    HW: 1K0 959 433 CD
   Component:    KSG PQ35 RDK 051 0215  
   Revision: 00051000    Serial number: 00000000000000
   Coding: 13900F880186281B0904058FB0880F0488DCA0
   Shop #: WSC 00066 000 00000
   VCID: 74B121C892BE50D77CD-8020

   Subsystem 1 - Component:   Sounder n.mounted     

   Subsystem 2 - Component:       NGS n.mounted     

   Subsystem 3 - Component:      IRUE n.mounted     

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MIN3.clb
   Part No SW: 1K0 959 702 P    HW: 1K0 959 792 L
   Component: J387  TUER-SG BT    1125  
   Revision: 12006001    Serial number: 00000184168724
   Coding: 0001204
   Shop #: WSC 00066 000 00000
   VCID: 3C21C9E8FA6ED89774D-8068

1 Fault Found:
00933 - Electric Window Motor; Passenger Side (V148) 
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent
             Freeze Frame:
                    Fault Status: 00100101
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 141
                    Mileage: 264315 km
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 56: Radio        Labels: 1K0-035-1xx-56.lbl
   Part No SW: 1K0 035 180 G    HW: 1K0 035 180 G
   Component: Radio ZSW       017 0019  
   Revision: 00017000    Serial number: VWZ5Z7F6042613
   Coding: 0040401
   Shop #: WSC 00066 000 00000
   VCID: 2411118862DE80572CD-8070

No fault code found.

-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels:. 1K0-959-703-GEN3.clb
   Part No SW: 1K0 959 703 Q    HW: 1K0 959 795 J
   Component: J388   TUER-SG HL   1115  
   Revision: 12005001    Serial number: 00000000371525
   Coding: 0001168
   Shop #: WSC 00066 000 00000
   VCID: 3E25C3E0EC72CA875A9-806A

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure        Labels: 3C0-959-433-65.lbl
   Part No SW: 1K0 959 433 CD    HW: 1K0 959 433 CD
   Component:    RDK              0420  
   Revision: 00051000    Serial number: 00000000000000
   Coding: 0100101
   Shop #: WSC 00066 000 00000
   VCID: 74B121C892BE50D77CD-8020

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels:. 1K0-959-704-GEN3.clb
   Part No SW: 1K0 959 704 Q    HW: 1K0 959 794 J
   Component: J389   TUER-SG HR   1115  
   Revision: 12004001    Serial number: 00000000239761
   Coding: 0001168
   Shop #: WSC 00066 000 00000
   VCID: 3FDBBEE4EB78C38F51F-806A

No fault code found.

-------------------------------------------------------------------------------
Address 7D: Aux. Heat        Labels: 1K0-963-235.lbl
   Part No SW: 1K0 963 235 E    HW: 1K0 963 235 E
   Component: PTC-Element         0404  
   Revision: 00800000    Serial number:               
   Shop #: WSC 00000 000 00000
   VCID: 2D07F4AC3114411FF33-8078

1 Fault Found:
00361 - Heater Element for Auxiliary Heater (Z35) 
            014 - Defective

End----------(Elapsed Time: 01:25, VBatt start/end: 12.0V/12.1V)-----------
 
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   #9  

Boot

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That is a positive deviation than & which indicates either a plugged intake with carbon or a turbo charger WG setting which is mechanically incorrect or N75 valve which isn't doing its job to regulate the WG proper.

n75 replaced. Took shudder valve off. intake looks clean. or am I missing something there. I did start to reset the stop screw under the actuator arm but didn't get to finish.
 
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Boot

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Like I said, the power comes and goes. WHen it comes back it realy takes off, then falls on its face... The day I drove 2 hours to tune it, it had power most of the way there. That day his computer broke and I had to drive back with out the tune and happened to have no power.... Had to return a few days later to get the tuning. But the power has been mostly not there. since coming back the first day.
 
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Jack@European_Parts

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   #12  

Boot

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Those are WD related electrical faults from ECU to N75 or a bad N75 or ECU.

Since you did timing when cam was swapped are you sure is it correct and you are aligned for all base settings and taper or key-way offsets on hub to cam belt sprocket?
What about cam ramps lash for injectors?

JPPSG.............. Amendment!
http://forums.ross-tech.com/showthr...uot-JPPSG-quot&p=123510&viewfull=1#post123510


Good moring jack. Remember Im a newbie to the vcds and its term. Going from memory (not at the shop yet) but I think the cam timing is "torsion value" ? Its 0.0 which I believe is right.
Not sure what you mean by taper and keyway offset but the gear is back on the way it came off unless I overlooked something. Can you elaborate ?

Thanks,joe
 
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Uwe

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heres a scan prior to tuning:

Code:
Address 01: Engine        Labels: 038-906-016-BEW.lbl
   Part No SW: 03G 906 016 AB    HW: 028 101 223 8
   Component: R4 1,9L EDC G000SG  7550  
   Revision: --H02---    Serial number: VWZ7Z0F4474234
   Coding: 0050071
   Shop #: WSC 00066 000 00000
   VCID: 639352942750C76F157-8036

2 Faults Found:
001031 - EGR Sensor 2 
               P0407 - 000 - Signal too Low
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 264318 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 20:17:23

             Freeze Frame:
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Lambda: -25.0 %
                    Mass Air / Rev.: 1000.0 mg/str
                    Mass Air / Rev.: 0.0 mg/str
                    Bin. Bits: 00000000

009572 - Turbocharger Boost Control Position Sensor Circuit 
               P2564 - 000 - Signal too Low
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 264318 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 20:17:23

             Freeze Frame:
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Lambda: -3.7 %
                    Absolute Pres.: 1213.8 mbar
                    Absolute Pres.: 1020.0 mbar
                    Duty Cycle: 101.6 %

Readiness: 0 0 0 0 1
So you tuned a car with pre-existing faults and now you're wondering why it doesn't run right after being tuned?

-Uwe-
 
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Jack@European_Parts

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Hello Joe,

Yes Torsion value but can still be out, while in, are you looking at corrected values or basic settings? 08 vs 04!
That is why I ref taper fit pulleys and virtual key-ways then injector cam ramp timing lash.

To me it sounds like you have an over boost condition or a plugged intake not allowing air made by turbo charger popping the MAP sensor to read higher than expected hence limp mode.

It is time you ref RTFB please on how hub is fit on cam and then timing gear on hub.

0x01-08-011 Log Boost...........

http://forums.ross-tech.com/showthread.php?3147-What-is-Jack-talking-about-0x01-08-000

UN-PIMP the FOD!

 
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Boot

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So you tuned a car with pre-existing faults and now you're wondering why it doesn't run right after being tuned?

-Uwe-

The egr system was in bad shape so I did a delete on it. then had to have it tuned out.
 
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Boot

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As the money issue of a new cooler and valve.
 
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Uwe

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The egr system was in bad shape so I did a delete on it. then had to have it tuned out.
So you're telling us you know this car is no longer legal to use on public roads? ;)

And what about the "Turbocharger Boost Control Position Sensor Circuit" fault? One of the problems with certain "tuner" software is that it plays hide-the-sausage games with fault conditions that would set DTCs in the stock software. This can make it much harder to diagnose and fix problems.

-Uwe-
 
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Boot

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Hello Joe,


To me it sounds like you have an over boost condition or a plugged intake not allowing air made by turbo charger popping the MAP sensor to read higher than expected hence limp mode.

If I clear codes and rescan, the codes are back without starting or driving the car....
Also the power is not there right off the bat. I would think power would start to build(boost) then fall off when MAP see's too much.
I am on my way to the shop to watch boost.

Am I missing something? when I looked at the graph comparing actual boost and requested, it shows the 2 but there is no reference on the graph for the actual value. I see the actual is slightly more but I don't know if its 1psi or 20...

Joe
 
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Jack@European_Parts

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The egr system was in bad shape so I did a delete on it. then had to have it tuned out.

WTF see Uwe this is what I mean?

So you're telling us you know this car is no longer legal to use on public roads?
bluewinky.jpg


And what about the "Turbocharger Boost Control Position Sensor Circuit" fault? One of the problems with certain "tuner" software is that it plays hide-the-sausage games with fault conditions that would set DTCs in the stock software. This can make it much harder to diagnose and fix problems.

-Uwe-

That's too funny......... Sausage fest! :rolleyes:


Joe

A tune is not a tune if it isn't CARB/EPA certified, it is a defeat device!

You mean to tell me you can pay for a defeat vs this?

BULLSHIT!

NEW 150-400

https://www.ebay.com/itm/New-EGR-CO...561303?hash=item4668b76997:g:xFsAAOSwsDxZ4ENY

https://www.ebay.com/itm/New-Oem-VW...322792&hash=item2384bf2a93:g:MqEAAOxyZzlTc-Mq

https://www.ebay.com/itm/A5-VW-VOLK...322792&hash=item25ca7bb3a9:g:9isAAOSwubRXNhHx

USED 100
https://www.ebay.com/itm/Volkswagen...349237?hash=item362d5db275:g:xDwAAOSwk75anvFI
To me it sounds like you have an over boost condition or a plugged intake not allowing air made by turbo charger popping the MAP sensor to read higher than expected hence limp mode.

If I clear codes and rescan, the codes are back without starting or driving the car....
Also the power is not there right off the bat. I would think power would start to build(boost) then fall off when MAP see's too much.
I am on my way to the shop to watch boost.

Am I missing something? when I looked at the graph comparing actual boost and requested, it shows the 2 but there is no reference on the graph for the actual value. I see the actual is slightly more but I don't know if its 1psi or 20...

Joe
Which is why I said check timing and lash.........just have a look at the last BRM fiasco related to timing in forum.
 
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Boot

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So you're telling us you know this car is no longer legal to use on public roads? ;)

And what about the "Turbocharger Boost Control Position Sensor Circuit" fault? One of the problems with certain "tuner" software is that it plays hide-the-sausage games with fault conditions that would set DTCs in the stock software. This can make it much harder to diagnose and fix problems.

-Uwe-

Hi Uwe, I'm learning here... Have mercy on me, if not pitty... LOL. My first instinct due to lack of funds was delete. However, before hand, the code shows signal too low. It seams there should be 5volts to the sensor. first I found 2.8 volts.... traced back to ecu and found no problem. when I checked at sensor AGAIN it was 4.8v. the tuner guy "told me" they are problematic but can be tuned out. I assumed that made sense since he does this....:(
WHats your experience with this low signal?

Thanks,Joe
 
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