Vw Caddy -08 new engine

   #1  

V3lmu

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Hi! :)

Volkswagen Caddy MY08 it has been necessary to change the new engine. From the previous engine connecting rod had come out of the engine block.
The new engine is installed, but the car is not running normally. The car starts, but does not go longer than 2 seconds. In addition, the instrument cluster screen does not show anything.

Code:
Sunday,02,April,2017,19:05:34:57660
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 17.1.3.0 (x64)
Data version: 20170320 DS267.7
www.Ross-Tech.com

Dealer/Shop Name: J.P

VIN: WV2ZZZ2KZ8X147343   License Plate: 
Mileage: 212860km-132265mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 2K (1K0)
Scan: 01 02 03 08 09 15 16 17 18 19 25 42 46 52 56 69

VIN: WV2ZZZ2KZ8X147343   Mileage: 212860km-132265miles

01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
18-Aux. Heat -- Status: Malfunction 0010
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
56-Radio -- Status: OK 0000
69-Trailer -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 03G-906-021-BLS.clb
   Part No SW: 03G 906 021 PF    HW: 03G 906 021 AB
   Component: R4 1,9L EDC G000AG  2388  
   Revision: --H08---    Serial number: VWX7Z0H33NE1IJ
   Coding: 0000078
   Shop #: WSC 73000 205 66168
   VCID: 72D399B56D4E1DD1EF-8026

8 Faults Found:
000275 - Intake Air Temp. Sensor (G42) 
               P0113 - 000 - Signal too High - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Time Indication: 0

             Freeze Frame:
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 11.55 V
                    Temperature: 133.2°C
                    Temperature: 14.4°C
                    Temperature: 15.3°C

000568 - Manifold Pressure / Boost Sensor (G31) 
               P0238 - 000 - Signal too High - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Time Indication: 0

005746 - Coolant Fan Control 1 
               P1672 - 000 - Open or Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 255
                    Time Indication: 0

             Freeze Frame:
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 11.55 V
                    Bin. Bits: 00101011
                    Temperature: 14.4°C
                    Duty Cycle: 9.7 %

005716 - Please check DTC Memory of Instrument Cluster 
               P1654 - 000 -  - Intermittent
             Freeze Frame:
                    Fault Status: 00100000
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 255
                    Time Indication: 0

005697 - Please check DTC Memory of A/C Controller 
               P1641 - 000 - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 212865 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:00:15

             Freeze Frame:
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 11.93 V
                    Bin. Bits: 00101011
                    Temperature: 14.4°C
                    (no units): 16.0

005488 - Engine Start Blocked by Immobilizer 
               P1570 - 000 -  - MIL ON
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 212865 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:00:15

000258 - Mass Air Flow Sensor (G70) 
               P0102 - 000 - Signal too Low - Intermittent
             Freeze Frame:
                    Fault Status: 00110000
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 212865 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:00:12

             Freeze Frame:
                    RPM: 882 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Duty Cycle: 100.6 %
                    Bin. Bits: 00101000
                    Mass Air / Rev.: 450.0 mg/str
                    Mass Air / Rev.: 0.0 mg/str

001384 - Cruise Control Switch (E45) 
               P0568 - 000 - Implausible Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00110000
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 212865 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:00:12

Readiness: 0 2 0 0 0 

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 02E-927-770.clb
   Part No SW: 02E 300 050 K    HW: 02E 927 770 AD
   Component: GSG DSG         082 1401  
   Revision: 04808020    Serial number: 00000910110544
   Coding: 0000020
   Shop #: WSC 04940 001 00001
   VCID: 1A039115D57E859107-804E

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-F.lbl
   Part No SW: 2K3 907 379     HW: 2K3 907 379 
   Component: ESP FRONT MK60      0101  
   Revision: 00H13001    
   Coding: 0021202
   Shop #: WSC 35110 377 00162
   VCID: 73DD9CB1125414D9E4-8026

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-907-044.lbl
   Part No SW: 1K0 907 044 DA    HW: 1K0 907 044 DA
   Component: ClimatronicPQ35 130 1213  
   Revision: 00130023    Serial number: 00000000000000
   Shop #: WSC 00000 000 00000
   VCID: 69E1FED94098DE095E-803C

5 Faults Found:
01087 - Basic Setting Not Performed 
            005 - No or Incorrect Basic Setting / Adaptation
00538 - Reference Voltage 
            002 - Lower Limit Exceeded
00538 - Reference Voltage 
            002 - Lower Limit Exceeded
00819 - High Pressure Sensor (G65) 
            009 - Open or Short to Ground
01592 - Air Quality Sensor (G238) 
            007 - Short to Ground

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels: 3C0-937-049-30-H.lbl
   Part No SW: 3C0 937 049 AJ    HW: 3C0 937 049 AJ
   Component: Bordnetz-SG     H54 2202  
   Revision: 00H54000    Serial number: 01000008309592
   Coding: 0988CF030004100057000000000000000008FF075C000100000000000000
   Shop #: WSC 35110 377 08192
   VCID: 71D196B9684826C916-8024

   Subsystem 1 - Part No: 2K1 955 119 C  Labels: 1KX-955-119.CLB
   Component: Wischer 100408 021  0501  
   Coding: 00038805
   Shop #: WSC 35110  

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 6Q0-909-605-VW52.lbl
   Part No SW: 6Q0 909 605 AJ    HW: 6Q0 909 605 AJ
   Component: 1C AIRBAG VW52  025 2400  
   Revision: 06025000    Serial number: 0037UR003TS+  
   Coding: 0012611
   Shop #: WSC 35110 377 00162
   VCID: 7F3540812E1C40B990-802A

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 BK    HW: 1K0 953 549 BK
   Component: J0527           051 0100  
   Coding: 0011022
   Shop #: WSC 73000 205 66168
   VCID: 7CCFB78D3F0A5BA1B5-8028

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No SW: 1T0 920 854 C    HW: 1T0 920 854 C
   Component: KOMBIINSTRUMENT VDD 1222  
   Revision: V0002000    Serial number: VWX7Z0H33NE1IJ
   Coding: 0016101
   Shop #: WSC 00999 444 64523
   VCID: 345F5FAD57DA53E13D-8060

No fault code found.

-------------------------------------------------------------------------------
Address 18: Aux. Heat        Labels: 1K0-815-071.clb
   Part No: 5K0 963 271 C
   Component: Standheizer     050 2606  
   Revision: 00050000    Serial number: 09021535000000
   Coding: 0001012
   Shop #: WSC 00999 444 64523
   VCID: 2F5550C1BEFC703940-807A

4 Faults Found:
02245 - Connection; RF Remote Control 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 6
                    Fault Frequency: 84
                    Reset counter: 5
                    Mileage: 211886 km
                    Time Indication: 0

00664 - Fuel gauge 
            002 - Lower Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 7
                    Fault Frequency: 4
                    Reset counter: 31
                    Mileage: 212242 km
                    Time Indication: 0

01410 - Heater Over-Temp 
            000 -  - 
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 7
                    Fault Frequency: 4
                    Reset counter: 31
                    Mileage: 212242 km
                    Time Indication: 0

02251 - Heater Unit Locked 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 5
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 1K0-907-530-V3.clb
   Part No SW: 1K0 907 530 L    HW: 1K0 907 951 
   Component: J533  Gateway   H07 0052  
   Revision:   H07 01    Serial number: 090408F1010829
   Coding: AD801F46000A027400
   Shop #: WSC 73008 205 97539
   VCID: 305753BDA3C26FC159-8064

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 1T0 920 854 C    HW: 1T0 920 854 C
   Component: IMMO            VDD 1222  
   Revision: V0002000    Serial number: VWX7Z0H33NE1IJ
   Shop #: WSC 00000 000 00000
   VCID: 345F5FAD57DA53E13D-8060

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels: 1K0-959-701-MIN3.clb
   Part No SW: 1T0 959 701 D    HW: 1T0 959 701 D
   Component: Tuer-SG         006 1205  
   Coding: 0000048
   Shop #: WSC 35110 377 08192
   VCID: 38476B9D4BB2B78111-806C

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 1K0-959-433-MIN.clb
   Part No: 1K0 959 433 CP
   Component:    KSG              0401  
   Coding: 808B04087F2D8405484A036010C0
   Shop #: WSC 35110 377 00162
   VCID: 0037C37D53E23F41E9-8054

   Subsystem 1 - Component:   Sounder n.mounted     

   Subsystem 2 - Component:       NGS n.mounted     

   Subsystem 3 - Component:      IRUE n.mounted     

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MIN3.clb
   Part No SW: 1T0 959 702 D    HW: 1T0 959 702 D
   Component: Tuer-SG         006 1205  
   Coding: 0000048
   Shop #: WSC 35110 377 08192
   VCID: 39416E9970B8AE89EE-806C

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 1K0-035-1xx-56.lbl
   Part No: 1K0 035 186 AD
   Component: Radio GR0       034 0033  
   Revision: 0003404S    Serial number: VWZ2Z2H7303777
   Coding: 0020401
   Shop #: WSC 35110 377 08192
   VCID: 68E7FBDD5B92E70141-803C

No fault code found.

-------------------------------------------------------------------------------
Address 69: Trailer
Cannot be reached

End-------------------------(Elapsed Time: 01:09)--------------------------

Information exchange engine:
- The new engine is the same as the previous broken gone (BLS, 77 kilowatts)
- The new engine is two years later, vw caddy.
- ECU, ignition key (1pcs) and the immobilizer box of the original car.


Is it possible to get to work on the new engine an old engine ECU?
If it's possible, how I get to work on the new enginge an old engine ECU?
Does this require key adjustment?
 
   #2  

Uwe

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ECU does not seem to be happy with immobilizer.

I would start by looking in 25-Immobilzer MVBs for clues.

-Uwe-
 
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NZDubNurd

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The BLS engine likes to go bang... :cry:

In addition, the instrument cluster screen does not show anything.

Do you mean nothing AT ALL, or nothing about the immobilizer???


If the Engine ECU, Key and Instrument Cluster are all original, it shouldn't have an immobilizer fault after changing the engine only... maybe some other faults, if they aren't compatible.

Check all the fuses too - just in case ;)
 
   #4  

V3lmu

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ECU does not seem to be happy with immobilizer.

I would start by looking in 25-Immobilzer MVBs for clues.

-Uwe-

I have checked the 17-Instuments and 25-immobilizer. Neither one found fault codes.
 
   #5  

V3lmu

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Do you mean nothing AT ALL, or nothing about the immobilizer???

We tried that if we take the plus side from the car battery off for 30 sec and we reconnected it back to battery. To the Instruments info display there comes info for 10 sec (clock, and driven kilometers) and then the info display shuts down.
 
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NZDubNurd

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I'm no expert here, but having fiddled wit a LOT of Touran wiring etc - it sounds a bit like the Cluster is getting it's constant live feed, but not it's ignition feed... I don't know if that would let it communicate though???

If it were me, I'd be checking:

1) The cluster has it's constant live feed 12V (Cluster pin T36/2 via fuse SB6, probably - check your diagrams). I'm sure it DOES have this.
2) The cluster has it's switched 12v feed 12V (Cluster pin T36/1 via fuse SC16, probably - check your diagrams). This is the one I wonder about.

I think in my Touran, when I connect the battery, the cluster does light up for a short time. Then it lights up again, when I switch the ignition on... which yours doesn't ;) It would explain the engine shutting off, due to no immo data coming from the cluster to the engine ECU.
 
   #7  

V3lmu

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Engine is running

I'm no expert here, but having fiddled wit a LOT of Touran wiring etc - it sounds a bit like the Cluster is getting it's constant live feed, but not it's ignition feed... I don't know if that would let it communicate though???

If it were me, I'd be checking:

1) The cluster has it's constant live feed 12V (Cluster pin T36/2 via fuse SB6, probably - check your diagrams). I'm sure it DOES have this.
2) The cluster has it's switched 12v feed 12V (Cluster pin T36/1 via fuse SC16, probably - check your diagrams). This is the one I wonder about.

I think in my Touran, when I connect the battery, the cluster does light up for a short time. Then it lights up again, when I switch the ignition on... which yours doesn't ;) It would explain the engine shutting off, due to no immo data coming from the cluster to the engine ECU.

New engine is running now.

Fuses have been checked and found there was a blown fuse and a small short circuit.
 
   #9  

Response Diagnostics

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Would be interesting to know where the "small short circuit" was.
Shaun.
 
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