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Thread: Vw Caddy -08 new engine

  1. #1
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    Vw Caddy -08 new engine

    Hi!

    Volkswagen Caddy MY08 it has been necessary to change the new engine. From the previous engine connecting rod had come out of the engine block.
    The new engine is installed, but the car is not running normally. The car starts, but does not go longer than 2 seconds. In addition, the instrument cluster screen does not show anything.

    Code:
    Sunday,02,April,2017,19:05:34:57660
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
    VCDS Version: 17.1.3.0 (x64)
    Data version: 20170320 DS267.7
    www.Ross-Tech.com
    
    Dealer/Shop Name: J.P
    
    VIN: WV2ZZZ2KZ8X147343   License Plate: 
    Mileage: 212860km-132265mi   Repair Order: 
    
    
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Chassis Type: 2K (1K0)
    Scan: 01 02 03 08 09 15 16 17 18 19 25 42 46 52 56 69
    
    VIN: WV2ZZZ2KZ8X147343   Mileage: 212860km-132265miles
    
    01-Engine -- Status: Malfunction 0010
    02-Auto Trans -- Status: OK 0000
    03-ABS Brakes -- Status: OK 0000
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: Malfunction 0010
    09-Cent. Elect. -- Status: OK 0000
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: OK 0000
    17-Instruments -- Status: OK 0000
    18-Aux. Heat -- Status: Malfunction 0010
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    42-Door Elect, Driver -- Status: OK 0000
    46-Central Conv. -- Status: OK 0000
    52-Door Elect, Pass. -- Status: OK 0000
    56-Radio -- Status: OK 0000
    69-Trailer -- Status: OK 0000
     
    -------------------------------------------------------------------------------
    Address 01: Engine        Labels: 03G-906-021-BLS.clb
       Part No SW: 03G 906 021 PF    HW: 03G 906 021 AB
       Component: R4 1,9L EDC G000AG  2388  
       Revision: --H08---    Serial number: VWX7Z0H33NE1IJ
       Coding: 0000078
       Shop #: WSC 73000 205 66168
       VCID: 72D399B56D4E1DD1EF-8026
    
    8 Faults Found:
    000275 - Intake Air Temp. Sensor (G42) 
                   P0113 - 000 - Signal too High - Intermittent
                 Freeze Frame:
                        Fault Status: 00100000
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 255
                        Time Indication: 0
    
                 Freeze Frame:
                        RPM: 0 /min
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 11.55 V
                        Temperature: 133.2C
                        Temperature: 14.4C
                        Temperature: 15.3C
    
    000568 - Manifold Pressure / Boost Sensor (G31) 
                   P0238 - 000 - Signal too High - Intermittent
                 Freeze Frame:
                        Fault Status: 00100000
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 255
                        Time Indication: 0
    
    005746 - Coolant Fan Control 1 
                   P1672 - 000 - Open or Short to Ground - Intermittent
                 Freeze Frame:
                        Fault Status: 00100000
                        Fault Priority: 3
                        Fault Frequency: 1
                        Reset counter: 255
                        Time Indication: 0
    
                 Freeze Frame:
                        RPM: 0 /min
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 11.55 V
                        Bin. Bits: 00101011
                        Temperature: 14.4C
                        Duty Cycle: 9.7 %
    
    005716 - Please check DTC Memory of Instrument Cluster 
                   P1654 - 000 -  - Intermittent
                 Freeze Frame:
                        Fault Status: 00100000
                        Fault Priority: 3
                        Fault Frequency: 1
                        Reset counter: 255
                        Time Indication: 0
    
    005697 - Please check DTC Memory of A/C Controller 
                   P1641 - 000 - 
                 Freeze Frame:
                        Fault Status: 01100000
                        Fault Priority: 6
                        Fault Frequency: 1
                        Reset counter: 255
                        Mileage: 212865 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 00:00:15
    
                 Freeze Frame:
                        RPM: 0 /min
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 11.93 V
                        Bin. Bits: 00101011
                        Temperature: 14.4C
                        (no units): 16.0
    
    005488 - Engine Start Blocked by Immobilizer 
                   P1570 - 000 -  - MIL ON
                 Freeze Frame:
                        Fault Status: 01100000
                        Fault Priority: 6
                        Fault Frequency: 1
                        Reset counter: 255
                        Mileage: 212865 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 00:00:15
    
    000258 - Mass Air Flow Sensor (G70) 
                   P0102 - 000 - Signal too Low - Intermittent
                 Freeze Frame:
                        Fault Status: 00110000
                        Fault Priority: 1
                        Fault Frequency: 1
                        Reset counter: 255
                        Mileage: 212865 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 00:00:12
    
                 Freeze Frame:
                        RPM: 882 /min
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Duty Cycle: 100.6 %
                        Bin. Bits: 00101000
                        Mass Air / Rev.: 450.0 mg/str
                        Mass Air / Rev.: 0.0 mg/str
    
    001384 - Cruise Control Switch (E45) 
                   P0568 - 000 - Implausible Signal - Intermittent
                 Freeze Frame:
                        Fault Status: 00110000
                        Fault Priority: 1
                        Fault Frequency: 1
                        Reset counter: 255
                        Mileage: 212865 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 00:00:12
    
    Readiness: 0 2 0 0 0 
    
    -------------------------------------------------------------------------------
    Address 02: Auto Trans        Labels: 02E-927-770.clb
       Part No SW: 02E 300 050 K    HW: 02E 927 770 AD
       Component: GSG DSG         082 1401  
       Revision: 04808020    Serial number: 00000910110544
       Coding: 0000020
       Shop #: WSC 04940 001 00001
       VCID: 1A039115D57E859107-804E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-F.lbl
       Part No SW: 2K3 907 379     HW: 2K3 907 379 
       Component: ESP FRONT MK60      0101  
       Revision: 00H13001    
       Coding: 0021202
       Shop #: WSC 35110 377 00162
       VCID: 73DD9CB1125414D9E4-8026
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC        Labels: 1K0-907-044.lbl
       Part No SW: 1K0 907 044 DA    HW: 1K0 907 044 DA
       Component: ClimatronicPQ35 130 1213  
       Revision: 00130023    Serial number: 00000000000000
       Shop #: WSC 00000 000 00000
       VCID: 69E1FED94098DE095E-803C
    
    5 Faults Found:
    01087 - Basic Setting Not Performed 
                005 - No or Incorrect Basic Setting / Adaptation
    00538 - Reference Voltage 
                002 - Lower Limit Exceeded
    00538 - Reference Voltage 
                002 - Lower Limit Exceeded
    00819 - High Pressure Sensor (G65) 
                009 - Open or Short to Ground
    01592 - Air Quality Sensor (G238) 
                007 - Short to Ground
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect.        Labels: 3C0-937-049-30-H.lbl
       Part No SW: 3C0 937 049 AJ    HW: 3C0 937 049 AJ
       Component: Bordnetz-SG     H54 2202  
       Revision: 00H54000    Serial number: 01000008309592
       Coding: 0988CF030004100057000000000000000008FF075C000100000000000000
       Shop #: WSC 35110 377 08192
       VCID: 71D196B9684826C916-8024
    
       Subsystem 1 - Part No: 2K1 955 119 C  Labels: 1KX-955-119.CLB
       Component: Wischer 100408 021  0501  
       Coding: 00038805
       Shop #: WSC 35110  
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags        Labels: 6Q0-909-605-VW52.lbl
       Part No SW: 6Q0 909 605 AJ    HW: 6Q0 909 605 AJ
       Component: 1C AIRBAG VW52  025 2400  
       Revision: 06025000    Serial number: 0037UR003TS+  
       Coding: 0012611
       Shop #: WSC 35110 377 00162
       VCID: 7F3540812E1C40B990-802A
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
       Part No SW: 1K0 953 549 BK    HW: 1K0 953 549 BK
       Component: J0527           051 0100  
       Coding: 0011022
       Shop #: WSC 73000 205 66168
       VCID: 7CCFB78D3F0A5BA1B5-8028
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
       Part No SW: 1T0 920 854 C    HW: 1T0 920 854 C
       Component: KOMBIINSTRUMENT VDD 1222  
       Revision: V0002000    Serial number: VWX7Z0H33NE1IJ
       Coding: 0016101
       Shop #: WSC 00999 444 64523
       VCID: 345F5FAD57DA53E13D-8060
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 18: Aux. Heat        Labels: 1K0-815-071.clb
       Part No: 5K0 963 271 C
       Component: Standheizer     050 2606  
       Revision: 00050000    Serial number: 09021535000000
       Coding: 0001012
       Shop #: WSC 00999 444 64523
       VCID: 2F5550C1BEFC703940-807A
    
    4 Faults Found:
    02245 - Connection; RF Remote Control 
                004 - No Signal/Communication
                 Freeze Frame:
                        Fault Status: 01100100
                        Fault Priority: 6
                        Fault Frequency: 84
                        Reset counter: 5
                        Mileage: 211886 km
                        Time Indication: 0
    
    00664 - Fuel gauge 
                002 - Lower Limit Exceeded - Intermittent
                 Freeze Frame:
                        Fault Status: 00100010
                        Fault Priority: 7
                        Fault Frequency: 4
                        Reset counter: 31
                        Mileage: 212242 km
                        Time Indication: 0
    
    01410 - Heater Over-Temp 
                000 -  - 
                 Freeze Frame:
                        Fault Status: 00100010
                        Fault Priority: 7
                        Fault Frequency: 4
                        Reset counter: 31
                        Mileage: 212242 km
                        Time Indication: 0
    
    02251 - Heater Unit Locked 
                000 -  - 
                 Freeze Frame:
                        Fault Status: 01100000
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 5
                        Time Indication: 0
    
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels: 1K0-907-530-V3.clb
       Part No SW: 1K0 907 530 L    HW: 1K0 907 951 
       Component: J533  Gateway   H07 0052  
       Revision:   H07 01    Serial number: 090408F1010829
       Coding: AD801F46000A027400
       Shop #: WSC 73008 205 97539
       VCID: 305753BDA3C26FC159-8064
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
       Part No SW: 1T0 920 854 C    HW: 1T0 920 854 C
       Component: IMMO            VDD 1222  
       Revision: V0002000    Serial number: VWX7Z0H33NE1IJ
       Shop #: WSC 00000 000 00000
       VCID: 345F5FAD57DA53E13D-8060
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver        Labels: 1K0-959-701-MIN3.clb
       Part No SW: 1T0 959 701 D    HW: 1T0 959 701 D
       Component: Tuer-SG         006 1205  
       Coding: 0000048
       Shop #: WSC 35110 377 08192
       VCID: 38476B9D4BB2B78111-806C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 46: Central Conv.        Labels: 1K0-959-433-MIN.clb
       Part No: 1K0 959 433 CP
       Component:    KSG              0401  
       Coding: 808B04087F2D8405484A036010C0
       Shop #: WSC 35110 377 00162
       VCID: 0037C37D53E23F41E9-8054
    
       Subsystem 1 - Component:   Sounder n.mounted     
    
       Subsystem 2 - Component:       NGS n.mounted     
    
       Subsystem 3 - Component:      IRUE n.mounted     
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MIN3.clb
       Part No SW: 1T0 959 702 D    HW: 1T0 959 702 D
       Component: Tuer-SG         006 1205  
       Coding: 0000048
       Shop #: WSC 35110 377 08192
       VCID: 39416E9970B8AE89EE-806C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 56: Radio        Labels: 1K0-035-1xx-56.lbl
       Part No: 1K0 035 186 AD
       Component: Radio GR0       034 0033  
       Revision: 0003404S    Serial number: VWZ2Z2H7303777
       Coding: 0020401
       Shop #: WSC 35110 377 08192
       VCID: 68E7FBDD5B92E70141-803C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 69: Trailer
    Cannot be reached
    
    End-------------------------(Elapsed Time: 01:09)--------------------------
    Information exchange engine:
    - The new engine is the same as the previous broken gone (BLS, 77 kilowatts)
    - The new engine is two years later, vw caddy.
    - ECU, ignition key (1pcs) and the immobilizer box of the original car.


    Is it possible to get to work on the new engine an old engine ECU?
    If it's possible, how I get to work on the new enginge an old engine ECU?
    Does this require key adjustment?

  2. #2
    Benevolent Dictator Uwe's Avatar
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    ECU does not seem to be happy with immobilizer.

    I would start by looking in 25-Immobilzer MVBs for clues.

    -Uwe-
    The engineering problems are likely insurmountable. It would be like proposing to land a rocket booster section on a barge floating in the middle of the ocean.

  3. #3
    Verified VCDS User NZDubNurd's Avatar
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    The BLS engine likes to go bang...

    Quote Originally Posted by V3lmu View Post
    In addition, the instrument cluster screen does not show anything.
    Do you mean nothing AT ALL, or nothing about the immobilizer???


    If the Engine ECU, Key and Instrument Cluster are all original, it shouldn't have an immobilizer fault after changing the engine only... maybe some other faults, if they aren't compatible.

    Check all the fuses too - just in case

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  5. #4
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    Quote Originally Posted by Uwe View Post
    ECU does not seem to be happy with immobilizer.

    I would start by looking in 25-Immobilzer MVBs for clues.

    -Uwe-
    I have checked the 17-Instuments and 25-immobilizer. Neither one found fault codes.

  6. #5
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    Quote Originally Posted by NZDubNurd View Post

    Do you mean nothing AT ALL, or nothing about the immobilizer???
    We tried that if we take the plus side from the car battery off for 30 sec and we reconnected it back to battery. To the Instruments info display there comes info for 10 sec (clock, and driven kilometers) and then the info display shuts down.

  7. #6
    Verified VCDS User NZDubNurd's Avatar
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    I'm no expert here, but having fiddled wit a LOT of Touran wiring etc - it sounds a bit like the Cluster is getting it's constant live feed, but not it's ignition feed... I don't know if that would let it communicate though???

    If it were me, I'd be checking:

    1) The cluster has it's constant live feed 12V (Cluster pin T36/2 via fuse SB6, probably - check your diagrams). I'm sure it DOES have this.
    2) The cluster has it's switched 12v feed 12V (Cluster pin T36/1 via fuse SC16, probably - check your diagrams). This is the one I wonder about.

    I think in my Touran, when I connect the battery, the cluster does light up for a short time. Then it lights up again, when I switch the ignition on... which yours doesn't It would explain the engine shutting off, due to no immo data coming from the cluster to the engine ECU.

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  9. #7
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    Engine is running

    Quote Originally Posted by NZDubNurd View Post
    I'm no expert here, but having fiddled wit a LOT of Touran wiring etc - it sounds a bit like the Cluster is getting it's constant live feed, but not it's ignition feed... I don't know if that would let it communicate though???

    If it were me, I'd be checking:

    1) The cluster has it's constant live feed 12V (Cluster pin T36/2 via fuse SB6, probably - check your diagrams). I'm sure it DOES have this.
    2) The cluster has it's switched 12v feed 12V (Cluster pin T36/1 via fuse SC16, probably - check your diagrams). This is the one I wonder about.

    I think in my Touran, when I connect the battery, the cluster does light up for a short time. Then it lights up again, when I switch the ignition on... which yours doesn't It would explain the engine shutting off, due to no immo data coming from the cluster to the engine ECU.
    New engine is running now.

    Fuses have been checked and found there was a blown fuse and a small short circuit.

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  11. #8
    Verified VCDS User NZDubNurd's Avatar
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    WoooHooo!!

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  13. #9
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    Would be interesting to know where the "small short circuit" was.
    Shaun.

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