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Thread: Skoda Octavia DSG gearbox rpoblems

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  1. #1
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    UK
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    Skoda Octavia DSG gearbox rpoblems

    We have a 2010 Skoda Octavia 1.6TDI with OAM DSG box.

    Late last year it started having gear change problems, and a scan showed this.

    Code:
    Monday,12,December,2016,12:52:05:62922
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
    VCDS Version: 16.8.4.2 (x64)
    Data version: 20161129 DS267.0
    www.Ross-Tech.com
    
    
    VIN: TMBGT21Z6A2112354   License Plate: 
    Mileage: 188710km-117258mi   Repair Order: 
    
    
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Chassis Type: 1Z (1K0)
    Scan: 01 02 03 08 09 10 15 16 17 19 25 42 44 46 52 56 62 72
    
    VIN: TMBGT21Z6A2112354   Mileage: 188710km-117258miles
    
    01-Engine -- Status: OK 0000
    02-Auto Trans -- Status: Malfunction 0010
    03-ABS Brakes -- Status: OK 0000
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: OK 0000
    09-Cent. Elect. -- Status: OK 0000
    10-Park/Steer Assist -- Status: OK 0000
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: OK 0000
    17-Instruments -- Status: OK 0000
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    42-Door Elect, Driver -- Status: OK 0000
    44-Steering Assist -- Status: OK 0000
    46-Central Conv. -- Status: OK 0000
    52-Door Elect, Pass. -- Status: OK 0000
    56-Radio -- Status: OK 0000
    62-Door, Rear Left -- Status: OK 0000
    72-Door, Rear Right -- Status: OK 0000
     
    -------------------------------------------------------------------------------
    Address 01: Engine (J623-CAYC)       Labels: 03L-906-023-CAY.clb
       Part No SW: 03L 906 023 DD    HW: 03L 906 023 AG
       Component: 1,6l R4 CR td H23 8795  
       Revision: --H23---    Serial number:               
       Coding: 00254016032500080000
       Shop #: WSC 73430 031 00999
       ASAM Dataset: EV_ECM16TDI02103L906023DD 003005
       ROD: EV_ECM16TDI02103L906023DB.rod
       VCID: 6BD528F282703A1A0C-803E
    
    No fault code found.
    Readiness: 0000 0000
    
    -------------------------------------------------------------------------------
    Address 02: Auto Trans        Labels: 0AM-927-769.clb
       Part No SW: 0AM 300 048 P    HW: 0AM 927 769 D
       Component: GSG DSG AG7     431 2156  
       Revision: 00043014    Serial number: 00001108276077
       Coding: 0000020
       Shop #: WSC 23000 576 92256
       VCID: 3D71D6AA648464AAE2-8068
    
    2 Faults Found:
    005981 - Clutch 1 Opens Unintentionally 
                   P175D - 000 -  - Intermittent - MIL ON
                 Freeze Frame:
                        Fault Status: 10100000
                        Fault Priority: 0
                        Fault Frequency: 26
                        Reset counter: 40
                        Mileage: 187663 km
                        Time Indication: 0
                        Date: 2011.04.14
                        Time: 17:25:08
    
    006298 - Clutch 1 
                   P189A - 000 - Clearance too Small - Intermittent
                 Freeze Frame:
                        Fault Status: 00100000
                        Fault Priority: 0
                        Fault Frequency: 10
                        Reset counter: 9
                        Mileage: 188052 km
                        Time Indication: 0
                        Date: 2011.04.17
                        Time: 05:43:56
    
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes (J104)       Labels: 1K0-907-379-60EC1F.clb
       Part No SW: 1K0 907 379 AJ    HW: 1K0 907 379 AJ
       Component: ESP MK60EC1   H30 0107  
       Revision: 00H30001    
       Coding: 133B201C092300FCC80E04E9901D0081310000
       Shop #: WSC 73430 790 00999
       VCID: 7AFB1DB6F52A939287-802E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC (J255)       Labels: 5K0-907-044.clb
       Part No SW: 3T0 907 044 AR    HW: 3T0 907 044 AR
       Component: Climatronic   H15 0401  
       Revision: 00005001    
       Coding: 0000000002
       Shop #: WSC 73430 790 00999
       ASAM Dataset: EV_Climatronic A01006
       ROD: EV_ClimaAutoBasis_SK35.rod
       VCID: 020B655695FADB52DF-8056
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect. (J519)       Labels: 1K0-937-08x-09.clb
       Part No SW: 1K0 937 087 D    HW: 1K0 937 087 D
       Component: BCM PQ35  H   103 0575  
       Revision: 00103 AG    
       Coding: 48180AB8B05BB1C04008008001000124430000AE626D81605C0440000000
       Shop #: WSC 73430 790 00999
       VCID: 326BF5966DDAABD20F-8066
    
       Subsystem 1 - Part No: 1Z2 955 119 C  Labels: 1KX-955-119.CLB
       Component: Wischer 22031  22  0601 
       Coding: 00D7B7
    
       Subsystem 2 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
       Component: RLS 250310 05  54  0403 
       Coding: 0730ED
    
       Subsystem 3 - Part No: 1Z0 951 171 
       Component: Innenraumuebe  008 5101 
    
       Subsystem 4 - Part No: 1K0 951 605 C
       Component: LIN BACKUP HO  H05 1501 
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 10: Park/Steer Assist (J446)       Labels: 1Z0-919-475-V1.clb
       Part No SW: 1Z0 919 475 B    HW: 1Z0 919 475 
       Component: PARKHILFE 4K  H06 0006  
       Revision: --------    Serial number: 66641008108665
       Coding: 100101
       Shop #: WSC 73430 790 00999
       VCID: 408FAF5ED376094289-8014
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags        Labels: 1K0-909-605.lbl
       Part No SW: 1K0 909 605 T    HW: 1K0 909 605 T
       Component: Q4 AIRBAG VW8   020 2300  
       Revision: 05020000    Serial number: 0038PD2KUWJN  
       Coding: 0020788
       Shop #: WSC 73430 790 00999
       VCID: 3D71D6AA648464AAE2-8068
    
       Subsystem 1 - Serial number: 6332MSME507048094
    
       Subsystem 2 - Serial number: 6342MSME507049096
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel        Labels: 1K0-953-549-MY9.lbl
       Part No SW: 1K0 953 549 CP    HW: 1K0 953 549 CP
       Component: J0527           053 0111  
       Coding: 0001034
       Shop #: WSC 73430 790 00999
       VCID: 020B65565DFADB52DF-8056
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments (J285)       Labels: 5K0-920-xxx-17.clb
       Part No SW: 1Z0 920 903 G    HW: 1Z0 920 903 G
       Component: KOMBI         H06 0305  
       Serial number: 00000000000000
       Coding: 410F00
       Shop #: WSC 73430 031 00999
       ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04052
       ROD: EV_Kombi_UDS_VDD_RM09_004_VW25.rod
       VCID: 3979C2BAB8AC588ACE-806C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels: 1K0-907-530-V4.clb
       Part No SW: 1K0 907 530 AD    HW: 1K0 907 951 
       Component: J533  Gateway   H16 0233  
       Revision:   H16       Serial number: 4520K1032505E4
       Coding: EDA07F06000202002303
       Shop #: WSC 73430 790 00999
       VCID: 69D952FA408C280A7E-803C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer (J334)       Labels: 5K0-920-xxx-25.clb
       Part No SW: 5K0 953 234     HW: 5K0 953 234 
       Component: IMMO          H06 0305  
       Serial number: 00000000000000
       Coding: 000000
       Shop #: WSC 00000 000 00000
       ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03005
       ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
       VCID: 6ADB2DF68D8A231277-803E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver        Labels: 1K0-959-701-MAX3.lbl
       Part No SW: 1T0 959 701 AA    HW: 1T0 959 701 AA
       Component: Tuer-SG         009 2114  
       Coding: 0000758
       Shop #: WSC 73430 790 00999
       VCID: 76E309860132F7F2E3-8022
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist        Labels: 1Kx-909-14x-44.clb
       Part No: 1K0 909 144 J
       Component: EPS_ZFLS Kl. 69     3001  
       Revision: 00H17000    
       Shop #: WSC 73430 790 00999
       VCID: 3169FA9AA8DC90CA76-8064
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MAX3.lbl
       Part No SW: 1T0 959 702 S    HW: 1T0 959 702 S
       Component: Tuer-SG         009 2114  
       Coding: 0000758
       Shop #: WSC 73430 790 00999
       VCID: 489FB77E3B46310241-801C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 56: Radio (J503)       Labels: 5M0-035-1xx-56.clb
       Part No SW: 1Z0 035 156 F    HW: 1Z0 035 156 F
       Component: BOLERO        010 0053  
       Revision: 0A001001    Serial number: SKZ1Z3K8443264
       Coding: 0D0004000001
       Shop #: WSC 73430 790 00999
       VCID: 3561CE8A9CB4BCEA2A-8060
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 62: Door, Rear Left        Labels: 1K0-959-703-GEN3.lbl
       Part No SW: 5K0 959 703 A    HW: 5K0 959 703 A
       Component: Tuer-SG         007 2101  
       Coding: 0000144
       Shop #: WSC 73430 790 1012551
       VCID: 326BF596ADDAABD20F-8066
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 72: Door, Rear Right        Labels: 1K0-959-704-GEN3.lbl
       Part No SW: 5K0 959 704 A    HW: 5K0 959 704 A
       Component: Tuer-SG         007 2101  
       Coding: 0000144
       Shop #: WSC 73430 790 1012551
       VCID: 3365F09252C0A2DA04-8066
    
    No fault code found.
    
    End-------------------------(Elapsed Time: 02:27)--------------------------
    As this was rather beyond our means (we work on trucks primarily) we got it into the main dealer to see if they could shed some light on the issues, they said it was either the clutchs or the Mechatronic.

    I then found a local gearbox expert who'd been on the LUK course for installing and setting up the twin plate clutches and had the tools to do this.

    We removed the box, and he fitted a genuine clutch kit and set it all up, we fitted a new LUK flywheel, changed the gearbox oil and refitted the box.

    On carrying out basic training we still had gear change problems, but the car did drive.

    We carried out another fault code read, we still had Clutch 1 Opens Unintentionally, but the other fault had now changed to Clutch 2 P177C - 003 - Tolerance Limit Reached - Intermittentt

    Code:
    Monday,13,February,2017,16:50:18:62922
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
    VCDS Version: 17.1.2.1 (x64)
    Data version: 20170131 DS267.1
    www.Ross-Tech.com
    
    
    VIN:    License Plate: 
    
    
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
                    Address 02: Auto Trans       Labels: 0AM-927-769.clb
    Control Module Part Number: 0AM 300 048 P    HW: 0AM 927 769 D
      Component and/or Version: GSG DSG AG7     431 2156
               Software Coding: 0000020
                Work Shop Code: WSC 23000 576 92256
                          VCID: 3D71D6AA648464A9C9-8068
    3 Faults Found:
    
    005981 - Clutch 1 Opens Unintentionally 
                   P175D - 000 -  - Intermittent
                 Freeze Frame:
                        Fault Status: 00100000
                        Fault Priority: 0
                        Fault Frequency: 1
                        Reset counter: 40
                        Mileage: 192028 km
                        Time Indication: 0
                        Date: 2013.14.30
                        Time: 16:12:22
    
    006012 - Clutch 2 
                   P177C - 003 - Tolerance Limit Reached - Intermittent
                 Freeze Frame:
                        Fault Status: 00100000
                        Fault Priority: 0
                        Fault Frequency: 1
                        Reset counter: 40
                        Mileage: 192028 km
                        Time Indication: 0
                        Date: 2013.14.30
                        Time: 16:12:22
    
    006011 - Clutch 1 
                   P177B - 003 - Tolerance Limit Reached - Intermittent
                 Freeze Frame:
                        Fault Status: 00100011
                        Fault Priority: 0
                        Fault Frequency: 1
                        Reset counter: 10
                        Mileage: 192035 km
                        Time Indication: 0
                        Date: 2013.14.30
                        Time: 16:18:33
    In discussion with the gearbox specialist it was decided to remove the box so he could recheck the clutch was setup properly, which is was. So we then decided to fit a new Mechatronic unit which he supplied and installed for us. We then refitted the box.

    The car did select gears, and to warm it up for basic training the fitter drove it out the workshop - it wasn't selecting gears properly, on driving back in it stalled.

    He then tried to carry out basic training, but it would stop pretty much after it started with the error 255,44,0 which I believe is Neutral Switch K2 timeout.

    This is what the latest scan come's up with.

    Code:
    Thursday,23,March,2017,16:04:32:62922
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
    VCDS Version: 17.1.3.0 (x64)
    Data version: 20170320 DS267.7
    www.Ross-Tech.com
    
    
    VIN: TMBGT21Z6A2112354   License Plate: 
    Mileage: 192050km-119334mi   Repair Order: 
    
    
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Chassis Type: 1Z (1K0)
    Scan: 01 02 03 08 09 10 15 16 17 19 25 42 44 46 52 56 62 72
    
    VIN: TMBGT21Z6A2112354   Mileage: 192050km-119334miles
    
    01-Engine -- Status: OK 0000
    02-Auto Trans -- Status: Malfunction 0010
    03-ABS Brakes -- Status: Malfunction 0010
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: OK 0000
    09-Cent. Elect. -- Status: Malfunction 0010
    10-Park/Steer Assist -- Status: OK 0000
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: Malfunction 0010
    17-Instruments -- Status: Malfunction 0010
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    42-Door Elect, Driver -- Status: OK 0000
    44-Steering Assist -- Status: OK 0000
    46-Central Conv. -- Status: OK 0000
    52-Door Elect, Pass. -- Status: Malfunction 0010
    56-Radio -- Status: OK 0000
    62-Door, Rear Left -- Status: OK 0000
    72-Door, Rear Right -- Status: OK 0000
     
    -------------------------------------------------------------------------------
    Address 01: Engine (J623-CAYC)       Labels: 03L-906-023-CAY.clb
       Part No SW: 03L 906 023 DD    HW: 03L 906 023 AG
       Component: 1,6l R4 CR td H23 8795  
       Revision: --H23---    Serial number:               
       Coding: 00254016032500080000
       Shop #: WSC 73430 031 00999
       ASAM Dataset: EV_ECM16TDI02103L906023DD 003005
       ROD: EV_ECM16TDI02103L906023DB.rod
       VCID: 6BD528F282703A192C-803E
    
    No fault code found.
    Readiness: 0110 1000
    
    -------------------------------------------------------------------------------
    Address 02: Auto Trans        Labels: 0AM-927-769.clb
       Part No SW: 0AM 300 048 P    HW: 0AM 927 769 D
       Component: GSG DSG AG7     431 9031  
       Revision: 00043014    Serial number: CU501702195609
       Coding: 0000020
       Shop #: WSC 04940 001 00001
       VCID: 3D71D6AA648464A9C2-8068
    
    4 Faults Found:
    005999 - Clutch 2 Closes Unintentionally 
                   P176F - 000 -  - MIL ON
                 Freeze Frame:
                        Fault Status: 11100000
                        Fault Priority: 0
                        Fault Frequency: 11
                        Reset counter: 40
                        Mileage: 192055 km
                        Time Indication: 0
                        Date: 2011.08.14
                        Time: 02:30:17
    
    005983 - Transmission 
                   P175F - 000 - Basic Settings Not Performed
                 Freeze Frame:
                        Fault Status: 11100000
                        Fault Priority: 0
                        Fault Frequency: 11
                        Reset counter: 40
                        Mileage: 192055 km
                        Time Indication: 0
                        Date: 2011.08.14
                        Time: 02:30:17
    
    001850 - Gear 5 
                   P073A - 000 - Not Selectable - Intermittent - MIL ON
                 Freeze Frame:
                        Fault Status: 10100000
                        Fault Priority: 0
                        Fault Frequency: 3
                        Reset counter: 40
                        Mileage: 192055 km
                        Time Indication: 0
                        Date: 2011.08.14
                        Time: 02:37:53
    
    001543 - Control Module Performance Implausible 
                   P0607 - 000 -  - Intermittent
                 Freeze Frame:
                        Fault Status: 10100000
                        Fault Priority: 0
                        Fault Frequency: 3
                        Reset counter: 40
                        Mileage: 192055 km
                        Time Indication: 0
                        Date: 2011.08.14
                        Time: 02:37:53
    
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes (J104)       Labels: 1K0-907-379-60EC1F.clb
       Part No SW: 1K0 907 379 AJ    HW: 1K0 907 379 AJ
       Component: ESP MK60EC1   H30 0107  
       Revision: 00H30001    
       Coding: 133B201C092300FCC80E04E9901D0081310000
       Shop #: WSC 73430 790 00999
       VCID: 7AFB1DB6F52A9391A7-802E
    
    1 Fault Found:
    01315 - Transmission Control Module 
                004 - No Signal/Communication - Intermittent
                 Freeze Frame:
                        Fault Status: 00100100
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 29
                        Mileage: 192055 km
                        Time Indication: 0
                        Date: 2011.08.14
                        Time: 00:00:02
    
                 Freeze Frame:
                        Count: 2
                        Count: 14
                        Count: 4608
                        Count: 8195
                        Count: 35328
                        Count: 0
                        Count: 3
                        Count: 0
    
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC (J255)       Labels: 5K0-907-044.clb
       Part No SW: 3T0 907 044 AR    HW: 3T0 907 044 AR
       Component: Climatronic   H15 0401  
       Revision: 00005001    
       Coding: 0000000002
       Shop #: WSC 73430 790 00999
       ASAM Dataset: EV_Climatronic A01006
       ROD: EV_ClimaAutoBasis_SK35.rod
       VCID: 020B655695FADB51FF-8056
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect. (J519)       Labels: 1K0-937-08x-09.clb
       Part No SW: 1K0 937 087 D    HW: 1K0 937 087 D
       Component: BCM PQ35  H   103 0575  
       Revision: 00103 AG    
       Coding: 48180AB8B05BB1C04008008001000124430000AE626D81605C0440000000
       Shop #: WSC 73430 790 00999
       VCID: 326BF5966DDAABD12F-8066
    
       Subsystem 1 - Part No: 1Z2 955 119 C  Labels: 1KX-955-119.CLB
       Component: Wischer 22031  22  0601 
       Coding: 00D7B7
    
       Subsystem 2 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
       Component: RLS 250310 05  54  0403 
       Coding: 0730ED
    
       Subsystem 3 - Part No: 1Z0 951 171 
       Component: Innenraumuebe  008 5101 
    
       Subsystem 4 - Part No: 1K0 951 605 C
       Component: LIN BACKUP HO  H05 1501 
    
    2 Faults Found:
    01315 - Transmission Control Module 
                004 - No Signal/Communication - Intermittent
                 Freeze Frame:
                        Fault Status: 00100100
                        Fault Priority: 6
                        Fault Frequency: 1
                        Reset counter: 29
                        Mileage: 192055 km
                        Time Indication: 0
                        Date: 2011.08.14
                        Time: 00:00:03
    
                 Freeze Frame:
                            Term 15 On
                        Voltage: 11.25 V
                            ON
                            ON
                            Term 50 Off
                            OFF
                            OFF
    
    00907 - Intervention load Management 
                000 -  -  - Intermittent
                 Freeze Frame:
                        Fault Status: 00100100
                        Fault Priority: 6
                        Fault Frequency: 1
                        Reset counter: 29
                        Mileage: 192055 km
                        Time Indication: 0
                        Date: 2011.08.14
                        Time: 00:00:03
    
    
    -------------------------------------------------------------------------------
    Address 10: Park/Steer Assist (J446)       Labels: 1Z0-919-475-V1.clb
       Part No SW: 1Z0 919 475 B    HW: 1Z0 919 475 
       Component: PARKHILFE 4K  H06 0006  
       Revision: --------    Serial number: 66641008108665
       Coding: 100101
       Shop #: WSC 73430 790 00999
       VCID: 408FAF5ED3760941A9-8014
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags        Labels: 1K0-909-605.lbl
       Part No SW: 1K0 909 605 T    HW: 1K0 909 605 T
       Component: Q4 AIRBAG VW8   020 2300  
       Revision: 05020000    Serial number: 0038PD2KUWJN  
       Coding: 0020788
       Shop #: WSC 73430 790 00999
       VCID: 3D71D6AA648464A9C2-8068
    
       Subsystem 1 - Serial number: 6332MSME507048094
    
       Subsystem 2 - Serial number: 6342MSME507049096
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel        Labels: 1K0-953-549-MY9.lbl
       Part No SW: 1K0 953 549 CP    HW: 1K0 953 549 CP
       Component: J0527           053 0111  
       Coding: 0001034
       Shop #: WSC 73430 790 00999
       VCID: 020B65565DFADB51FF-8056
    
    1 Fault Found:
    00002 - Transmission Control Unit 
                004 - No Signal/Communication - Intermittent
    
    -------------------------------------------------------------------------------
    Address 17: Instruments (J285)       Labels: 5K0-920-xxx-17.clb
       Part No SW: 1Z0 920 903 G    HW: 1Z0 920 903 G
       Component: KOMBI         H06 0305  
       Serial number: 00000000000000
       Coding: 410F00
       Shop #: WSC 73430 031 00999
       ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04052
       ROD: EV_Kombi_UDS_VDD_RM09_004_VW25.rod
       VCID: 3979C2BAB8AC5889EE-806C
    
    1 Fault Found:
    12648704 - Function Restricted due to Missing Message(s) 
              U1111 00 [008] - -
              Intermittent - Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 6
                        Fault Frequency: 1
                        Reset counter: 29
                        Mileage: 192055 km
                        Date: 2017.03.23
                        Time: 00:00:02
    
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels: 1K0-907-530-V4.clb
       Part No SW: 1K0 907 530 AD    HW: 1K0 907 951 
       Component: J533  Gateway   H16 0233  
       Revision:   H16       Serial number: 4520K1032505E4
       Coding: EDA07F06000202002303
       Shop #: WSC 73430 790 00999
       VCID: 69D952FA408C28095E-803C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer (J334)       Labels: 5K0-920-xxx-25.clb
       Part No SW: 5K0 953 234     HW: 5K0 953 234 
       Component: IMMO          H06 0305  
       Serial number: 00000000000000
       Coding: 000000
       Shop #: WSC 00000 000 00000
       ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03005
       ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
       VCID: 6ADB2DF68D8A231157-803E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver        Labels: 1K0-959-701-MAX3.clb
       Part No SW: 1T0 959 701 AA    HW: 1T0 959 701 AA
       Component: Tuer-SG         009 2114  
       Coding: 0000758
       Shop #: WSC 73430 790 00999
       VCID: 76E309860132F7F1C3-8022
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist        Labels: 1K0-909-14x-GEN3.clb
       Part No: 1K0 909 144 J
       Component: EPS_ZFLS Kl. 69     3001  
       Revision: 00H17000    
       Shop #: WSC 73430 790 00999
       VCID: 3169FA9AA8DC90C956-8064
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MAX3.clb
       Part No SW: 1T0 959 702 S    HW: 1T0 959 702 S
       Component: Tuer-SG         009 2114  
       Coding: 0000758
       Shop #: WSC 73430 790 00999
       VCID: 489FB77E3B46310161-801C
    
    1 Fault Found:
    00121 - Outside Warning Light/Door exit Light Passenger Side 
                012 - Electrical Fault in Circuit
    
    -------------------------------------------------------------------------------
    Address 56: Radio (J503)       Labels: 5M0-035-1xx-56.clb
       Part No SW: 1Z0 035 156 F    HW: 1Z0 035 156 F
       Component: BOLERO        010 0053  
       Revision: 0A001001    Serial number: SKZ1Z3K8443264
       Coding: 0D0004000001
       Shop #: WSC 73430 790 00999
       VCID: 3561CE8A9CB4BCE90A-8060
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 62: Door, Rear Left        Labels: 1K0-959-703-GEN3.clb
       Part No SW: 5K0 959 703 A    HW: 5K0 959 703 A
       Component: Tuer-SG         007 2101  
       Coding: 0000144
       Shop #: WSC 73430 790 1012551
       VCID: 326BF596ADDAABD12F-8066
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 72: Door, Rear Right        Labels: 1K0-959-704-GEN3.clb
       Part No SW: 5K0 959 704 A    HW: 5K0 959 704 A
       Component: Tuer-SG         007 2101  
       Coding: 0000144
       Shop #: WSC 73430 790 1012551
       VCID: 3365F09252C0A2D924-8066
    
    No fault code found.
    
    End-------------------------(Elapsed Time: 02:28)--------------------------
    Thursday,23,March,2017,16:18:36:62922
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
    VCDS Version: 17.1.3.0 (x64)
    Data version: 20170320 DS267.7
    www.Ross-Tech.com
    
    
    VIN: TMBGT21Z6A2112354   License Plate: 
    Mileage: 192050km-119334mi   Repair Order: 
    
    
    Chassis Type: 1Z (1K0)
    Scan: 01 02 03 08 09 10 15 16 17 19 25 42 44 46 52 56 62 72
    
    VIN: TMBGT21Z6A2112354   Mileage: 192050km-119334miles
    
    01-Engine -- Status: OK 0000
    02-Auto Trans -- Status: Malfunction 0010
    03-ABS Brakes -- Status: Malfunction 0010
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: OK 0000
    09-Cent. Elect. -- Status: Malfunction 0010
    10-Park/Steer Assist -- Status: OK 0000
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: Malfunction 0010
    17-Instruments -- Status: Malfunction 0010
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    42-Door Elect, Driver -- Status: OK 0000
    44-Steering Assist -- Status: OK 0000
    46-Central Conv. -- Status: OK 0000
    52-Door Elect, Pass. -- Status: Malfunction 0010
    56-Radio -- Status: OK 0000
    62-Door, Rear Left -- Status: OK 0000
    72-Door, Rear Right -- Status: OK 0000
     
    -------------------------------------------------------------------------------
    Address 01: Engine (J623-CAYC)       Labels: 03L-906-023-CAY.clb
       Part No SW: 03L 906 023 DD    HW: 03L 906 023 AG
       Component: 1,6l R4 CR td H23 8795  
       Revision: --H23---    Serial number:               
       Coding: 00254016032500080000
       Shop #: WSC 73430 031 00999
       ASAM Dataset: EV_ECM16TDI02103L906023DD 003005
       ROD: EV_ECM16TDI02103L906023DB.rod
       VCID: 6BD528F282703A192C-803E
    
    No fault code found.
    Readiness: 0110 1000
    
    -------------------------------------------------------------------------------
    Address 02: Auto Trans        Labels: 0AM-927-769.clb
       Part No SW: 0AM 300 048 P    HW: 0AM 927 769 D
       Component: GSG DSG AG7     431 9031  
       Revision: 00043014    Serial number: CU501702195609
       Coding: 0000020
       Shop #: WSC 04940 001 00001
       VCID: 3D71D6AA648464A9C2-8068
    
    1 Fault Found:
    005999 - Clutch 2 Closes Unintentionally 
                   P176F - 000 - 
                 Freeze Frame:
                        Fault Status: 01100000
                        Fault Priority: 0
                        Fault Frequency: 1
                        Reset counter: 40
                        Mileage: 192055 km
                        Time Indication: 0
                        Date: 2011.08.14
                        Time: 04:12:01
    
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes (J104)       Labels: 1K0-907-379-60EC1F.clb
       Part No SW: 1K0 907 379 AJ    HW: 1K0 907 379 AJ
       Component: ESP MK60EC1   H30 0107  
       Revision: 00H30001    
       Coding: 133B201C092300FCC80E04E9901D0081310000
       Shop #: WSC 73430 790 00999
       VCID: 7AFB1DB6F52A9391A7-802E
    
    1 Fault Found:
    01315 - Transmission Control Module 
                004 - No Signal/Communication - Intermittent
                 Freeze Frame:
                        Fault Status: 00100100
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 29
                        Mileage: 192055 km
                        Time Indication: 0
                        Date: 2011.08.14
                        Time: 00:00:02
    
                 Freeze Frame:
                        Count: 2
                        Count: 14
                        Count: 4608
                        Count: 8195
                        Count: 35328
                        Count: 0
                        Count: 3
                        Count: 0
    
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC (J255)       Labels: 5K0-907-044.clb
       Part No SW: 3T0 907 044 AR    HW: 3T0 907 044 AR
       Component: Climatronic   H15 0401  
       Revision: 00005001    
       Coding: 0000000002
       Shop #: WSC 73430 790 00999
       ASAM Dataset: EV_Climatronic A01006
       ROD: EV_ClimaAutoBasis_SK35.rod
       VCID: 020B655695FADB51FF-8056
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect. (J519)       Labels: 1K0-937-08x-09.clb
       Part No SW: 1K0 937 087 D    HW: 1K0 937 087 D
       Component: BCM PQ35  H   103 0575  
       Revision: 00103 AG    
       Coding: 48180AB8B05BB1C04008008001000124430000AE626D81605C0440000000
       Shop #: WSC 73430 790 00999
       VCID: 326BF5966DDAABD12F-8066
    
       Subsystem 1 - Part No: 1Z2 955 119 C  Labels: 1KX-955-119.CLB
       Component: Wischer 22031  22  0601 
       Coding: 00D7B7
    
       Subsystem 2 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
       Component: RLS 250310 05  54  0403 
       Coding: 0730ED
    
       Subsystem 3 - Part No: 1Z0 951 171 
       Component: Innenraumuebe  008 5101 
    
       Subsystem 4 - Part No: 1K0 951 605 C
       Component: LIN BACKUP HO  H05 1501 
    
    2 Faults Found:
    01315 - Transmission Control Module 
                004 - No Signal/Communication - Intermittent
                 Freeze Frame:
                        Fault Status: 00100100
                        Fault Priority: 6
                        Fault Frequency: 1
                        Reset counter: 29
                        Mileage: 192055 km
                        Time Indication: 0
                        Date: 2011.08.14
                        Time: 00:00:03
    
                 Freeze Frame:
                            Term 15 On
                        Voltage: 11.25 V
                            ON
                            ON
                            Term 50 Off
                            OFF
                            OFF
    
    00907 - Intervention load Management 
                000 -  -  - Intermittent
                 Freeze Frame:
                        Fault Status: 00100100
                        Fault Priority: 6
                        Fault Frequency: 1
                        Reset counter: 29
                        Mileage: 192055 km
                        Time Indication: 0
                        Date: 2011.08.14
                        Time: 00:00:03
    
    
    -------------------------------------------------------------------------------
    Address 10: Park/Steer Assist (J446)       Labels: 1Z0-919-475-V1.clb
       Part No SW: 1Z0 919 475 B    HW: 1Z0 919 475 
       Component: PARKHILFE 4K  H06 0006  
       Revision: --------    Serial number: 66641008108665
       Coding: 100101
       Shop #: WSC 73430 790 00999
       VCID: 408FAF5ED3760941A9-8014
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags        Labels: 1K0-909-605.lbl
       Part No SW: 1K0 909 605 T    HW: 1K0 909 605 T
       Component: Q4 AIRBAG VW8   020 2300  
       Revision: 05020000    Serial number: 0038PD2KUWJN  
       Coding: 0020788
       Shop #: WSC 73430 790 00999
       VCID: 3D71D6AA648464A9C2-8068
    
       Subsystem 1 - Serial number: 6332MSME507048094
    
       Subsystem 2 - Serial number: 6342MSME507049096
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel        Labels: 1K0-953-549-MY9.lbl
       Part No SW: 1K0 953 549 CP    HW: 1K0 953 549 CP
       Component: J0527           053 0111  
       Coding: 0001034
       Shop #: WSC 73430 790 00999
       VCID: 020B65565DFADB51FF-8056
    
    1 Fault Found:
    00002 - Transmission Control Unit 
                004 - No Signal/Communication - Intermittent
    
    -------------------------------------------------------------------------------
    Address 17: Instruments (J285)       Labels: 5K0-920-xxx-17.clb
       Part No SW: 1Z0 920 903 G    HW: 1Z0 920 903 G
       Component: KOMBI         H06 0305  
       Serial number: 00000000000000
       Coding: 410F00
       Shop #: WSC 73430 031 00999
       ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04052
       ROD: EV_Kombi_UDS_VDD_RM09_004_VW25.rod
       VCID: 3979C2BAB8AC5889EE-806C
    
    1 Fault Found:
    12648704 - Function Restricted due to Missing Message(s) 
              U1111 00 [008] - -
              Intermittent - Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 6
                        Fault Frequency: 1
                        Reset counter: 29
                        Mileage: 192055 km
                        Date: 2017.03.23
                        Time: 00:00:02
    
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels: 1K0-907-530-V4.clb
       Part No SW: 1K0 907 530 AD    HW: 1K0 907 951 
       Component: J533  Gateway   H16 0233  
       Revision:   H16       Serial number: 4520K1032505E4
       Coding: EDA07F06000202002303
       Shop #: WSC 73430 790 00999
       VCID: 69D952FA408C28095E-803C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer (J334)       Labels: 5K0-920-xxx-25.clb
       Part No SW: 5K0 953 234     HW: 5K0 953 234 
       Component: IMMO          H06 0305  
       Serial number: 00000000000000
       Coding: 000000
       Shop #: WSC 00000 000 00000
       ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03005
       ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
       VCID: 6ADB2DF68D8A231157-803E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver        Labels: 1K0-959-701-MAX3.clb
       Part No SW: 1T0 959 701 AA    HW: 1T0 959 701 AA
       Component: Tuer-SG         009 2114  
       Coding: 0000758
       Shop #: WSC 73430 790 00999
       VCID: 76E309860132F7F1C3-8022
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist        Labels: 1K0-909-14x-GEN3.clb
       Part No: 1K0 909 144 J
       Component: EPS_ZFLS Kl. 69     3001  
       Revision: 00H17000    
       Shop #: WSC 73430 790 00999
       VCID: 3169FA9AA8DC90C956-8064
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MAX3.clb
       Part No SW: 1T0 959 702 S    HW: 1T0 959 702 S
       Component: Tuer-SG         009 2114  
       Coding: 0000758
       Shop #: WSC 73430 790 00999
       VCID: 489FB77E3B46310161-801C
    
    1 Fault Found:
    00121 - Outside Warning Light/Door exit Light Passenger Side 
                012 - Electrical Fault in Circuit
    
    -------------------------------------------------------------------------------
    Address 56: Radio (J503)       Labels: 5M0-035-1xx-56.clb
       Part No SW: 1Z0 035 156 F    HW: 1Z0 035 156 F
       Component: BOLERO        010 0053  
       Revision: 0A001001    Serial number: SKZ1Z3K8443264
       Coding: 0D0004000001
       Shop #: WSC 73430 790 00999
       VCID: 3561CE8A9CB4BCE90A-8060
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 62: Door, Rear Left        Labels: 1K0-959-703-GEN3.clb
       Part No SW: 5K0 959 703 A    HW: 5K0 959 703 A
       Component: Tuer-SG         007 2101  
       Coding: 0000144
       Shop #: WSC 73430 790 1012551
       VCID: 326BF596ADDAABD12F-8066
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 72: Door, Rear Right        Labels: 1K0-959-704-GEN3.clb
       Part No SW: 5K0 959 704 A    HW: 5K0 959 704 A
       Component: Tuer-SG         007 2101  
       Coding: 0000144
       Shop #: WSC 73430 790 1012551
       VCID: 3365F09252C0A2D924-8066
    
    No fault code found.
    
    End-------------------------(Elapsed Time: 02:22)--------------------------
    I can clear all the faults, exit the controller and then scan again and the Clutch 2 Closes Unintentionally fault returns, this is just with the ignition on, not running.

    I have left the car idling to get the box up to temperature and tried several basic trainings, but it always comes comes up with the K2 Neutral switch error.

    Sorry for such a long post, but I wanted to include all info I could.

    Any idea's please?

  2. #2
    NostraJackAss Jack@European_Parts's Avatar
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    Yup .......the slave units are contaminated permeating the solenoid & that is electronically switched, further need to be changed along with a slightly heavier hydraulic oil.
    European Parts Emporium/Performance / Immobilizer Solutions EPE
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    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
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  3. #3
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    Thank you very much for the reply, could you explain further as the above doesn't make sense to us

  4. #4
    NostraJackAss Jack@European_Parts's Avatar
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    Thank you very much for the reply, could you explain further as the above doesn't make sense to us
    The units which engage the clutch sir they can fail too.....

    Time to get a factory repair manual.
    European Parts Emporium/Performance / Immobilizer Solutions EPE
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    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
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  5. #5
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    I'm pretty sure the gearbox specialist we're using has a manual for these boxes, although I haven't spoken to him since posting this thread.

    I thought the units/servo's which operate the clutches are part of the mechatronic unit, I've not seen it disassembled but looking at pictures on the internet clearly shows the two push rods for the clutches coming out of the mechatronic unit, which has been changed.

  6. #6
    NostraJackAss Jack@European_Parts's Avatar
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    I'm pretty sure the gearbox specialist we're using has a manual for these boxes, although I haven't spoken to him since posting this thread.

    I thought the units/servo's which operate the clutches are part of the mechatronic unit, I've not seen it disassembled but looking at pictures on the internet clearly shows the two push rods for the clutches coming out of the mechatronic unit, which has been changed.
    What about the fluid for them?

    upload jpg

    Last edited by Jack@European_Parts; 03-28-2017 at 01:06 PM.
    European Parts Emporium/Performance / Immobilizer Solutions EPE
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    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
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  7. #7
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    As I understand it the mechatronic unit is a sealed unit with it's own hydraulic system and oil, totally separate from the gearbox oil, it is supplied pre-filled. We also changed the gearbox oil.

    The manuals and instructions I've read have all stated not to spill any fluid out of the mechatronic breather when working on it or the gearbox as it can not be refilled.

  8. #8
    NostraJackAss Jack@European_Parts's Avatar
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    Check the KS..........

    You are incorrect I suggest you RTFB!
    European Parts Emporium/Performance / Immobilizer Solutions EPE
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    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
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  9. #9
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    Check the KS, what's that supposed to mean???

  10. #10
    NostraJackAss Jack@European_Parts's Avatar
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    Check the KS, what's that supposed to mean???
    RTFB and search the term and you will in fact find it.
    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
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