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Thread: DSG - Mechatronics or Clutch packs?

  1. #1
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    DSG - Mechatronics or Clutch packs?

    Can anyone be of assistance? Ive done a DSG reset and the Trans fault has gone. TPS has been replaced with a new one and TBA done. However intake flap fault code still showing. I have checked connectors and they LOOK fine. Any wiring checks I can do with a multimeter easily? TPS idling shows 85.9%. Thats the fault surely? Its a 140 TDI

    Code:
    Sunday,18,December,2016,15:52:09:32772
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
    VCDS Version: 16.8.4.2 (x64)
    Data version: 20161129 DS267.0
    www.Ross-Tech.com
    
    
    VIN: WVWZZZ13Z9V016080   License Plate: ROCCO LEYIA
    Mileage: 199900km-124212mi   Repair Order: 
    
    
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Chassis Type: 13 (1K0)
    Scan: 01 02 03 08 09 14 15 16 17 19 25 2E 42 44 46 52 56
    
    VIN: WVWZZZ13Z9V016080   Mileage: 199900km-124212miles
    
    01-Engine -- Status: Malfunction 0010
    02-Auto Trans -- Status: Malfunction 0010
    03-ABS Brakes -- Status: Malfunction 0010
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: Malfunction 0010
    09-Cent. Elect. -- Status: Malfunction 0010
    14-Susp. Elect. -- Status: Malfunction 0010
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: OK 0000
    17-Instruments -- Status: Malfunction 0010
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: Malfunction 0010
    2E-Media Player 3 -- Status: OK 0000
    42-Door Elect, Driver -- Status: OK 0000
    44-Steering Assist -- Status: OK 0000
    46-Central Conv. -- Status: Malfunction 0010
    52-Door Elect, Pass. -- Status: OK 0000
    56-Radio -- Status: Malfunction 0010
     
    -------------------------------------------------------------------------------
    Address 01: Engine (CBD)       Labels: 03L-906-022-CBA.clb
       Part No SW: 03L 906 022 KE    HW: 03L 906 022 G
       Component: R4 2,0L EDC G000AG  3929  
       Revision: 13H01---    Serial number: VWX7Z0H93NM1BC
       Coding: 0001078
       Shop #: WSC 00490 210 61674
       VCID: 72E0A13D6D2F25D2CF-8026
    
    3 Faults Found:
    008213 - Intake Manifold Flap Position Sensor (Bank 1) 
                   P2015 - 000 - Implausible Signal - MIL ON
                 Freeze Frame:
                        Fault Status: 11100000
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 255
                        Mileage: 0 km
                        Time Indication: 0
    
                 Freeze Frame:
                        RPM: 0 /min
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Lambda: 11.0 %
                        Lambda: 2.4 %
                        Voltage: 0.304 V
                        Bin. Bits: 00000000
    
    001674 - ECM Power Relay Load Circuit 
                   P068A - 000 - Opens Too Early - Intermittent
                 Freeze Frame:
                        Fault Status: 00100000
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 255
                        Mileage: 0 km
                        Time Indication: 0
    
                 Freeze Frame:
                        RPM: 0 /min
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 0.00 V
                        Hex Value: 0xFF00
                        Bin. Bits: 00000000
                        Temperature: -90.0C
    
    000135 - Fuel Rail/System Pressure 
                   P0087 - 000 - Too Low
                 Freeze Frame:
                        Fault Status: 01100000
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 255
                        Mileage: 199907 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 10:34:53
    
                 Freeze Frame:
                        RPM: 1173 /min
                        Inj. Quantity: 1.9 mg/str
                        (no units): 17.0
                        Pressure: 240.0 bar
                        Pressure: 96.0 bar
                        Temperature: 13.5C
                        Tank Cont.: 23.2 l
    
    Readiness: 1 1 0 0 0 
    
    -------------------------------------------------------------------------------
    Address 02: Auto Trans        Labels: 02E-927-770.clb
       Part No SW: 02E 300 052     HW: 02E 927 770 AJ
       Component: GSG DSG AG6     440 1904  
       Revision: 04844002    Serial number: 00000810070134
       Coding: 0000020
       Shop #: WSC 44551 111 44551
       VCID: 51A20EB1C8693ECA16-8004
    
    1 Fault Found:
    19143 - Unexpected / Implausible Mechanical Gear Disengagement 
                P2711 - 004 -  - Intermittent - MIL ON
                 Freeze Frame:
                        Fault Status: 10100100
                        Fault Priority: 0
                        Fault Frequency: 255
                        Reset counter: 40
                        Mileage: 199759 km
                        Time Indication: 0
    
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes (-----)       Labels: 1K0-907-379-60EC1F.clb
       Part No SW: 1K0 907 379 AE    HW: 1K0 907 379 AE
       Component: ESP MK60EC1   H35 0106  
       Revision: 00H35001    
       Coding: 763B40F5092300006E0B02EC90190082B100
       Shop #: WSC 00020 790 00000
       VCID: 75EA9A21DC4132EAEA-8020
    
    1 Fault Found:
    00668 - Supply Voltage Terminal 30 
                002 - Lower Limit Exceeded - Intermittent
                 Freeze Frame:
                        Fault Status: 00100010
                        Fault Priority: 1
                        Fault Frequency: 1
                        Reset counter: 235
                        Mileage: 199761 km
                        Time Indication: 0
    
                 Freeze Frame:
                        Count: 16386
                        Count: 15
                        Count: 4096
                        Count: 128
                        Count: 30464
                        Count: 0
                        Count: 0
                        Count: 0
    
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC        Labels: 1K0-820-047.lbl
       Part No SW: 1K0 820 047 JD    HW: 1K0 820 047 JD
       Component: Climatic PQ35   143 1313  
       Revision: 00143033    Serial number: 00000000000000
       Shop #: WSC 00000 000 00000
       VCID: 6FE6A8497E1D083A20-803A
    
    1 Fault Found:
    00532 - Supply Voltage B+ 
                002 - Lower Limit Exceeded - Intermittent
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect.        Labels: 3C0-937-049-30-M.lbl
       Part No SW: 3C8 937 049 D    HW: 3C8 937 049 D
       Component: Bordnetz-SG     H54 2602  
       Revision: 00H54000    Serial number: 00000008293294
       Coding: EC880F0300041A0067960E001900000000087B075C400124000000000000
       Shop #: WSC 00020 790 00000
       VCID: 3260613DADAF65D20F-8066
    
       Subsystem 1 - Part No: 1K8 955 119 C
       Component: Wischer 180808 022  0602  
       Coding: 00038805
       Shop #: WSC 00020  
    
       Subsystem 2 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
       Component: RLS     291008 054  0402  
       Coding: 00209133
       Shop #: WSC 00020  
    
    4 Faults Found:
    00446 - Function Limitation due to Under-Voltage 
                002 - Lower Limit Exceeded - Intermittent
                 Freeze Frame:
                        Fault Status: 00100010
                        Fault Priority: 4
                        Fault Frequency: 1
                        Reset counter: 235
                        Mileage: 199761 km
                        Time Indication: 0
    
                 Freeze Frame:
                            ON
                        Voltage: 8.20 V
                            ON
                            ON
                            OFF
                            OFF
                            OFF
    
    02385 - Rain / Light Recognition Sensor Function Restricted due to Under-Voltage 
                002 - Lower Limit Exceeded - Intermittent
                 Freeze Frame:
                        Fault Status: 00100010
                        Fault Priority: 2
                        Fault Frequency: 2
                        Reset counter: 235
                        Mileage: 0 km
                        Time Indication: 0
    
                 Freeze Frame:
                            OFF
                        Voltage: 9.65 V
                            OFF
                            ON
                            OFF
                            OFF
                            OFF
    
    00154 - Windshield Wiper Motor;  Passenger Side (V217) 
                002 - Lower Limit Exceeded - Intermittent
                 Freeze Frame:
                        Fault Status: 00100010
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 235
                        Mileage: 199761 km
                        Time Indication: 0
    
                 Freeze Frame:
                            OFF
                        Voltage: 9.70 V
                            OFF
                            ON
                            OFF
                            OFF
                            OFF
    
    02383 - Windshield Wiper Motor Function Restricted due to Under-Voltage 
                002 - Lower Limit Exceeded - Intermittent
                 Freeze Frame:
                        Fault Status: 00100010
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 235
                        Mileage: 199761 km
                        Time Indication: 0
    
                 Freeze Frame:
                            OFF
                        Voltage: 9.70 V
                            OFF
                            ON
                            OFF
                            OFF
                            OFF
    
    
    -------------------------------------------------------------------------------
    Address 14: Susp. Elect. (J250)       Labels: 3C0-907-376.clb
       Part No SW: 3C0 907 376     HW: 3C0 907 376 
       Component: DAEMPFUNGS-SG H07 0069  
       Revision: 00000000    Serial number: 23100800150002
       Coding: 000180
       Shop #: WSC 00020 790 00000
       VCID: 66C8CD6D91E7C97253-8032
    
    1 Fault Found:
    03264 - Functionalty Shut Off 
                000 -  -  - Intermittent
                 Freeze Frame:
                        Fault Status: 00100000
                        Fault Priority: 6
                        Fault Frequency: 7
                        Reset counter: 235
                        Mileage: 199755 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 13:52:14
    
                 Freeze Frame:
                        Error Code: 9
                        Bin. Bits: 00000000
    
    
    -------------------------------------------------------------------------------
    Address 15: Airbags        Labels: 1K0-909-605.lbl
       Part No SW: 1K0 909 605 AE    HW: 1K0 909 605 AE
       Component: 0H AIRBAG VW8   020 2300  
       Revision: 05020000    Serial number: 003D1D00EJ6Q  
       Coding: 0012360
       Shop #: WSC 00020 790 00000
       VCID: 6FE6A8497E1D083A20-803A
    
       Subsystem 1 - Serial number: 6332MSME40304B632
    
       Subsystem 2 - Serial number: 6342MSME4131320B/
    
       Subsystem 3 - Serial number: 6352QSME1C0F1E12N
    
       Subsystem 4 - Serial number: 6362QSME1A0F510CM
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel        Labels: 1K0-953-549-MY9.lbl
       Part No SW: 1K0 953 549 CP    HW: 1K0 953 549 CP
       Component: J0527           052 0111  
       Coding: 0001034
       Shop #: WSC 00490 210 84728
       VCID: 0200F1FD5D8F1552DF-8056
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
       Part No SW: 1K8 920 960 E    HW: 1K8 920 960 E
       Component: KOMBIINSTRUMENT VDD 1244  
       Revision: V0003000    Serial number: VWX7Z0H93NM1BC
       Coding: 0003403
       Shop #: WSC 80093 222 69422
       VCID: 336E643952B56CDA04-8066
    
    1 Fault Found:
    00446 - Function Limitation due to Under-Voltage 
                002 - Lower Limit Exceeded - Intermittent
                 Freeze Frame:
                        Fault Status: 00100010
                        Fault Priority: 2
                        Fault Frequency: 2
                        Reset counter: 235
                        Mileage: 199761 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 08:51:23
    
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels: 1K0-907-530-V4.clb
       Part No SW: 1K0 907 530 S    HW: 1K0 907 951 
       Component: J533__Gateway   H16 0210  
       Revision:   H16       Serial number: 3400
       Coding: ED881F06000212004001
       Shop #: WSC 00000 000 00000
       VCID: 3776502946CD80FA38-8062
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
       Part No SW: 1K8 920 960 E    HW: 1K8 920 960 E
       Component: IMMO            VDD 1244  
       Revision: V0003000    Serial number: VWX7Z0H93NM1BC
       Shop #: WSC 00000 000 00000
       VCID: 336E643952B56CDA04-8066
    
    1 Fault Found:
    00003 - Control Module 
                014 - Defective
                 Freeze Frame:
                        Fault Status: 01101110
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 255
                        Time Indication: 0
    
    
    -------------------------------------------------------------------------------
    Address 2E: Media Player 3 (J650)       Labels: 5N0-035-342.lbl
       Part No SW: 5N0 035 342 A    HW: 5N0 035 342 A
       Component: SG EXT.PLAYER H13 0062  
       Revision: A1001003    Serial number: 7667296593    
       Coding: 010000
       Shop #: WSC 00000 000 00000
       VCID: 254A8A612C61026A9A-8070
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver        Labels: 1K0-959-701-MAX3.lbl
       Part No SW: 1Q0 959 701 F    HW: 1Q0 959 701 F
       Component: Tuer-SG         008 2022  
       Coding: 0016949
       Shop #: WSC 00020 790 00000
       VCID: 3776502946CD80FA38-8062
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist        Labels: 1Kx-909-14x-44.clb
       Part No: 1K0 909 144 C
       Component: EPS_ZFLS Kl. 179    2301  
       Revision: 00H15000    
       Shop #: WSC 00020 790 00000
       VCID: 2A50795D857F2D12B7-807E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 46: Central Conv.        Labels: 1K0-959-433-MAX.clb
       Part No SW: 1K0 959 433 BT    HW: 1K0 959 433 BT
       Component:    KSG PQ35 G2  020 0205  
       Revision: 00020000    Serial number: 00000000000000
       Coding: 81900A0002830C7F3F04840570085ACE903CA0
       Shop #: WSC 00490 210 84728
       VCID: 030EF4F942951C5AD4-8056
    
       Subsystem 1 - Part No: 1K0 951 605 D
       Component: LIN BACKUP HORN H08 9001
    
       Subsystem 2 - Part No: 1K8 951 171 
       Component: DWA-Sensor      001 0104
    
       Subsystem 3 - Part No: 1K8 951 171 
       Component: DWA-Sensor      001 0104
    
    1 Fault Found:
    00332 - Control Circuit for Tank Flap 
                007 - Short to Ground
                 Freeze Frame:
                        Fault Status: 01100111
                        Fault Priority: 4
                        Fault Frequency: 83
                        Reset counter: 195
                        Mileage: 199755 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 14:21:18
    
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MAX3.lbl
       Part No SW: 1Q0 959 702 F    HW: 1Q0 959 702 F
       Component: Tuer-SG         008 2022  
       Coding: 0016948
       Shop #: WSC 00020 790 00000
       VCID: 387453154BD38F8231-806C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 56: Radio (J0503)       Labels: 5M0-035-1xx-56.clb
       Part No SW: 3C8 035 195     HW: 3C8 035 195 
       Component: Radio RCD510  036 0130  
       Revision: 00000001    Serial number: VWZ1Z3H3373760
       Coding: 0100040004
       Shop #: WSC 00020 790 00000
       VCID: 65CACA616CE1C26A5A-8030
    
    1 Fault Found:
    00446 - Function Limitation due to Under-Voltage 
                002 - Lower Limit Exceeded - Intermittent
                 Freeze Frame:
                        Fault Status: 00100010
                        Fault Priority: 3
                        Fault Frequency: 1
                        Reset counter: 235
                        Mileage: 199761 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 10:45:02
    
    
    End-------------------------(Elapsed Time: 02:06)--------------------------
    Last edited by Bikerz; 12-22-2016 at 05:59 AM.

  2. #2
    NostraJackAss Jack@European_Parts's Avatar
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    Address 01: Engine (CBD) Labels: 03L-906-022-CBA.clb
    Part No SW: 03L 906 022 KE HW: 03L 906 022 G
    Component: R4 2,0L EDC G000AG 3929 <<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<< Firmware update needed!
    Revision: 13H01--- Serial number: VWX7Z0H93NM1BC
    Coding: 0001078

    Change ignition switch ...very common!
    Check relay be sure to a have fresh battery.........

    Update programming!
    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

  3. #3
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    Thanks..... but thats not anything to do with gearbox or intake flap issue is it?
    Update the PCM? I cant do that can I. Needs to go to a dealer?

  4. #4
    NostraJackAss Jack@European_Parts's Avatar
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    Thanks..... but thats not anything to do with gearbox or intake flap issue is it?
    Update the PCM? I cant do that can I. Needs to go to a dealer?

    It can and does...........
    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

  5. #5
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    How is the best way of going about it on a older car like this? VW will want lots of money to do it?

  6. #6
    NostraJackAss Jack@European_Parts's Avatar
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    You could send me the ecu and I can do it for you through the mail........or go to dealer.

    Additionally the base setting for the intake flap motor, would be a good idea to check for mechanical positions.
    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

  7. #7
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    Thank you for offer but Im in the UK.
    Can you link me to any guide for checking the motor flapper? I cant find anything with google other then the Diesel Geek bracket

  8. #8
    NostraJackAss Jack@European_Parts's Avatar
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    The Diesel Geek bracket is a cheap option.........
    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

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