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Thread: 2004 Jetta TDI BEW injector timing problem/ misfire

  1. #1
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    2004 Jetta TDI BEW injector timing problem/ misfire

    This is my first post. Not a very user friendly process... third try.
    Due to #1 injector coming loose while driving (not me) it banged up the head a smidgen last year. Twice reinstalled injector since after helicoil repair. Fuel would begin to leak into cylinder after 2-3 k miles, months in time; long crank to start and much smoke. Then start perfectly rest of the day no matter how long sitting. Next morning same hard start. 43 mpg highway. Around town 30-35.
    This time (third) I used tiny bit of JB weld high temp under heat shield gasket and smidgen of form a gasket #2 below bottom o ring. Tight again but raised injector app. 1 mm. Starts fine but rougher idle though smooths out above idle. Readings in scan ridiculous. Glow plugs were unplugged when removing to check for leaking fuel, ignore those fault codes.
    Have not driven yet but need help please. Thanks so much.
    John

    Code:
    Saturday,15,June,2019,09:42:53:07126 
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x86
    VCDS Version: 19.6.0.2  HEX-V2 CB: 0.4505.4
    Data version: 20190529 DS308.0
    www.Ross-Tech.com
    
    
    VIN: 3VWRR69M74M078653   License Plate: 
    
    
    Chassis Type: 9M (9M - VW Jetta IV (1998 > 2014))
    Scan: 01 02 03 08 09 15 16 17 19 22 29 35 36 37 39 46 47 55 56 57
              75 76
     
    VIN: 3VWRR69M74M078653   Mileage: 400520km-248871miles
    -------------------------------------------------------------------------------
    Address 01: Engine        Labels: 038-906-016-BEW.lbl
       Part No SW: 038 906 016 H    HW: 028 101 114 6
       Component: R4 1.9L EDC G000AG  5375  
       Revision: 12345678    Serial number: VWZ7Z0C8501312
       Coding: 0150034
       Shop #: WSC 00066 000 00000
       VCID: 196FCEEF45880FAF2DF-5184
    
    5 Faults Found:
    16685 - Cylinder 1 
                P0301 - 000 - Misfire Detected
                 Freeze Frame:
                        RPM: 903 /min
                        Torque: 58.0 Nm
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 13.38 V
                        Bin. Bits: 00001100
                        Temperature: 25.2C
                        (no units): 46.0
    
    17055 - Cylinder 1 Glow Plug Circuit (Q10) 
                P0671 - 000 - Electrical Fault
                 Freeze Frame:
                        RPM: 210 /min
                        Torque: 88.0 Nm
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 10.49 V
                        Bin. Bits: 00001100
                        Temperature: 24.3C
                        Bin. Bits: 01110000
    
    17056 - Cylinder 2 Glow Plug Circuit (Q11) 
                P0672 - 000 - Electrical Fault
                 Freeze Frame:
                        RPM: 210 /min
                        Torque: 88.0 Nm
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 10.49 V
                        Bin. Bits: 00001100
                        Temperature: 24.3C
                        Bin. Bits: 01110000
    
    17057 - Cylinder 3 Glow Plug Circuit (Q12) 
                P0673 - 000 - Electrical Fault
                 Freeze Frame:
                        RPM: 210 /min
                        Torque: 88.0 Nm
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 10.49 V
                        Bin. Bits: 00001100
                        Temperature: 24.3C
                        Bin. Bits: 01110000
    
    17058 - Cylinder 4 Glow Plug Circuit (Q13) 
                P0674 - 000 - Electrical Fault
                 Freeze Frame:
                        RPM: 210 /min
                        Torque: 88.0 Nm
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 10.49 V
                        Bin. Bits: 00001100
                        Temperature: 24.3C
                        Bin. Bits: 01110000
    
    Readiness: 1 1 1 1 1 
    
    -------------------------------------------------------------------------------
    Address 02: Auto Trans        Labels: 09A-927-750.lbl
       Part No: 09A 927 750 AM
       Component: AG5 Getriebe 09A   0242   
       VCID: 76B5E55391D680D7E0D-50AE
    
    1 Fault Found:
    01045 - Tiptronic Switch (F189) 
                27-00 - Implausible Signal
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes        Labels: 1C0-907-37x-ESP-F.lbl
       Part No: 1C0 907 379 M
       Component: ESP FRONT MK60      0102  
       Coding: 0019458
       Shop #: WSC 00066 000 00000
       VCID: 34311F5BC22AD2C71E9-5184
    
    1 Fault Found:
    01314 - Engine Control Module 
                013 - Check DTC Memory - Intermittent
    
    -------------------------------------------------------------------------------
    Address 15: Airbags        Labels: 6Q0-909-605-VW5.lbl
       Part No: 1C0 909 605 F
       Component: 04 AIRBAG VW61 0202 0003  
       Coding: 12340
       Shop #: WSC 00066  
       VCID: 270BF81706FCA95FABB-513C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments        Labels: 1J0-920-xx5-17.lbl
       Part No: 1J5 920 906 R
       Component: KOMBI+WEGFAHRSP VDO V54  
       Coding: 15234
       Shop #: WSC 00000  
       VCID: 3C21377BEF7A1A87D69-513C
       3VWRR69M74M078653     VWZ7Z0C8501312
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
       Part No: 6N0 909 901 
       Component: Gateway K<->CAN    0001  
       Coding: 00006
       Shop #: WSC 00066  
       VCID: 70B9D34BF3B2AEE73A1-513C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 46: Central Conv.        Labels: 1C0-959-799.lbl
       Part No: 1C0 959 799 C
       Component: 1H Komfortgert HLO 0003  
       Coding: 00258
       Shop #: WSC 00066  
       VCID: 372B2857D65C39DF3BB-4B1E
    
       Subsystem 1 - Part No: 1C1959801A
       Component: 1H Trsteuer.FS KLO 0202  
    
       Subsystem 2 - Part No: 1C1959802A
       Component: 1H Trsteuer.BF KLO 0202  
    
       Subsystem 3 - Part No: 1C0959811A
       Component: 1H Trsteuer.HL KLO 0202  
    
       Subsystem 4 - Part No: 1C0959812A
       Component: 1H Trsteuer.HR KLO 0202  
    
    1 Fault Found:
    00912 - Window Regulator Switch; Front Left (E40) 
                27-10 - Implausible Signal - Intermittent
    
    -------------------------------------------------------------------------------
    Address 56: Radio        Labels: 3B7-035-1xx-56.lbl
       Part No: 3B7 035 180 F
       Component:    Radio ZSW        0016  
       Coding: 00401
       Shop #: WSC 00066  
       VCID: 2313EC0772C4457FF73-513C
    
    1 Fault Found:
    00881 - Connection to Speaker Rear Right 
                44-10 - Short Circuit - Intermittent
    
    End----------(Elapsed Time: 05:16, VBatt start/end: 12.1V/12.1V)-----------



    Code:
       Address 01: Engine  (038 906 016 H)
    
    09:48:09
      945 /min   Engine Speed (G28)
      5.8 mg/str   Injection Quantity 
      7.1KW   Injection Duration (specified)
      5.3 BTDC   Injection Start (specified)
      6.1KW   Injection Duration (specified)
      36.9C   Coolant Temperature (G62)
      2.99 mg/str   Injection Quantity Deviation Cyl. 1
      -1.91 mg/str   Injection Quantity Deviation Cyl. 2
      -1.20 mg/str   Injection Quantity Deviation Cyl. 3
      -0.28 mg/str   Injection Quantity Deviation Cyl. 4
      0.0   Injector Status Cylinder 1
      0.0   Injector Status Cylinder 2
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
                    Address 01: Engine  (038 906 016 H)
    
    09:48:27
      1155 /min   Engine Speed (G28)
      6.3 mg/str   Injection Quantity 
      6.1KW   Injection Duration (specified)
      6.5 BTDC   Injection Start (specified)
      7.1KW   Injection Duration (specified)
      37.8C   Coolant Temperature (G62)
      2.99 mg/str   Injection Quantity Deviation Cyl. 1
      -3.01 mg/str   Injection Quantity Deviation Cyl. 2
      -1.22 mg/str   Injection Quantity Deviation Cyl. 3
      1.01 mg/str   Injection Quantity Deviation Cyl. 4
      0.0   Injector Status Cylinder 1
      0.0   Injector Status Cylinder 2
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
                    Address 01: Engine  (038 906 016 H)
    
    09:48:36
      1659 /min   Engine Speed (G28)
      7.7 mg/str   Injection Quantity 
      6.1KW   Injection Duration (specified)
      8.1 BTDC   Injection Start (specified)
      6.1KW   Injection Duration (specified)
      38.7C   Coolant Temperature (G62)
      2.99 mg/str   Injection Quantity Deviation Cyl. 1
      -3.01 mg/str   Injection Quantity Deviation Cyl. 2
      -1.15 mg/str   Injection Quantity Deviation Cyl. 3
      0.96 mg/str   Injection Quantity Deviation Cyl. 4
      0.0   Injector Status Cylinder 1
      0.0   Injector Status Cylinder 2
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
                    Address 01: Engine  (038 906 016 H)
    
    09:48:52
      1932 /min   Engine Speed (G28)
      8.5 mg/str   Injection Quantity 
      5.6KW   Injection Duration (specified)
      7.8 BTDC   Injection Start (specified)
      5.6KW   Injection Duration (specified)
      39.6C   Coolant Temperature (G62)
      2.99 mg/str   Injection Quantity Deviation Cyl. 1
      -3.01 mg/str   Injection Quantity Deviation Cyl. 2
      -1.15 mg/str   Injection Quantity Deviation Cyl. 3
      0.96 mg/str   Injection Quantity Deviation Cyl. 4
      0.0   Injector Status Cylinder 1
      0.0   Injector Status Cylinder 2
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
                    Address 01: Engine  (038 906 016 H)
    
    09:49:07
      2709 /min   Engine Speed (G28)
      6.9 mg/str   Injection Quantity 
      2.6KW   Injection Duration (specified)
      10.9 BTDC   Injection Start (specified)
      3.1KW   Injection Duration (specified)
      41.4C   Coolant Temperature (G62)
      2.99 mg/str   Injection Quantity Deviation Cyl. 1
      -3.01 mg/str   Injection Quantity Deviation Cyl. 2
      -1.15 mg/str   Injection Quantity Deviation Cyl. 3
      0.96 mg/str   Injection Quantity Deviation Cyl. 4
      0.0   Injector Status Cylinder 1
      0.0   Injector Status Cylinder 2
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
                    Address 01: Engine  (038 906 016 H)
    
    09:49:15
      2982 /min   Engine Speed (G28)
      8.8 mg/str   Injection Quantity 
      2.6KW   Injection Duration (specified)
      13.0 BTDC   Injection Start (specified)
      2.6KW   Injection Duration (specified)
      43.2C   Coolant Temperature (G62)
      2.99 mg/str   Injection Quantity Deviation Cyl. 1
      -3.01 mg/str   Injection Quantity Deviation Cyl. 2
      -1.15 mg/str   Injection Quantity Deviation Cyl. 3
      0.96 mg/str   Injection Quantity Deviation Cyl. 4
      4.0   Injector Status Cylinder 1
      4.0   Injector Status Cylinder 2
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Address 01: DTCs cleared
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
                    Address 01: Engine  (038 906 016 H)
    
    09:51:15 Group 001: Injection Quantity
      882 /min  Engine Speed (G28)
      8.0 mg/str  Injection Quantity 
      6.6KW  Injection Duration (specified)
      48.6C  Coolant Temperature (G62)
    
    09:51:15 Group 004: Pump-Jet Valves
      882 /min  Engine Speed (G28)
      4.0 BTDC  Injection Start (specified)
      6.1KW  Injection Duration (specified)
      -1.1KW  Torsion Value 
    
    09:51:15 Group 005: Start Conditions (last Engine Start)
      882 /min  Engine Speed (G28)
      14.8 mg/str  Start Injection Quantity
      48.0  Start Synchronisation
      48.6C  Coolant Temperature (G62)
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
                    Address 01: Engine  (038 906 016 H)
    
    09:51:54 Group 001: Injection Quantity
      903 /min  Engine Speed (G28)
      6.9 mg/str  Injection Quantity 
      6.1KW  Injection Duration (specified)
      50.4C  Coolant Temperature (G62)
    
    09:51:54 Group 004: Pump-Jet Valves
      924 /min  Engine Speed (G28)
      4.0 BTDC  Injection Start (specified)
      6.1KW  Injection Duration (specified)
      -1.1KW  Torsion Value 
    
    09:51:54 Group 013: Idle Stabilization (Injection Quantity Deviation)
      2.99 mg/str  Injection Quantity Deviation Cyl. 1
      -1.84 mg/str  Injection Quantity Deviation Cyl. 2
      -0.73 mg/str  Injection Quantity Deviation Cyl. 3
      -0.75 mg/str  Injection Quantity Deviation Cyl. 4
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
                    Address 01: Engine  (038 906 016 H)
    
    09:52:23 Group 001: Injection Quantity
      903 /min  Engine Speed (G28)
      6.9 mg/str  Injection Quantity 
      6.1KW  Injection Duration (specified)
      51.3C  Coolant Temperature (G62)
    
    09:52:23 Group 004: Pump-Jet Valves
      903 /min  Engine Speed (G28)
      4.0 BTDC  Injection Start (specified)
      6.1KW  Injection Duration (specified)
      -1.1KW  Torsion Value 
    
    09:52:23 Group 018: Piezo Unit Injector Status
      0.0  Injector Status Cylinder 1
      0.0  Injector Status Cylinder 2
      0.0  Injector Status Cylinder 3
      0.0  Injector Status Cylinder 4
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
                    Address 01: Engine  (038 906 016 H)
    
    09:52:55 Group 001: Injection Quantity
      882 /min  Engine Speed (G28)
      7.7 mg/str  Injection Quantity 
      6.1KW  Injection Duration (specified)
      52.2C  Coolant Temperature (G62)
    
    09:52:55 Group 004: Pump-Jet Valves
      882 /min  Engine Speed (G28)
      4.0 BTDC  Injection Start (specified)
      6.6KW  Injection Duration (specified)
      -1.1KW  Torsion Value 
    
    09:52:55 Group 023: Injector Switch Time Deviation
      36.0  Switch Time Deviat. Cylinder 1
      -28.0  Switch Time Deviat. Cylinder 2
      -15.0  Switch Time Deviat. Cylinder 3
      -19.0  Switch Time Deviat. Cylinder 4
    Last edited by Boki Ar; 06-15-2019 at 03:43 PM. Reason: Add / in [Code] tag

  2. #2
    Verified VCDS User
    Join Date
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    Location
    USA
    Posts
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