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Thread: 2010-2011 Polo EGR fault codes

  1. #1
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    2010-2011 Polo EGR fault codes

    My son has bought a Polo 6R and it is putting up Egr errors and is going into limp mode. Garage has given him 3 months warranty on car. Ive plugged it in and recorded faults as a safeguard against any excuses that may arrise. Also the r/h indicator lamp on dash is not working when indicator or hazards are on. Car has just been Mot'd a month ago the length of time he's had it. Any help appreciated as dont want them bodging it.


    Code:
    Thursday,09,July,2020,17:10:47:47700
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
    VCDS Version: 20.4.0.1 (x64)  HEX-V2 CB: 0.4508.4
    Data version: 20200331 DS317.0
    www.Ross-Tech.com
    
    
    VIN: WVWZZZ6RZBY053683   License Plate: NJ60TWF
    Mileage: 164060km-101942mi   Repair Order: 
    
    
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Chassis Type: 6R-VW25 (6N0)
    Scan: 01 03 04 08 09 15 17 19 25 2E 44 56
    
    VIN: WVWZZZ6RZBY053683   Mileage: 164060km-101942miles
    
    01-Engine -- Status: Malfunction 0010
    03-ABS Brakes -- Status: OK 0000
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: OK 0000
    09-Cent. Elect. -- Status: OK 0000
    15-Airbags -- Status: OK 0000
    17-Instruments -- Status: OK 0000
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    2E-Media Player 3 -- Status: OK 0000
    44-Steering Assist -- Status: OK 0000
    56-Radio -- Status: Malfunction 0010
    -------------------------------------------------------------------------------
    Address 01: Engine (J623-CAYB)       Labels:. 03L-906-023-CAY.clb
       Part No SW: 03L 906 023 BC    HW: 03L 906 023 D
       Component: R4 1.6l TDI   H13 9979  
       Revision: --H13---    Serial number:               
       Coding: 00114014000500080000
       Shop #: WSC 124697 483 00190
       ASAM Dataset: EV_ECM16TDI02103L906023BC 003014
       ROD: EV_ECM16TDI02103L906023AH_003.rod
       VCID: 6889BF6762F87E0BFB2-803C
    
    2 Faults Found:
    7563 - EGR Sensor 1 
              P046C 00 [096] - Implausible Signal
              Intermittent - Not Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Fault Frequency: 1
                        Mileage: 163989 km
                        Date: 2020.07.08
                        Time: 16:44:59
    
                        Engine speed: 1436.25 /min
                        Normed load value: 89.4 %
                        Vehicle speed: 77 km/h
                        Coolant temperature: 81 C
                        Intake air temperature: 24 C
                        Ambient air pressure: 1000 mbar
                        Voltage terminal 30: 14.005 V
                        Unlearning counter according OBD: 37
                        EGR Solen.val.: actual value-ANG_EGRV[0]: -0.189 %
                        EGR Vacuum Regulator Solen.val.: activation-ANG_SP_EGRV[0]: 0.000 %
                        High pressure EGR actuator: activation-PWM_HBR_EGRV[0]: -20.459 %
                        High press EGR actuator: actual unconditioned volt val-V_EGRV[0]: 0.693 V
                        EGR valve: offset closed-V_EGRV_BOL[0]: 0.698 V
                        EGR valve: offset open-V_EGRV_TOL[0]: 3.999 V
                        Actuator for high pressure EGR: status-LF_STATE_EGRV_DISP[0]: 78
    
    7343 - EGR Sensor 2 
              P0407 00 [032] - Signal too Low
              Intermittent - Not Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Fault Frequency: 2
                        Mileage: 164039 km
                        Date: 2020.07.09
                        Time: 14:29:02
    
                        Engine speed: 1369.25 /min
                        Normed load value: 82.7 %
                        Vehicle speed: 73 km/h
                        Coolant temperature: 54 C
                        Intake air temperature: 22 C
                        Ambient air pressure: 1000 mbar
                        Voltage terminal 30: 14.231 V
                        Unlearning counter according OBD: 39
                        EGR Solen.val.: actual value-ANG_EGRV[0]: -0.562 %
                        EGR Vacuum Regulator Solen.val.: activation-ANG_SP_EGRV[0]: 0.000 %
                        High pressure EGR actuator: activation-PWM_HBR_EGRV[0]: -15.207 %
                        High press EGR actuator: actual unconditioned volt val-V_EGRV[0]: 0.684 V
                        EGR valve: offset closed-V_EGRV_BOL[0]: 0.698 V
                        EGR valve: offset open-V_EGRV_TOL[0]: 3.999 V
                        Actuator for high pressure EGR: status-LF_STATE_EGRV_DISP[0]: 70
    
    Readiness: 0 0 0 0 0 
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP82.clb
       Part No SW: 6R0 907 379 AJ    HW: 6R0 907 379 AF
       Component: ESP8.2i front H05 0001  
       Revision: --------    
       Coding: 230228E3417200B5C42B14EA82D400821300
       Shop #: WSC 02069 000 00000
       VCID: 065591DF486C887B69E-8052
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC (J301)       Labels: 6R0-820-045-9AP.clb
       Part No SW: 6R0 820 045 J    HW: 6R0 820 045 J
       Component: Climatic       25 0660  
       Revision: 00 11 25    
       VCID: 35372613654AD3E3B04-8060
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect. (J519)       Labels:. 6R0-937-08x-09.clb
       Part No SW: 6R0 937 087 H    HW: 6R0 937 087 
       Component: BCM PQ25 H+4  H46 0230  
       Revision: BF046001    Serial number: 0345 188102351
       Coding: 25B029BF08E12400922000003D2B0CD00000410F60060000200000000000
       Shop #: WSC 00791 210 104164
       VCID: 42DD4DCF2484745B056-8016
    
       Subsystem 1 - Part No SW: 6R0 959 802 R    HW: 6R0 959 802 R  Labels: 6R0-959-802.CLB
       Component: J386__TSG_FT  006 0912 
       Serial number: KU0-KU030.06.1011160
       Coding: 08BC30
    
       Subsystem 2 - Part No SW: 6R0 959 801 T    HW: 6R0 959 801 T  Labels: 6R0-959-801.CLB
       Component: J387__TSG_BT  006 0912 
       Serial number: KU0-KU001.07.1011930
       Coding: 08BC30
    
       Subsystem 3 - Part No: 1K8 951 171 A
       Component: DWA-Sensor 00  001 0103 
       Coding: 000000
    
       Subsystem 4 - Part No: 1K8 951 605 A
       Component: LIN BACKUP HO  H11 9004 
       Coding: 000000
    
       Subsystem 5 - Part No: 1K8 951 171 A
       Component: DWA-Sensor 00  001 0103 
       Coding: 000000
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
       Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
       Component: VW10Airbag00A H09 0020  
       Revision: --------    Serial number: 003GX0048EH9
       Coding: 003041
       Shop #: WSC 124697 483 00190
       ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
       ROD: EV_AirbaVW10BPAVW250.rod
       VCID: 4ACD65EF1C34AC1BCD6-801E
    
       Crash sensor for side airbag: driver side: 
       Serial number: 3572SRB40000C4907AFF
    
       Crash sensor for side airbag: front passenger side: 
       Serial number: 3582SRB40000C50CE97I
    
       Crash sensor for side airbag: rear: driver side: 
       Serial number: 3515RRB40696Q5E6J046
    
       Crash sensor for side airbag: rear: passenger side: 
       Serial number: 3525RRB40676Q5E6P19H
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
       Part No SW: 6R0 920 961 F    HW: 6R0 920 961 F
       Component: KOMBI         H04 0304  
       Serial number: 00000000000000
       Coding: 440A00
       Shop #: WSC 124697 483 00190
       ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04086
       ROD: EV_Kombi_UDS_VDD_RM09_004_VW25.rod
       VCID: 392F2A2349D2378354C-806C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway (J533)       Labels:. 6N0-909-901-6R.clb
       Part No SW: 6N0 909 901     HW: 6R0 937 087 
       Component: GW-K-CAN TP20 0230  
       Coding: 002100
       Shop #: WSC 00791 210 104164
       VCID: 70B9D7075AA8B6CBA32-8024
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
       Part No SW: 5K0 953 234     HW: 5K0 953 234 
       Component: IMMO          H04 0304  
       Serial number:               
       Coding: 000000
       Shop #: WSC 00000 000 00000
       ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03008
       ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
       VCID: 6A8DC56F7CF44C1BED6-803E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 2E: Media Player 3 (J650)       Labels:. 5N0-035-342.lbl
       Part No SW: 5N0 035 342 C    HW: 5N0 035 342 C
       Component: SG EXT.PLAYER H13 0111  
       Revision: A1001003    Serial number: 7668267244    
       Coding: 010000
       Shop #: WSC 124697 483 00190
       VCID: 270BFC5BAFE6B173328-8072
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist        Labels: 6Q0-423-156.clb
       Part No: 6R0 423 156 B
       Component: LenkhilfeTRW        V277  
       Coding: 11230
       Shop #: WSC 00788  
       VCID: 2F3B147B8E56E933FA8-807A
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 56: Radio (J503)       Labels:. 5M0-035-1xx-56.clb
       Part No SW: 5M0 035 186 AA    HW: 5M0 035 186 AA
       Component: Radio RCD310  016 0049  
       Revision: 01000000    Serial number: VWZ1Z2K7149183
       Coding: 0100040002
       Shop #: WSC 124697 483 00190
       VCID: 6B83C06B738E5513960-803E
    
    1 Fault Found:
    00874 - Treble Speaker Front Left (R20) 
                011 - Open Circuit
                 Freeze Frame:
                        Fault Status: 01101011
                        Fault Priority: 5
                        Fault Frequency: 1
                        Reset counter: 134
                        Mileage: 163839 km
                        Time Indication: 0
                        Date: 2014.11.23
                        Time: 09:17:38
    
    
    End----(Elapsed Time: 01:29, VBatt start/end: 11.9V/11.9V. VIgn 0.0V)------

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  3. #2
    Verified VCDS User
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    Hi!
    If You have warranty on this car, ask to replace the EGR module under warranty. It is a well known fault of those engines. Be strong when discussing this issue with garage, ask for original spare part, do not accept aftermarket EGR module - those cheap CRAP (Chinese Replacement Auto Part) works for couple months in best case...

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