EPC and multiple simultaneous open/short circuits

   #1  

Warmshoe

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2009 A4 Cabrio, gets intermittent EPC light and limp mode. When car cools off it's OK again. It's interesting that there are many simultaneous open circuit/sort codes at "Mileage: 74741 km". I imagine the EPC was caused by the P2295 Fuel Pressure Regulator Valve.

Do the numerous simultaneous open/short codes suggest a harness issue?

Summary of codes:
Code:
001092 - EVAP Purge Control Valve (N80) 
               P0444 - 004 - Circuit Open - Intermittent

000051 - Turbocharger Bypass Valve Control Circuit 
               P0033 - 004 - Malfunction / Open Circuit – Intermittent

000579 - Solenoid Valve  for Boost Pressure Control (N75) 
               P0243 - 004 - Malfunction - Intermittent - MIL ON

005490 – Left Engine Mount Solenoid Valve (N144) 
               P1572 - 002 - Short to Ground - Intermittent

005494 - Right Engine Mount Solenoid Valve (N145) 
               P1576 - 002 - Short to Ground - Intermittent

009216 - EVAP Leak Detection Pump Control Circuit 
               P2400 - 004 - Malfunction - Intermittent - MIL ON

008853 - Fuel Pressure Regulator Valve (N276) 
               P2295 - 002 - Short to Ground - Intermittent

000049 - Oxygen (Lambda) Sensor B1 S1: Heating Circuit 
               P0031 - 002 - Short to Ground - Intermittent

000054 - Oxygen (Lambda) Sensor B1 S2: Heating Circuit 
               P0036 - 004 - Malfunction / Open Circuit - Intermittent


Full engine scan:

Code:
Thursday,09,July,2020,07:49:08:12511
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 8 x64
VCDS Version: 20.4.1.0 (x64)  HEX-NET CB: 0.4513.4
Data version: 20200331 DS317.0
www.Ross-Tech.com


VIN: WAUDF48H79K009102   License Plate: GARY A4
Mileage:    Repair Order: 2020-07-09

mileage 46,452 miles - 74,757 km

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine       Labels: 06F-907-115-AXX.clb
Control Module Part Number: 8E1 910 115 H    HW: 8E0 907 115 D
  Component and/or Version: 2.0l R4/4V TFSI     0010
           Software Coding: 011C010A190F0120
            Work Shop Code: WSC 00672 785 00200
                      VCID: 271E223A96DDCBBE6A-8072
9 Faults Found:

001092 - EVAP Purge Control Valve (N80) 
               P0444 - 004 - Circuit Open - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 242 /min
                    Load: 65.9 %
                    Speed: 0.0 km/h
                    Temperature: 39.0°C
                    Temperature: 44.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 11.430 V

000051 - Turbocharger Bypass Valve Control Circuit 
               P0033 - 004 - Malfunction / Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 242 /min
                    Load: 65.9 %
                    Speed: 0.0 km/h
                    Temperature: 39.0°C
                    Temperature: 44.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 11.557 V

000579 - Solenoid Valve  for Boost Pressure Control (N75) 
               P0243 - 004 - Malfunction - Intermittent - MIL ON
             Freeze Frame:
                    Fault Status: 10100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 242 /min
                    Load: 65.9 %
                    Speed: 0.0 km/h
                    Temperature: 39.0°C
                    Temperature: 44.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 11.557 V

005490 - Left Engine Mount Solenoid Valve (N144) 
               P1572 - 002 - Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 242 /min
                    Load: 65.9 %
                    Speed: 0.0 km/h
                    Temperature: 39.0°C
                    Temperature: 44.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 11.557 V

005494 - Right Engine Mount Solenoid Valve (N145) 
               P1576 - 002 - Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 242 /min
                    Load: 65.9 %
                    Speed: 0.0 km/h
                    Temperature: 39.0°C
                    Temperature: 44.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 11.557 V

009216 - EVAP Leak Detection Pump Control Circuit 
               P2400 - 004 - Malfunction - Intermittent - MIL ON
             Freeze Frame:
                    Fault Status: 10100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 242 /min
                    Load: 66.2 %
                    Speed: 0.0 km/h
                    Temperature: 39.0°C
                    Temperature: 44.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 11.430 V

008853 - Fuel Pressure Regulator Valve (N276) 
               P2295 - 002 - Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 242 /min
                    Load: 63.1 %
                    Speed: 0.0 km/h
                    Temperature: 39.0°C
                    Temperature: 44.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 11.557 V

000049 - Oxygen (Lambda) Sensor B1 S1: Heating Circuit 
               P0031 - 002 - Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 1706 /min
                    Load: 14.5 %
                    Speed: 51.0 km/h
                    Temperature: 55.0°C
                    Temperature: 36.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 13.462 V

000054 - Oxygen (Lambda) Sensor B1 S2: Heating Circuit 
               P0036 - 004 - Malfunction / Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74742 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 1989 /min
                    Load: 38.0 %
                    Speed: 70.0 km/h
                    Temperature: 66.0°C
                    Temperature: 36.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 13.589 V


Readiness: 0000 0000
 
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   #2  

Jef

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Please post a full Auto-Scan. Is there an issue with the ECM Power Supply Relay (J757)?
 
   #3  

Jack@European_Parts

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009216 - EVAP Leak Detection Pump Control Circuit
P2400 - 004 - Malfunction - Intermittent - MIL ON

000579 - Solenoid Valve for Boost Pressure Control (N75)
P0243 - 004 - Malfunction - Intermittent - MIL ON




Check N80 & N75 for direct or shared short yet it is why MIL is ON?

That is NOT an auto-scan.......
 
   #4  

Warmshoe

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Auto-Scan:

Code:
Thursday,09,July,2020,08:02:48:12511
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 8 x64
VCDS Version: 20.4.1.0 (x64)  HEX-NET CB: 0.4513.4
Data version: 20200331 DS317.0
www.Ross-Tech.com


VIN: WAUDF48H79K009102   License Plate: GARY A4
Mileage: 74750km-46447mi   Repair Order: 2020-07-09 FULL


Chassis Type: 8H (8H - Audi Cabrio B6/B7 (2003 > 2009))
Scan: 01 02 03 08 09 0F 11 15 16 17 18 25 26 36 37 45 46 55 56 57
          63 65 67 73 75 76 77
 
VIN: WAUDF48H79K009102   Mileage: 74750km-46447miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels:. 06F-907-115-AXX.clb
   Part No SW: 8E1 910 115 H    HW: 8E0 907 115 D
   Component: 2.0l R4/4V TFSI     0010  
   Revision: 5EH15---    Serial number:               
   Coding: 011C010A190F0120
   Shop #: WSC 00672 785 00200
   VCID: 271E223A96DDCBBE6A-8072

9 Faults Found:
001092 - EVAP Purge Control Valve (N80) 
               P0444 - 004 - Circuit Open - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 242 /min
                    Load: 65.9 %
                    Speed: 0.0 km/h
                    Temperature: 39.0°C
                    Temperature: 44.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 11.430 V

000051 - Turbocharger Bypass Valve Control Circuit 
               P0033 - 004 - Malfunction / Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 242 /min
                    Load: 65.9 %
                    Speed: 0.0 km/h
                    Temperature: 39.0°C
                    Temperature: 44.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 11.557 V

000579 - Solenoid Valve  for Boost Pressure Control (N75) 
               P0243 - 004 - Malfunction - Intermittent - MIL ON
             Freeze Frame:
                    Fault Status: 10100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 242 /min
                    Load: 65.9 %
                    Speed: 0.0 km/h
                    Temperature: 39.0°C
                    Temperature: 44.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 11.557 V

005490 - Left Engine Mount Solenoid Valve (N144) 
               P1572 - 002 - Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 242 /min
                    Load: 65.9 %
                    Speed: 0.0 km/h
                    Temperature: 39.0°C
                    Temperature: 44.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 11.557 V

005494 - Right Engine Mount Solenoid Valve (N145) 
               P1576 - 002 - Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 242 /min
                    Load: 65.9 %
                    Speed: 0.0 km/h
                    Temperature: 39.0°C
                    Temperature: 44.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 11.557 V

009216 - EVAP Leak Detection Pump Control Circuit 
               P2400 - 004 - Malfunction - Intermittent - MIL ON
             Freeze Frame:
                    Fault Status: 10100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 242 /min
                    Load: 66.2 %
                    Speed: 0.0 km/h
                    Temperature: 39.0°C
                    Temperature: 44.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 11.430 V

008853 - Fuel Pressure Regulator Valve (N276) 
               P2295 - 002 - Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 242 /min
                    Load: 63.1 %
                    Speed: 0.0 km/h
                    Temperature: 39.0°C
                    Temperature: 44.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 11.557 V

000049 - Oxygen (Lambda) Sensor B1 S1: Heating Circuit 
               P0031 - 002 - Short to Ground - Intermittent
             Freeze Frame:
                    Fault Status: 00100010
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74741 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 1706 /min
                    Load: 14.5 %
                    Speed: 51.0 km/h
                    Temperature: 55.0°C
                    Temperature: 36.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 13.462 V

000054 - Oxygen (Lambda) Sensor B1 S2: Heating Circuit 
               P0036 - 004 - Malfunction / Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 74742 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 1989 /min
                    Load: 38.0 %
                    Speed: 70.0 km/h
                    Temperature: 66.0°C
                    Temperature: 36.0°C
                    Absolute Pres.: 990.0 mbar
                    Voltage: 13.589 V

Readiness: 0000 0000

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09L-927-760.lbl
   Part No SW: 8E1 910 156 K    HW: 09L 927 156 B
   Component: AG6 09L 2,0TFSI USA 0080  
   Revision: --H01---    Serial number:        4499075
   Coding: 0000002
   Shop #: WSC 00000 000 00000
   VCID: 2F2ECA1ABE2D93FEA2-807A

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 8E0-910-517.clb
   Part No SW: 8E0 910 517 J    HW: 8E0 614 517 BH
   Component: ESP8 quattro    H06 0140  
   Revision: 00000000    Serial number: 00000000000000
   Coding: 0004528
   Shop #: WSC 00672 785 00200
   VCID: 2E10D71EB9279AF6A9-807A

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 8E0-820-043.lbl
   Part No: 8E0 820 043 BM
   Component:   A4 Klimaautomat   3233  
   Coding: 00100
   Shop #: WSC 00672  
   VCID: 6D92101225A121EED0-50F4

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels: 8E0-907-279-8EC.lbl
   Part No: 8E0 907 279 N
   Component: int. Lastmodul  USA 0907  
   Coding: 21023
   Shop #: WSC 00000  
   VCID: 3D32E0523541716E20-4AA4

No fault code found.

-------------------------------------------------------------------------------
Address 0F: Digital Radio        Labels: 8E0-035-593-SIR.lbl
   Part No SW: 8E0 035 593 N    HW:             
   Component: SDAR SIRIUS          
   Revision:             Serial number: AUZ4Z7H0429834
   Shop #: WSC 00000 000 00000
   VCID: 3424C576550BB026DF-5160

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 8H0-959-655-94.lbl
   Part No SW: 8H0 959 655 H    HW: 8H0 959 655 H
   Component:    Airbag 9.42  H01 1830  
   Revision: 92H01183    Serial number: 003D00008JNN  
   Coding: 0132105
   Shop #: WSC 00672 785 00200
   VCID: 3FCE9A5A6E4D637E32-806A

   Subsystem 1 - Part No: 8H0 910 339 B
   Component: BF-Gewichtsens. H02 0020

   Subsystem 2 - Serial number: 03N9D         

   Subsystem 3 - Serial number: 0001.01.0000H0200000000000ÿ†63

   Subsystem 4 - Serial number: 000000ÿ†6332BRB4045CBE51Xÿ†63

   Subsystem 5 - Serial number: CBE51Xÿ†6342BRB4045CD22DXÿ†63

   Subsystem 6 - Serial number: CD22DXÿ†63729RB4044CD8A6/ÿ†63

   Subsystem 7 - Serial number: CD8A6/ÿ†63829RB4044CD9EB8ÿ

   Subsystem 8 - Serial number: CD9EB8ÿ

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 8E0-953-549.lbl
   Part No: 8E0 953 549 Q
   Component: Lenksáulenmodul     0801  
   Coding: 03041
   Shop #: WSC 00672  
   VCID: 41CA9CA249B9158E44-4AA4

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 8E0-920-9xx-8EC.lbl
   Part No SW: 8H0 920 982 B    HW: 8H0 920 982 B
   Component: KOMBI+WFS 4     H10 0200  
   Revision: 0200        Serial number: 00000000000000
   Coding: 0007261
   Shop #: WSC 08126 444 13877
   VCID: 302CC966A2138C06BB-50F4

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 8E0-920-9xx-8EC.lbl
   Part No SW: 8H0 920 982 B    HW: 8H0 920 982 B
   Component: KOMBI+WFS 4     H10 0200  
   Revision: 0200        Serial number: 00000000000000
   Coding: 0007261
   Shop #: WSC 08126 444 13877
   VCID: 302CC966A2138C06BB-50F4

No fault code found.

-------------------------------------------------------------------------------
Address 26: Auto Roof        Labels: 8H0-959-255.lbl
   Part No: 8H0 959 255 B
   Component:  VSG  B6 CABRIO     7195  
   Shop #: WSC 00672 785 00200
   VCID: 3522F8725D71A92EE8-50F4

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 8E0-959-433-MAX.clb
   Part No: 8H0 959 433 L
   Component: Komfortgerát T7B    5442  
   Coding: 11820
   Shop #: WSC 00672  
   VCID: 3D32E0523541716E20-4AA4

   Subsystem 1 - Part No: 8H1959801D
   Component: Tõrsteuer.FS BRM 0205  

   Subsystem 2 - Part No: 8H1959802D
   Component: Tõrsteuer.BF BRM 0205  

   Subsystem 3 - Part No: 8H0959801A
   Component: Tõrsteuer.HL BRM 0003  

   Subsystem 4 - Part No: 8H0959802A
   Component: Tõrsteuer.HR BRM 0003  

1 Fault Found:
01371 - Alarm triggered by Door Contact Switch; Driver's Side 
            35-00 - -

-------------------------------------------------------------------------------
Address 55: Headlight Range        Labels: 8P0-907-357.lbl
   Part No: 8P0 907 357 H
   Component: Dynamische LWR  H02 0010  
   Revision: 00000001    Serial number:               
   Coding: 0000005
   Shop #: WSC 00672 785 00200
   VCID: 3FCE9A5A6E4D637E32-806A

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 8E0-035-192-RNSE.clb
   Part No SW: 8H0 035 192 H    HW: 8H0 035 192 H
   Component: RNS-E US        H76 0260  
   Revision:      06S    Serial number: AUZBZ7H2503550
   Coding: 0419637
   Shop #: WSC 08126 444 54103
   VCID: 2C14DD168D3BE8E687-5160

No fault code found.

-------------------------------------------------------------------------------
Address 63: Entry Assist,D        Labels: None
   Part No: 8H0 959 760 A
   Component: EasyEntry F   H13   0010  
   Coding: 00005
   Shop #: WSC 00065  
   VCID: 3522F8720E71A92EE8-4B3C

No fault code found.

-------------------------------------------------------------------------------
Address 65: Tire Pressure        Labels: 8E0-907-273.lbl
   Part No SW: 8E0 907 273 A    HW: 8E0 907 273 A
   Component: Reifendruck 3   H04 0130  
   Coding: 0062121
   Shop #: WSC 00672 785 00200
   VCID: 2A18DB0E87CFF6D675-5160

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone        Labels: 8P0-862-335.lbl
   Part No SW: 8P0 862 335 T    HW: 8P0 862 335 T
   Component: FSE_256x BT     H34 0550  
   Revision: 00000000    Serial number: 00000005014226
   Coding: 0011807
   Shop #: WSC 00672 785 00200
   VCID: 47DE82BA379D2BBE8A-50D0

No fault code found.

End----------(Elapsed Time: 04:41, VBatt start/end: 12.1V/12.1V)-----------
 
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   #5  

Jack@European_Parts

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What are you doing to test or theorize repairs besides staring at scan data as if a glass menagerie on display?

What's the plan, you RTFB yet?

Did you JPPSG yet?

Ever use a load light or decade box and WD with DVOM to test tracks?
 
   #6  

Jef

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Take a look the wiring diagram for you car. If you don't have it yet, you need to purchase access to it then print to PDF EVERYTHING so when the account expires you have all the data as PDF files.

http://wiki.ross-tech.com/wiki/index.php/Official_Factory_Repair_Information

If you don't know how to read wiring diagrams, then we've got you covered... click here.

I'll wait while you get all this sorted out and bring yourself up to speed....





OK, so the J757 relay is what powers fuses S344 and S345... and said fuses power up the shopping list of items you have fault codes for. Since this list expands across 2 different fused items, I would suspect the issue is the J757 itself. Said relay and fuses are located on left side at base of windshield.

You will notice in the wiring diagram for your car, there is also the J271 relay which I'm willing to bet is the same part number as relay J757... they are beside each others. I would swap relays over and see if you create a whole new set of issues.... failures following part.
 
   #7  

Warmshoe

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This is my father-in-law's car so I don't (yet) have a service manual. Is there reference info available for electrical component locations/wiring diagrams?
 
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