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Thread: Golf V plus 2008 steering adaptation fault.

  1. #1
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    Golf V plus 2008 steering adaptation fault.

    Hi. This the first time we have had to post, so please excuse if we miss anything.
    We have 2008 Golf plus with some issues.

    The customer explained to us that the battery went flat, called out assistance for jump start and now many errors showing in cluster.
    After scanning the vehicle, we thought simple repair carry out steering angle basic settings, stop limit adjustments and brake system function test and job done.
    How wrong were we.
    We have never experienced any problem with carrying out the necessary repairs before. Tried several attempts, but to no avail. Explained to customer that something could have been damaged/spiked due to jump start.
    So they decided with advice from us to start replacing parts.
    We bought new genuine angle sensor, replaced steering column module,ABS module and Yaw rate sensor with good known parts still could not carry out basic settings.
    We then decided to replace steering rack,carry out alignment and then attempt the basic settings.
    Problem still exits.

    Hope someone has come up against this before and can help us out ? PLEASE.

    Code:
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
    VCDS Version: 19.6.2.0 (x64)
    Data version: 20190930 DS308.0
    www.Ross-Tech.com
    
    Dealer/Shop Name: Autostop Car Care Centre Ltd
    
    VIN: WVWZZZ1KZ8W567502   License Plate: KW08 HBO
    Mileage: 262650km-163203mi   Repair Order: 
    
    
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Chassis Type: 1K (1K0)
    Scan: 01 02 03 08 09 15 16 17 19 25 42 44 46 52 56 62 72
    
    VIN: WVWZZZ1KZ8W567502   Mileage: 262650km-163203miles
    
    01-Engine -- Status: Malfunction 0010
    02-Auto Trans -- Status: OK 0000
    03-ABS Brakes -- Status: Malfunction 0010
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: OK 0000
    09-Cent. Elect. -- Status: OK 0000
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: Malfunction 0010
    17-Instruments -- Status: OK 0000
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    42-Door Elect, Driver -- Status: OK 0000
    44-Steering Assist -- Status: Malfunction 0010
    46-Central Conv. -- Status: OK 0000
    52-Door Elect, Pass. -- Status: OK 0000
    56-Radio -- Status: OK 0000
    62-Door, Rear Left -- Status: OK 0000
    72-Door, Rear Right -- Status: OK 0000
     
    -------------------------------------------------------------------------------
    Address 01: Engine        Labels: 03G-906-016-BKC.clb
       Part No SW: 03G 906 021 QA    HW: 03G 906 021 AN
       Component: R4 1,9L EDC G000AG  1139  
       Revision: --H07---    Serial number: VWX7Z0H03N98EU
       Coding: 0000078
       Shop #: WSC 01392 785 00200
       VCID: 6ED3180A79FFE23F45-803A
    
    2 Faults Found:
    005658 - Glowplug for Cylinder 1 (Q10) 
                   P161A - 000 - Open Circuit
                 Freeze Frame:
                        Fault Status: 01110000
                        Fault Priority: 3
                        Fault Frequency: 1
                        Reset counter: 255
                        Mileage: 262647 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 10:45:20
    
                 Freeze Frame:
                        RPM: 945 /min
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 14.29 V
                        Bin. Bits: 00101011
                        Temperature: 6.3C
                        Bin. Bits: 10110000
    
    005661 - Glowplug for Cylinder 4 (Q13) 
                   P161D - 000 - Open Circuit
                 Freeze Frame:
                        Fault Status: 01110000
                        Fault Priority: 3
                        Fault Frequency: 1
                        Reset counter: 255
                        Mileage: 262647 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 10:45:20
    
                 Freeze Frame:
                        RPM: 945 /min
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 14.29 V
                        Bin. Bits: 00101011
                        Temperature: 6.3C
                        Bin. Bits: 10110000
    
    Readiness: 0 0 0 0 0 
    
    -------------------------------------------------------------------------------
    Address 02: Auto Trans        Labels: 02E-927-770.clb
       Part No SW: 02E 300 050 F    HW: 02E 927 770 AE
       Component: GSG DSG         081 1404  
       Revision: 04708010    Serial number: 00000712130595
       Coding: 0000020
       Shop #: WSC 01392 785 00200
       VCID: 152117E63CE971E764-8040
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-F.lbl
       Part No SW: 1K0 907 379 AC    HW: 1K0 907 379 AC
       Component: ESP FRONT MK60      0101  
       Revision: 00H11001    
       Coding: 0021122
       Shop #: WSC 01392 785 00200
       VCID: 73E5097E12DDCFD7AA-8026
    
    4 Faults Found:
    01542 - Yaw Rate Sensor (G202) 
                014 - Defective - Intermittent
    01423 - Lateral Acceleration Sensor (G200) 
                008 - Implausible Signal - Intermittent
    01542 - Yaw Rate Sensor (G202) 
                008 - Implausible Signal - Intermittent
    01486 - System Function Test Activated 
                000 - -
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC        Labels: 1K0-820-047.lbl
       Part No SW: 1K0 820 047 HB    HW: 1K0 820 047 HB
       Component: Climatic PQ35   141 1010  
       Revision: 00141028    Serial number: 00000000000000
       Shop #: WSC 00000 000 00000
       VCID: 6BD5111E4AED171762-803E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect.        Labels:. 3C0-937-049-30-H.lbl
       Part No SW: 3C0 937 049 AJ    HW: 3C0 937 049 AJ
       Component: Bordnetz-SG     H54 2202  
       Revision: 00H54000    Serial number: 01000005368002
       Coding: E5890F2700041800470A00000F00000000085D035C000100000000000000
       Shop #: WSC 00000 785 00200
       VCID: 71E9037668C1FDC758-8024
    
       Subsystem 1 - Part No: 5M0 955 119 B  Labels: 1KX-955-119.CLB
       Component: Wischer 111207 021  0501  
       Coding: 00038805
       Shop #: WSC 00000  
    
       Subsystem 2 - Part No: 1K0 955 559 AC  Labels: 1K0-955-559-AF.CLB
       Component: RLS     141207 047  0204  
       Coding: 06500389
       Shop #: WSC 00000  
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags        Labels: 1K0-909-605.lbl
       Part No SW: 1K0 909 605 T    HW: 1K0 909 605 T
       Component: 1K AIRBAG VW8   020 2300  
       Revision: 05020000    Serial number: 0038PD1PYHLI  
       Coding: 0012619
       Shop #: WSC 01373 785 00200
       VCID: 3D71EF46641949A78C-8068
    
       Subsystem 1 - Serial number: 6332MSME377257046
    
       Subsystem 2 - Serial number: 6342MSME2C2430465
    
       Subsystem 3 - Serial number: 6351HSME1279130C2
    
       Subsystem 4 - Serial number: 6361HSME12625145.
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
       Part No SW: 1K0 953 549 BF    HW: 1K0 953 549 BF
       Component: J0527           051 0100  
       Coding: 0010042
       Shop #: WSC 01392 785 00200
       VCID: 77FD3D6E06A5A3F796-8022
    
    4 Faults Found:
    00576 - Terminal 15 
                012 - Electrical Fault in Circuit
    00883 - Ignition Switch (D) Terminal S 
                012 - Electrical Fault in Circuit
    00884 - Ignition Switch (D) Terminal X 
                012 - Electrical Fault in Circuit
    01744 - Ignition Switch Terminal P (D) 
                012 - Electrical Fault in Circuit
    
    -------------------------------------------------------------------------------
    Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
       Part No SW: 1K0 920 964 B    HW: 1K0 920 964 B
       Component: KOMBIINSTRUMENT VDD 1212  
       Revision: V0002000    Serial number: VWX7Z0H03N98EU
       Coding: 0003403
       Shop #: WSC 00687 210 105878
       VCID: 2C57D2028F63D02F2B-8078
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels:. 1K0-907-530-V3.clb
       Part No SW: 1K0 907 530 L    HW: 1K0 907 951 
       Component: J533  Gateway   H07 0052  
       Revision:   H07 01    Serial number: 171207F2000966
       Coding: ED807F060002029003
       Shop #: WSC 01392 785 00200
       VCID: 306FC672A34BB4CF17-8064
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
       Part No SW: 1K0 920 964 B    HW: 1K0 920 964 B
       Component: IMMO            VDD 1212  
       Revision: V0002000    Serial number: VWX7Z0H03N98EU
       Shop #: WSC 00000 000 00000
       VCID: 2C57D2028F63D02F2B-8078
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MIN3.clb
       Part No SW: 1K0 959 701 M    HW: 1K0 959 701 M
       Component: Tuer-SG         006 1214  
       Coding: 0000692
       Shop #: WSC 01392 785 00200
       VCID: 387FFE524B3B6C8F5F-806C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist        Labels: 1Kx-909-144-G2V3.clb
       Part No: 1K2 909 144 M
       Component: EPS_ZFLS Kl.070 H08 1901  
       Shop #: WSC 00000 028 00001
       VCID: 3663F06A412F9AFF4D-8062
    
    2 Faults Found:
    02546 - Steering Limit Stop 
                005 - No or Incorrect Basic Setting / Adaptation
                 Freeze Frame:
                        Mileage: 262640 km
                        Temperature: 16.0C
                        Voltage: 14.20 V
                        Voltage: 14.00 V
    
    00778 - Steering Angle Sensor (G85) 
                000 - -
                 Freeze Frame:
    
    
    -------------------------------------------------------------------------------
    Address 46: Central Conv.        Labels:. 1K0-959-433-MAX.clb
       Part No SW: 1K0 959 433 BT    HW: 1K0 959 433 BT
       Component:    KSG PQ35 G2  020 0204  
       Revision: 00020000    Serial number: 00000000000000
       Coding: 819002005103087F2D04840570085FC690FCA0
       Shop #: WSC 00000 785 00200
       VCID: 030559BE427DFF57BA-8056
    
       Subsystem 1 - Part No: 1K0 951 605 D
       Component: LIN BACKUP HORN H07 9001
    
       Subsystem 2 - Part No: 1K0 951 178 A
       Component: Neigungssensor  003 0203
    
       Subsystem 3 - Part No: 1K0 951 178 A
       Component: Innenraumueberw.003 0203
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MIN3.clb
       Part No SW: 1K0 959 702 M    HW: 1K0 959 702 M
       Component: Tuer-SG         006 1214  
       Coding: 0000692
       Shop #: WSC 01392 785 00200
       VCID: 3979FB5670317587A0-806C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 56: Radio        Labels: 1K0-035-1xx-56.lbl
       Part No: 5M0 035 186 C
       Component: Radio GR0       034 0033  
       Revision: 0003404S    Serial number: VWZ2Z2H3330583
       Coding: 0040400
       Shop #: WSC 01392 785 00200
       VCID: 2C57D2028F63D02F2B-8078
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 62: Door, Rear Left        Labels:. 1K0-959-703-GEN3.clb
       Part No SW: 1K0 959 703 K    HW: 1K0 959 703 K
       Component: Tuer-SG         006 1303  
       Coding: 0000144
       Shop #: WSC 01392 785 1012552
       VCID: 387FFE524B3B6C8F5F-806C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 72: Door, Rear Right        Labels:. 1K0-959-704-GEN3.clb
       Part No SW: 1K0 959 704 K    HW: 1K0 959 704 K
       Component: Tuer-SG         006 1303  
       Coding: 0000144
       Shop #: WSC 01392 785 1012552
       VCID: 3979FB5670317587A0-806C
    
    No fault code found.
    
    End-------------------------(Elapsed Time: 02:01)--------------------------
    Last edited by Uwe; 06-05-2020 at 11:37 AM. Reason: CODE tags

  2. #2
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    And this procedure from RT Wiki does not work ?

    Code:
    Steering Limit Stop Adaptation
    (Engine still running)
    
    Center steering wheel (10) and hold it centered for 5 seconds.
    Turn steering wheel completely to the left and hold it there for 10 seconds.
    Turn steering wheel completely to the right and hold it there for 10 seconds.
    Center steering wheel (10).
    Switch OFF engine and ignition.
    Switch ON ignition.
    Wait 5 seconds.
    Steering Assist Warning Lamp should turn OFF. If it doesn't, perform a short test drive.
    It is sometimes a bit tricky but it works. I've done it many times to 2007 Golf Plus.

    If it does not clear, this might be worth checking as well :
    Code:
    Verify all of the WSS (Wheel Speed Sensor) values are plausible in the 03-ABS controller! We received feedback from both Mk70 equipped and MK60 ESP equipped (1K) Golf models with 02546 and 00778 DTCs that would not clear due to a faulty WSS. Even if a WSS DTC is not stored it would be advised to log or graph MVB 001 while driving.
    Source : http://wiki.ross-tech.com/wiki/index...teering_Assist

    I would clear all DTCs and take a fresh autoscan and post it here so we'll see the problems still existing. Clearly the Yaw rate sensor errors are not valid anymore if you've changed the sensor box?

  3. #3
    Ross-Tech Employee Jef's Avatar
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    Thank you for posting the Auto-Scan!

    Address 03: ABS Brakes
    01542 - Yaw Rate Sensor (G202)
    014 - Defective - Intermittent
    01423 - Lateral Acceleration Sensor (G200)
    008 - Implausible Signal - Intermittent
    01542 - Yaw Rate Sensor (G202)
    008 - Implausible Signal - Intermittent

    Do these codes keep coming back? If so, that is a big problem. Hopefully since they are all listed as "Intermittent", they will clear out and not return.

    The 01486 System Function Test, this is a test mode that the ABS module is in, details here. Note this is most likely the LAST thing you want to deal with.

    Address 44: Steering Assist
    02546 - Steering Limit Stop
    005 - No or Incorrect Basic Setting / Adaptation
    00778 - Steering Angle Sensor (G85)
    000 - -

    Generally speaking, these codes are pretty easy, just need to do a drunken test drive. Put the car into gear and reach speeds of 3MPH (4kmh), then as fast as possible rotate the steering wheel all the way to the left, hit the end stop, then rotate the wheel quickly to the right and hit the stop, back to the left quickly, hit the stop, ASAP to the right and hit the stop... now center the steering wheel out so you are rolling in a straight line and come to a stop. If the amber steering wheel light is on, repeat the test drive. As some point, the amber steering wheel light will turn off and power steering will kick in.

    Address 16: Steering wheel
    00576 - Terminal 15
    012 - Electrical Fault in Circuit
    00883 - Ignition Switch (D) Terminal S
    012 - Electrical Fault in Circuit
    00884 - Ignition Switch (D) Terminal X
    012 - Electrical Fault in Circuit
    01744 - Ignition Switch Terminal P (D)
    012 - Electrical Fault in Circuit

    Odds are the electrical part of the ignition switch needs to be replaced... getting the trim off the steering column is the hard part of that job, the switch part itself just snaps into place.
    Jef
    Ross Tech Support Team, Alpha Squad
    Auto-Scan, learn it, love it, live it... then check the fuses.

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  5. #4
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    Thanks for the replies.
    Sorry forgot to mention, We fitted new ignition switch and those errors have been deleted.
    The only errors that remain are 01486 in ADDRESS 03 ABS and 02456, 00778 in ADDRESS 44 steering assist.
    Like you say it should be an easy fix. We have done many over the years and have never had an issue like this.
    We have checked all speed sensors like it suggests on Rosstech.
    Never have we come across a vehicle as stubborn as this one. We have 3 tech's on site and all have tried the procedure many times.
    Just wondered if anyone has come up against something like this before ??? Is there something that we may have overlooked ??

  6. #5
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    Hi Jeff.

    We have had this vehicle with us since February. (before the lockdown).
    I think we may have you asked for some advice when we contacted Ross Tech support. It may have been you that suggested posting on the forum.
    We have only just returned to work after 8 weeks off and now hoping to try and rectify this problem.
    CUSTOMER WANTING VEHICLE BACK

  7. #6
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    BUMP ANYBODY

  8. #7
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    Did you finish the system test? Maybe that is now preventing the steering assist basic setting

  9. #8
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    Thanks downtime for the reply.

    I was told by Ross-tech that it isn't possible to do SYSTEM FUNCTION TEST until all basic settings have been carried out.
    I have tried to do this first and get ABS lamp to extinguish, but as soon as stop key off/on it returns with list of error codes for all speed sensors, yaw rate implausible signals etc..

    Anyone have any more idea's ??

    Would be much appreciated if someone get shed some light. HELP !!

  10. #9
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    But do you still have the system function test activated in error messages? I'm under the impression that you can finish system function test as it's independent from the faults your having.

    Check the wiring to the ABS unit. Also check visually the ESP control unit. It should be located somewhere under the gear stick area in the dashboard. MK60 ABS pump does not have them inbuilt yet.

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  12. #10
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    Graph the MVblocks for all 4 wheel speed sensors, I have had a few of these were its a faulty magnet ring on the back of the wheel bearing. It stops basic settings, its usually a rear one

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