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Thread: Injector: Cylinder 3 - Circuit Malfunction

  1. #1
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    Injector: Cylinder 3 - Circuit Malfunction

    Hello...

    So, my VW Caddy with a 1.6 TiD engine is not doing well. Engine is running rough and has poor acceleration/lack of power.
    Connected my VAG-COM and it is pointing out injector no 3.
    I have disconnected the plug and inspected and rinsed, but no progress.
    Is it anything else I should do and check before I changed the injector?


    Code:
    Friday,24,January,2020,15:36:56:19306
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x86
    VCDS Version: 19.6.1.0
    Data version: 20190529 DS308.0
    www.Ross-Tech.com
    
    
    VIN: WV1ZZZ2KZFX007889   License Plate: 
    
    
    Chassis Type: 2K-VN35 (7N0)
    Scan: 01 03 08 09 10 15 16 17 18 19 25 42 44 46 52 56 61 69 77
    
    VIN: WV1ZZZ2KZFX007889   Mileage: 41710km-25917miles
    
    01-Engine -- Status: Malfunction 0010
    03-ABS Brakes -- Status: OK 0000
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: Malfunction 0010
    09-Cent. Elect. -- Status: OK 0000
    10-Park/Steer Assist -- Status: OK 0000
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: OK 0000
    17-Instruments -- Status: OK 0000
    18-Aux. Heat -- Status: OK 0000
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    42-Door Elect, Driver -- Status: Malfunction 0010
    44-Steering Assist -- Status: OK 0000
    46-Central Conv. -- Status: OK 0000
    52-Door Elect, Pass. -- Status: OK 0000
    56-Radio -- Status: Malfunction 0010
    61-Battery Regul. -- Status: OK 0000
    69-Trailer -- Status: OK 0000
    77-Telephone -- Status: OK 0000
     
    -------------------------------------------------------------------------------
    Address 01: Engine (J623-CAYE)       Labels:. 03L-906-023-CAY.clb
       Part No SW: 03L 906 023 TD    HW: 03L 907 425 C
       Component: R4 1.6l TDI   H43 9979  
       Revision: --H43---    Serial number: 00000000000000
       Coding: 00114034032401080000
       Shop #: WSC 35110 790 50316
       ASAM Dataset: EV_ECM16TDI02103L906023TD 003003
       ROD: EV_ECM16TDI02103L997557R.rod
       VCID: 7BFF08E5F2AE0A97CC-802E
    
    2 Faults Found:
    9839 - Injector: Cylinder 3 (N32) 
              P0203 00 [237] - Circuit Malfunction
              MIL ON - Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Fault Frequency: 1
                        Mileage: 41709 km
                        Date: 2020.01.24
                        Time: 15:02:00
    
                        Engine speed: 1232.75 /min
                        Normed load value: 15.7 %
                        Vehicle speed: 0 km/h
                        Coolant temperature: 66 蚓
                        Intake air temperature: 17 蚓
                        Ambient air pressure: 1000 mbar
                        Voltage terminal 30: 14.682 V
                        Unlearning counter according OBD: 40
                        Incorrect information on selected Piezo power level-LF_STATE_PPS_SPI[0]: 0
                        Injector valve 2: capacity-CAPA_INJ_MAIN[1]: 32.1019 湩
                        Voltage load of main injection cylinder 2-CHR_INJ_MAIN[1]: 1434.6 渙s
                        Measured energy of main injection cylinder 2-EGY_INJ_MAIN[1]: 3.614 mJ
                        Supply voltage of analog output 1-VCC_1: 4.98 V
                        Supply voltage of analog output 2-VCC_2: 5.00 V
                        Injection valve 2: voltage-V_INJ_MAIN[1]: 5.04 V
    
    9835 - Injector: Cylinder 3 (N32) 
              P0203 00 [167] - Circuit Malfunction
              MIL ON - Not Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Fault Frequency: 1
                        Mileage: 41713 km
                        Date: 2020.01.24
                        Time: 15:31:25
    
                        Engine speed: 801.75 /min
                        Normed load value: 23.9 %
                        Vehicle speed: 0 km/h
                        Coolant temperature: 69 蚓
                        Intake air temperature: 13 蚓
                        Ambient air pressure: 990 mbar
                        Voltage terminal 30: 11.746 V
                        Unlearning counter according OBD: 40
                        Incorrect information on selected Piezo power level-LF_STATE_PPS_SPI[0]: 0
                        Injector valve 2: capacity-CAPA_INJ_MAIN[1]: 0.0353 湩
                        Voltage load of main injection cylinder 2-CHR_INJ_MAIN[1]: 8.0 渙s
                        Measured energy of main injection cylinder 2-EGY_INJ_MAIN[1]: 0.893 mJ
                        Supply voltage of analog output 1-VCC_1: 4.98 V
                        Supply voltage of analog output 2-VCC_2: 5.00 V
                        Injection valve 2: voltage-V_INJ_MAIN[1]: 225.21 V
    
    Readiness: 1 1 0 0 0 
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes (J104)       Labels:. 1K0-907-379-60EC1F.clb
       Part No SW: 1K0 907 379 BM    HW: 1K0 907 379 BM
       Component: ESP MK60EC1   H46 0164  
       Revision: 00H46001    
       Coding: 423C200D09220301421304EC9022C051A1000020
       Shop #: WSC 35110 377 08192
       VCID: 7EF901F1E9BC1FBFEB-802A
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC (J301)       Labels:| 3C8-907-336.clb
       Part No SW: 7N0 907 426 CC    HW: 7N0 907 426 CC
       Component: AC Manuell    H20 0606  
       Revision: 00001002    
       Coding: 0010004003
       Shop #: WSC 35110 790 50316
       ASAM Dataset: EV_ACManueBHBVW36X A01010
       ROD: EV_ACManueBHBVW36X_VW32.rod
       VCID: 77F714D5CE862EF7A8-8022
    
    1 Fault Found:
    9672723 - Heated Seat; Front Left 
              B1398 13 [009] - Open Circuit
              Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 3
                        Fault Frequency: 1
                        Reset counter: 137
                        Mileage: 41411 km
                        Date: 2020.01.18
                        Time: 11:40:48
    
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect. (J519)       Labels:. 1K0-937-08x-09.clb
       Part No SW: 5K0 937 085 AA    HW: 5K0 937 085 AA
       Component: BCM PQ35 B+   122 0174  
       Revision: BB122001    
       Coding: 611A0A3A80251A6D088800829000006403017288424FAD60648087000041
       Shop #: WSC 35110 377 08192
       VCID: 72E125C1ADE44BDF9F-8026
    
       Subsystem 1 - Part No: 1T1 955 119 A  Labels: 1KX-955-119.CLB
       Component: Wischer 16051  26  0512 
       Coding: 009795
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 10: Park/Steer Assist (J446)       Labels:| 1Q0-919-475.clb
       Part No SW: 2K0 919 475     HW: 1Q0 919 475 
       Component: PARKHILFE 4K  H03 0004  
       Revision: --------    Serial number: 32901412802666
       Coding: 118001
       Shop #: WSC 35110 790 50316
       ASAM Dataset: EV_EPHVA14VN3370000 001006
       ROD: EV_EPHVA14VN3370000.rod
       VCID: 70E52FC9ABE879CF69-8024
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
       Part No SW: 7E0 959 655 B    HW: 7E0 959 655 B
       Component: VW10Airbag029 H07 0013  
       Revision: --------    Serial number: 003HL00R10D$
       Coding: 000000000000000000000000000000003239
       Shop #: WSC 35110 790 50316
       ASAM Dataset: EV_AirbaVW10BPAVN750 A01026
       ROD: EV_AirbaVW10BPAVN750_VW12.rod
       VCID: 356BDEDD940A1CE77A-8060
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel (J527)       Labels:| 5K0-953-569.clb
       Part No SW: 5K0 953 521 DQ    HW: 5K0 953 569 AH
       Component: LENKS.MODUL   016 0140  
       Revision: FF010042    Serial number: 20140522200806
       Coding: 1082160000
       Shop #: WSC 35110 790 50316
       ASAM Dataset: EV_SMLSNGVOLWSXS A01004
       ROD: EV_SMLSNGVOLWS.rod
       VCID: 7EF901F1E1BC1FBFEB-802A
    
       Multifunction steering wheel control module: 
       Subsystem 1 - Part No SW: 5K0 959 542 C    HW: 5K0 959 542 C  Labels: 3C8-959-537.CLB
       Component: E221__MFL-TAS  H31 0037 
       Coding: 820000
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
       Part No SW: 2K0 920 876 F    HW: 2K0 920 876 F
       Component: KOMBI         H03 0905  
       Serial number: 00000000000000
       Coding: 180A00
       Shop #: WSC 35110 790 50316
       ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04727
       ROD: EV_Kombi_UDS_VDD_RM09_004_VW32.rod
       VCID: 336FE0C59A7E02D754-8066
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 18: Aux. Heat        Labels: 1K0-815-007.clb
       Part No: 7N0 963 272 E
       Component: Standheizer     044 4941  
       Revision: 00044000    Serial number: 09028239000000
       Coding: 0031032
       Shop #: WSC 35110 377 00182
       VCID: 3777D4D54606EEF768-8062
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway (J533)       Labels:. 7N0-907-530-V2.clb
       Part No SW: 7N0 907 530 AQ    HW: 7N0 907 530 AL
       Component: J533  Gateway H58 1653  
       Revision:   H58       Serial number: 190514F1002926
       Coding: 357400
       Shop #: WSC 35110 377 08192
       VCID: 7F07FCF5EEB616B7E0-802A
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
       Part No SW: 5K0 953 234     HW: 5K0 953 234 
       Component: IMMO          H03 0905  
       Serial number: 00000000000000
       Coding: 000000
       Shop #: WSC 00000 000 00000
       ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
       ROD: EV_Immo_UDS_VDD_RM09.rod
       VCID: 6AD13DA18D34831F27-803E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MIN3.clb
       Part No SW: 1T0 959 701 T    HW: 1T0 959 701 T
       Component: Tuer-SG         009 2109  
       Coding: 0132144
       Shop #: WSC 35110 377 08192
       VCID: 4895A7293BF8910F11-801C
    
    1 Fault Found:
    01706 - Switch for Mirror-Adjust (E43) 
                008 - Implausible Signal - Intermittent
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist        Labels: 1K0-909-14x-GEN3.clb
       Part No: 1K0 909 144 R
       Component: EPS_ZFLS Kl. 140    3501  
       Revision: 00H22000    
       Shop #: WSC 35110 377 08192
       VCID: 3973D2ED7012F8879E-806C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MIN3.clb
       Part No SW: 1T0 959 702 R    HW: 1T0 959 702 R
       Component: Tuer-SG         009 2109  
       Coding: 0132144
       Shop #: WSC 35110 377 08192
       VCID: 4797A41536E69E7718-8012
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 56: Radio (J0503)       Labels:. 5M0-035-1xx-56.clb
       Part No SW: 3C8 035 195 H    HW: 3C8 035 195 H
       Component: Radio RCD510  006 0246  
       Revision: 00000001    Serial number: VWZ1Z3P0295214
       Coding: 05000200020013
       Shop #: WSC 35110 377 08192
       VCID: 2D5BF6BD745A542702-8078
    
    1 Fault Found:
    02877 - Digital Radio Antenna (R183) 
                007 - Short to Ground - Intermittent
                 Freeze Frame:
                        Fault Status: 00100111
                        Fault Priority: 5
                        Fault Frequency: 4
                        Reset counter: 185
                        Mileage: 41354 km
                        Time Indication: 0
                        Date: 2014.06.09
                        Time: 13:47:56
    
    
    -------------------------------------------------------------------------------
    Address 61: Battery Regul. (J840)       Labels:. 1K0-907-534.clb
       Part No SW: 7N0 907 534     HW: 7N0 907 530 AL
       Component: Batt.regelung H58 1653  
       Serial number: 190514F1002926
       Coding: 330F1859
       Shop #: WSC 35110 377 08192
       VCID: 71E32ACDA8E270C766-8024
    
       Subsystem 1 - Part No SW: 1K0 915 181 H    HW: 1K0 915 181 A
       Component: J367-BDM  H07 0180 
       Serial number: 31135H57431491229011
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 69: Trailer (J345)       Labels:. 1K0-907-383-V2.clb
       Part No SW: 1K0 907 383 G    HW: 1K0 907 383 G
       Component: Anhaenger     H10 0110  
       Revision: 3B001001    Serial number: 00008200432976
       Coding: 010D000101000000
       Shop #: WSC 35110 377 08192
       VCID: 3163EACD686230C726-8064
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 77: Telephone (J412)       Labels:| 7P6-035-730.clb
       Part No SW: 7P6 035 730 M    HW: 7P6 035 730 M
       Component: TELEFON       H16 4217  
       Revision: 1B001001    Serial number: 00007666270359
       Coding: 0A01010000010110
       Shop #: WSC 35110 790 50316
       ASAM Dataset: EV_UHVNA 002720
       ROD: EV_UHVNA_002.rod
       VCID: 3C7DCBF9B720CDAF85-8068
    
    No fault code found.
    
    End-------------------------(Elapsed Time: 03:12)--------------------------

  2. #2
    NostraJackAss Jack@European_Parts's Avatar
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    Did you check wiring with load light from ECU to injector plug using WD and RTFB?
    European Parts Emporium/Performance / Immobilizer Solutions EPE
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    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
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  3. #3
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    Thanks for the tip... The circuit tester with bulb shows me that the ECU is firing the injector.

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  5. #4
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    I've seen Injectors on these give lots of bother.
    If you've had the VW emmision update done, in the last 2yrs, VW will replace injectors under warranty.... (In Ireland anyway)

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  7. #5
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    Quote Originally Posted by Jonesy View Post
    I've seen Injectors on these give lots of bother.
    If you've had the VW emmision update done, in the last 2yrs, VW will replace injectors under warranty.... (In Ireland anyway)
    Thanks for your reply. Do you know why they replace them under warranty? (I need some good points so I can argue my case with my VW dealer).

  8. #6
    NostraJackAss Jack@European_Parts's Avatar
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    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

  9. #7
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    Quote Originally Posted by UWSCSI View Post
    Thanks for your reply. Do you know why they replace them under warranty? (I need some good points so I can argue my case with my VW dealer).
    I'm guessing it's their way of accepting liability. I don't know what they say officially but they do replace them once it's within 2yrs of software update being done 👍

  10. #8
    Verified VCDS User NZDubNurd's Avatar
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    1.6 TDI injector failure is very common. Ask Uncle Google.

    The replacements are apparently updated and are more reliable (S suffix?)... but remember you may still have 3 other originals.

    Dont get "rebuit" ones, as its usually the non-replacable driver coil that fails.
    Allan
    The R32ran Thread
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  12. #9
    Verified VCDS User golfi_vend's Avatar
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    Lucky You, who You get it replaced Under warranty.
    There is TPI that states that injectors are not included in "Trust building measures".
    Last edited by golfi_vend; 01-27-2020 at 11:37 AM.
    I am a VW Freak - Le WV Freaks OR Come visit me at my work with ODIS concerns - FORSS ODIS GeKo/FaZit access for VW/AUDI/Škoda
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  13. #10
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    Hi guys... I went to the VW dealer and addressed the problem. They acknowledged the fault and replaced 2 injectors free of charge...
    The car is from 2014 and the VW emmision update was performed February 2018...
    The VW dealership stated that it had nothing to do with the VW emmision update, but more to the fact that there has been a lot of problems with these injectors.
    Anyway, I am happy that the VW dealership actually took responsibility and fixed the problem free of charge this time.

    Thanks for all the help.

    Best regards from Norway.

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