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Thread: Readiness script error 1Y 2005 New Beetle BEV secondary air

  1. #1
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    Readiness script error 1Y 2005 New Beetle BEV secondary air

    Hi Group,

    I needed to complete readiness on this 1Y 2005 New Beetle BEV.

    I used the VCDS readiness script to complete this. I have a problem when it tries to run the monitor for secondary air. VCDS script goes to BS 211 and all values are blank. After doing some research I found that BS 221 is the correct BS. Hopefully this can be changed in the future. Please let me know if I need to supply more info like mapping the control unit, etc. to help fix it.

    Now, I can run the secondary air test with BS 221 but the monitor never completes (xxxxx100) and it doesn't set a trouble code either. I have let the car cool down and run thru the complete monitor cycle 3x, Any ideas?

    Thanks for any help or info, Shep
    Code:
    Wednesday,15,January,2020,13:19:58:57829
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
    VCDS Version: 18.9.1.0 (x64)  HEX-NET CB: 0.4513.4
    Data version: 20190114 DS296.0
    www.Ross-Tech.com
    
    
    VIN: 3VWCM31Y55M316812   License Plate: 
    Mileage: 296270km-184093mi   Repair Order: 
    
    
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Chassis Type: 1Y (1Y - VW New Beetle Cab (2003 > 2010))
    Scan: 01 02 03 08 15 17 19 25 26 29 35 37 39 46 54 56 65 75
     
    VIN: 3VWCM31Y55M316812   Mileage: 296270km-184093miles
    -------------------------------------------------------------------------------
    Address 01: Engine        Labels: 06A-906-032-BEV2.clb
       Part No: 06A 906 032 RL
       Component: 2L NB-C AT6     G   6377  
       Coding: 00003
       Shop #: WSC 00066  
       VCID: F9BAB78DE13837821A-513C
       3VWCM31Y55M316812     VWZ5Z0D8232068
    
    2 Faults Found:
    16804 - Catalyst System; Bank 1 
                P0420 - 35-00 - Efficiency Below Threshold
    16384 - SAE - Reserved by Document ISO 15031-6 
                P0000 - 35-10 - 2005 - Intermittent
    Readiness: 0000 0000
    
    -------------------------------------------------------------------------------
    Address 02: Auto Trans        Labels: 09G-927-750.clb
       Part No: 09G 927 750 AP
       Component: AQ 250 6F           0610  
       Coding: 0000008
       Shop #: WSC 00000 000 00000
       VCID: FF4E5995AF1C19B224-513C
    
    1 Fault Found:
    01045 - Tiptronic Switch (F189) 
                008 - Implausible Signal - Intermittent
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes        Labels: 1C0-907-37x-ABS.lbl
       Part No: 1C0 907 379 L
       Component: ABS FRONT MK60      0101  
       Coding: 0004097
       Shop #: WSC 00066 000 00000
       VCID: B32645A5D3D40DD290-5160
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags        Labels: 1T0-909-605.lbl
       Part No: 6Q0 909 605 AF
       Component: 01 AIRBAG VW71      0609  
       Coding: 0012337
       Shop #: WSC 00066 000 00000
       VCID: FBB6AD85BB04059208-5160
    
       Subsystem 1 - Part No: 1C0 959 339 B
       Component: BF-Gewichtsens. 006 0006
    
    1 Fault Found:
    01221 - Crash Sensor Side Airbag; Driver Side (G179) 
                004 - No Signal/Communication - Intermittent
    
    -------------------------------------------------------------------------------
    Address 17: Instruments        Labels: 1C0-920-x4x.lbl
       Part No: 1C0 920 951 L
       Component: KOMBI+WEGFAHRS. M73 V02  
       Coding: 11234
       Shop #: WSC 46311  
       VCID: AA1858C1541E4C1A23-4B1E
       3VWCM31Y55M316812     VWZ5Z0D8232068
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
       Part No: 6N0 909 901 
       Component: Gateway K<->CAN    V022  
       Coding: 00006
       Shop #: WSC 26062  
       VCID: F0AC8AA9B24276CAAD-4B1E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 26: Auto Roof        Labels: 1Y0-959-255-HYD.lbl
       Part No: 1Y0 959 255 
       Component:  VSG  NBC         
       Shop #: WSC 00000 000 00000
       VCID: FDB2A39DA5100BA236-513C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 46: Central Conv.        Labels: 1C0-959-799.lbl
       Part No: 1C0 959 799 G
       Component: 6J Komfortgerбt HLO 0004  
       Coding: 00257
       Shop #: WSC 26062  
       VCID: BB366D85AB84C59248-4B00
    
       Subsystem 1 - Part No: 1Y1959801C
       Component: 6J Tхrsteuer.FS KLO 0005  
    
       Subsystem 2 - Part No: 1Y1959802D
       Component: 6J Tхrsteuer.BF KLO 0005  
    
       Subsystem 3 - Part No: 1Y0959811
       Component: 6J Tхrsteuer.HL KLO 0001  
    
       Subsystem 4 - Part No: 1Y0959812
       Component: 6J Tхrsteuer.HR KLO 0001  
    
    2 Faults Found:
    01330 - Central Control Module for Central Convenience (J393) 
                53-10 - Supply Voltage Too Low - Intermittent
    01359 - Internal Central Locking Switch; Passenger Side (E198) 
                27-10 - Implausible Signal - Intermittent
    
    -------------------------------------------------------------------------------
    Address 56: Radio        Labels: 1J0-035-18x-56.lbl
       Part No: 1C0 035 196 M
       Component:  RADIO DE2         0003  
       Coding: 06031
       Shop #: WSC 00066  
       VCID: A91AA7CD511847022A-51CE
    
    No fault code found.
    
    End----------(Elapsed Time: 03:55, VBatt start/end: 14.0V/14.0V)-----------

  2. #2
    Ross-Tech Employee Dana's Avatar
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    Thanks for the feedback with scan!

    Santos (who created those scripts back in the day) will be back on Monday. I'm off Monday so feel free to bump this back up however my dealer days 2005 2.0L Engine Code BEV document lists the Readiness Recipe in this exact order:

    202
    204
    209 *see note
    206
    207
    217
    210
    212
    216
    220
    208
    221

    Based on my fuzzy recollection I believe 209 was the fussy one and it had to complete before SAI would run.

    That wasn't just a Beetle thing; rather all 2.5L engines could be particular about SAI. Hopefully running them in that exact order helps. If not, I would take it for a quick drive and let it run when you return to the garage so they can be repeated.

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