Injector calibration query

   #1  

NitrousOxide

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I have replaced my injectors with new ones. The new ones idle rough anywhere below 850 RPM. Any RPM above that is OEM smooth.
How can I do the injector coding, or the calibration myself using VCDS?

Code:
Tuesday,14,January,2020,20:37:24:39976VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 19.6.2.0 (x64)
Data version: 20190930 DS308.0
www.Ross-Tech.com


Dealer/Shop Name: Matthew Taylor
Workshop Code: 123 12345 012345


VIN: WVWZZZ1KZ8W111078   License Plate: 




Chassis Type: 1K-VW35 (7N0)
Scan: 01 02 03 08 09 15 16 17 19 25 42 44 46 52 55 56 77


VIN: WVWZZZ1KZ8W111078   Mileage: 189770km-117917miles


01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: Malfunction 0010
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: Malfunction 0010
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: Malfunction 0010
52-Door Elect, Pass. -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: Malfunction 0010
77-Telephone -- Status: Sporadic communication error 1000
 
-------------------------------------------------------------------------------
Address 01: Engine        Labels:. 06F-907-115-AXX.clb
   Part No SW: 1K0 907 115 R    HW: 8P0 907 115 B
   Component: 2.0l R4/4V TFSI     0020  
   Revision: 5BH16---    Serial number: VWX7Z0G83NA8OV
   Coding: 040300101C070160
   Shop #: WSC 66565 257 00032
   VCID: 354FD8585CDD5EE744-8060


1 Fault Found:
000054 - Oxygen (Lambda) Sensor B1 S2: Heating Circuit 
               P0036 - 004 - Malfunction / Open Circuit
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 189756 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 08:06:36


             Freeze Frame:
                    RPM: 835 /min
                    Load: 25.9 %
                    Speed: 0.0 km/h
                    Temperature: 91.0°C
                    Temperature: 66.0°C
                    Absolute Pres.: 1000.0 mbar
                    Voltage: 13.462 V


Readiness: 0110 0001


-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 02E-927-770.clb
   Part No SW: 02E 300 044 J    HW: 02E 927 770 AD
   Component: GSG DSG         082 1407  
   Revision: 05108020    Serial number: 00001009061622
   Coding: 0000020
   Shop #: WSC 04940 001 00001
   VCID: 1C192DFCDF37EFAF5B-8048


No fault code found.


-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-F.lbl
   Part No SW: 1K0 907 379 AC    HW: 1K0 907 379 AC
   Component: ESP FRONT MK60      0101  
   Revision: 00H11001    
   Coding: 0004738
   Shop #: WSC 12345 123 12345
   VCID: 73CB2640122900D7AA-8026


No fault code found.


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels:| 5K0-907-044.clb
   Part No SW: 5K0 907 044 ES    HW: 5K0 907 044 ES
   Component: Climatronic   H18 1112  
   Revision: 00001004    
   Coding: 0000014002
   Shop #: WSC 12345 123 61029
   ASAM Dataset: EV_Climatronic A01010
   ROD: EV_ClimaAutoBasis_VW36.rod
   VCID: 0021798C9B9F2B4FA7-8054


2 Faults Found:
13701456 - Function Restricted due to Missing Message(s) 
          U1111 00 [009] - -
          [New feature! Extended UDS fault detail is only supported by current gen. interfaces]
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 4
                    Reset counter: 207
                    Mileage: 189756 km
                    Date: 2000.00.00
                    Time: 08:06:28


9479189 - Signal Line for Air Quality Sensor 
          B10A4 15 [009] - Open or Short to Plus
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 3
                    Fault Frequency: 4
                    Reset counter: 207
                    Mileage: 189756 km
                    Date: 2000.00.00
                    Time: 08:06:28




-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 3C0-937-049-30-H.lbl
   Part No SW: 3C0 937 049 AJ    HW: 3C0 937 049 AJ
   Component: Bordnetz-SG     H54 2202  
   Revision: 00H54000    Serial number: 01000007456322
   Coding: F78F8B270004800047140A001400008000197E075C00010C000000000000
   Shop #: WSC 12345 123 12345
   VCID: 71C72C48683532C758-8024


   Subsystem 1 - Part No: 1K2 955 119 E  Labels: 1KX-955-119.CLB
   Component: Wischer 300807 021  0501  
   Coding: 00039861
   Shop #: WSC 12345  


   Subsystem 2 - Part No: 1K0 955 559 AF  Labels: 1K0-955-559-AF.CLB
   Component: RLS     130907 046  0204  
   Coding: 00208933
   Shop #: WSC 12345  


1 Fault Found:
01502 - Bulb for Rear Fog; Left (L46) 
            012 - Electrical Fault in Circuit
             Freeze Frame:
                    Fault Status: 01101100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 207
                    Mileage: 189766 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63


             Freeze Frame:
                        ON
                    Voltage: 13.25 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF




-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1K0-909-605.lbl
   Part No SW: 1K0 909 605 T    HW: 1K0 909 605 T
   Component: 3A AIRBAG VW8   020 2300  
   Revision: 05020000    Serial number: 0038PD1FKU0T  
   Coding: 0013121
   Shop #: WSC 01269 785 00200
   VCID: 3D5FC07864ED86A78C-8068


   Subsystem 1 - Serial number: 6332MSME2C406B29H


   Subsystem 2 - Serial number: 6342MSME2C42223ED


   Subsystem 3 - Serial number: 6352QSME3D213635D


   Subsystem 4 - Serial number: 6362QSME3C0B0C41L


5 Faults Found:
00655 - Seat Belt Tensioner Igniter; Passenger Side (N154) 
            001 - Upper Limit Exceeded - MIL ON
00588 - Airbag Igniter; Driver Side (N95) 
            001 - Upper Limit Exceeded - MIL ON
01228 - Airbag Cut-Off Switch for Passenger Side (E224) 
            010 - Open or Short to Plus - MIL ON
02756 - Redundant signal path of Airbag cut-off switch - front passenger side (E224) 
            010 - Open or Short to Plus - MIL ON
00589 - Airbag Igniter 1; Passenger Side (N131) 
            001 - Upper Limit Exceeded - MIL ON


-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 AQ    HW: 1K0 953 549 AQ
   Component: J0527           036 0070  
   Coding: 0012122
   Shop #: WSC 12345 123 12345
   VCID: 01277C8858952247A8-8054


   Subsystem 1 - Part No: XXXXXXXXXXX 
   Component: E0221           002 0010


No fault code found.


-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No SW: 1K6 920 974     HW: 1K6 920 974 
   Component: KOMBIINSTRUMENT VDD 1216  
   Revision: V0002000    Serial number: VWX7Z0G83NA8OV
   Coding: 0006103
   Shop #: WSC 12345 123 12345
   VCID: 71C72C48683532C758-8024


No fault code found.


-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7N0-907-530-V2.clb
   Part No SW: 7N0 907 530 M    HW: 1K0 907 951 
   Component: J533  Gateway H42 1623  
   Revision:   H42       Serial number: 030312F2002329
   Coding: 350001
   Shop #: WSC 12345 123 12345
   VCID: 3A55CB64B5C3B19FA9-806E


1 Fault Found:
01303 - Telephone Transceiver (R36) 
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 3
                    Reset counter: 247
                    Mileage: 189767 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 08:50:27




-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 1K6 920 974     HW: 1K6 920 974 
   Component: IMMO            VDD 1216  
   Revision: V0002000    Serial number: VWX7Z0G83NA8OV
   Shop #: WSC 00000 000 00000
   VCID: 71C72C48683532C758-8024


No fault code found.


-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MIN3.clb
   Part No SW: 1K0 959 701 M    HW: 1K0 959 701 M
   Component: Tuer-SG         006 120B  
   Coding: 0000564
   Shop #: WSC 11111 111 45799
   VCID: 3851D16C4BCFA38F5F-806C


2 Faults Found:
00912 - Window Regulator Switch; Front Left (E40) 
            008 - Implausible Signal - Intermittent
00109 - Left Mirror Turn Signal Lamp (L131) 
            012 - Electrical Fault in Circuit


-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1K0-909-14x-GEN3.clb
   Part No: 1K0 909 144 P
   Component: EPS_ZFLS Kl. 207    3305  
   Revision: 00H22000    
   Shop #: WSC 00028 028 00001
   VCID: 3753D25046D1ACF756-8062


No fault code found.


-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 1K0-959-433-MAX.clb
   Part No SW: 1K0 959 433 BT    HW: 1K0 959 433 BT
   Component:    KSG PQ35 G2  020 0204  
   Revision: 00020000    Serial number: 00000000000000
   Coding: 98900A085103007F42040F0FF00A5A0690BC00
   Shop #: WSC 12345 123 12345
   VCID: 032B768042893057BA-8056


   Subsystem 1 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HORN H03 1301


   Subsystem 2 - Component:       NGS n.mounted     


   Subsystem 3 - Component:      IRUE n.mounted     


1 Fault Found:
01134 - Alarm Horn (H12) 
            000 - -
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 206
                    Mileage: 189756 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 08:06:37




-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MIN3.clb
   Part No SW: 1K0 959 702 M    HW: 1K0 959 702 M
   Component: Tuer-SG         006 120B  
   Coding: 0000564
   Shop #: WSC 12345 123 12345
   VCID: 3957D46870C5BA87A0-806C


No fault code found.


-------------------------------------------------------------------------------
Address 55: Headlight Range        Labels: 1T0-907-357.lbl
   Part No: 1T0 907 357 
   Component: Dynamische LWR      0003  
   Coding: 0000003
   Shop #: WSC 00000 785 00200
   VCID: 74C9255C172707EFB3-8020


No fault code found.


-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels:. 5M0-035-1xx-56.clb
   Part No SW: 1K0 035 180 AE    HW: 1K0 035 180 AE
   Component: Radio Prem-8  H02 0016  
   Revision: -----16S    Serial number: VWZ4Z7L3180243
   Coding: 01000401000005
   Shop #: WSC 12345 123 61029
   VCID: 63EB560062C99057DA-8036


3 Faults Found:
01317 - Control Module in Instrument Cluster (J285) 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 206
                    Mileage: 189756 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 08:06:39


02633 - Antenna for Satellite Tuner 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 206
                    Mileage: 189756 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 08:06:39


02635 - Tuner Not Enabled/Activated 
            000 - -
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 7
                    Fault Frequency: 1
                    Reset counter: 206
                    Mileage: 189756 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 08:06:39




-------------------------------------------------------------------------------
Address 77: Telephone
Cannot be reached


End-------------------------(Elapsed Time: 01:21)--------------------------
 
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   #2  

NEtech

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There is no coding for these Gasoline fuel injectors.
You can erase error code and save Adaptation channel 000
 
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   #3  

NitrousOxide

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Thanks, I'll try it at operating temperature
 
   #4  

Jack@European_Parts

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Be careful the heater circuit isn't disrupting lambda crystal too from corrosion bridge, did you isolate it?

Are injectors genuine or knock offs, lots of problems with knock off injectors now?
 
   #5  

NitrousOxide

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Are injectors genuine or knock offs
This is what I'm trying to determine. I had bought them from the dealer, but the packaging appeared abused in storage. These were ordered by part number.
My symptoms are what appears to be misfires below 850 RPM, but they do not misfire on cold-starts when the idle is higher. I'm hesitant to remove them once again (until I buy a replacement set). My fear is breaking those brittle plastic clips that the injectors sit in before going into the head. I'm going to replace the cam position sensor as well (since they are cheap). My MVB for block 91 isn't showing the 28kW requested for the intake camshaft. However, I'm 95% sure that the timing belt and camshaft chain has been set properly.


This car had a broken timing belt at 108 KM/h resulting in 12 bent valves, so I replaced all 16.
 
   #6  

Jack@European_Parts

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This is what I'm trying to determine. I had bought them from the dealer, but the packaging appeared abused in storage. These were ordered by part number.
My symptoms are what appears to be misfires below 850 RPM, but they do not misfire on cold-starts when the idle is higher. I'm hesitant to remove them once again (until I buy a replacement set). My fear is breaking those brittle plastic clips that the injectors sit in before going into the head. I'm going to replace the cam position sensor as well (since they are cheap). My MVB for block 91 isn't showing the 28kW requested for the intake camshaft. However, I'm 95% sure that the timing belt and camshaft chain has been set properly.


This car had a broken timing belt at 108 KM/h resulting in 12 bent valves, so I replaced all 16.

Did you know a leaky injector can hide during cold start & since can be so rich for choke effect but so can a small air multiplicative leak?

Any trim codes?
 
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