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Thread: EGR Problem Seat Ibiza

  1. #1
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    EGR Problem Seat Ibiza

    Hi everyone I have a problem with the egr on a seat ibiza which has been changed however the fault is still there and wont clear.

    Hereb is the log file from VCDS.

    Code:
    VCDS Version: 19.6.2.0 (x64)
    Data version: 20190930 DS308.0
    www.Ross-Tech.com
    
    
    VIN: VSSZZZ6JZDR017950   License Plate: 
    Mileage: 97210km-60403mi   Repair Order: 
    
    
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Chassis Type: 6J-SE25 (6R0)
    Scan: 01 03 08 09 15 17 19 25 44 4B 56 61
    
    VIN: VSSZZZ6JZDR017950   Mileage: 97210km-60403miles
    
    01-Engine -- Status: Malfunction 0010
    03-ABS Brakes -- Status: OK 0000
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: OK 0000
    09-Cent. Elect. -- Status: Malfunction 0010
    15-Airbags -- Status: OK 0000
    17-Instruments -- Status: OK 0000
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    44-Steering Assist -- Status: OK 0000
    4B-Multifunc. Module -- Status: OK 0000
    56-Radio -- Status: OK 0000
    61-Battery Regul. -- Status: OK 0000
     
    -------------------------------------------------------------------------------
    Address 01: Engine (J000-CFWA)       Labels:. 03P-906-021-CFW.clb
       Part No SW: 03P 906 021 AB    HW: 03P 906 021 BC
       Component: R3 1.2l TDI   H07 9978  
       Revision: 12005001    Serial number:               
       Coding: 00114014030501080000
       Shop #: WSC 61398 001 1048576
       ASAM Dataset: EV_ECM12TDI03103P906021AB 001019
       ROD: EV_ECM12TDI03103P906021AA.rod
       VCID: 68D464CE938AE20F0F-803C
    
    4 Faults Found:
    15544 - EGR Valve (N18) 
              P0403 00 [191] - Malfunction
              MIL ON - Confirmed - Not Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Mileage: 87539 km
                        Date: 2019.03.01
                        Time: 22:21:28
    
                        Engine speed: 0.00 /min
                        Normed load value: 0.0 %
                        Vehicle speed: 0 km/h
                        Coolant temperature: 68 C
                        Intake air temperature: 18 C
                        Ambient air pressure: 1000 mbar
                        Voltage terminal 30: 13.640 V
                        Unlearning counter according OBD: 228
                        Sensor for engine block temperature: raw value: 68 C
                        EGR Vacuum Regulator Solen.val.: activation-PWM rate: 0.0 %
                        EGR Solen.val.: actual value-PWM rate: 50.2 %
                        EGR valve: offset closed: -4 %
                        Deviation of exh.gas recirc. rate: 0.0 %
                        High press EGR actuator: actual unconditioned volt val: 1.079 V
                        EGR valve: offset open: 2 %
                        High pressure EGR actuator: activation: 0 %
                        OBD EGR position control-Position: 50.2 %
                        EGR specified value: 0.0 %
                        Voltage terminal 30: 13.640 V
                        Voltage terminal 30 stabilized: 13.6 V
                        Terminal 15 status: On
    
    16395 - EGR Valve (N18) 
              P0403 00 [216] - Malfunction
              MIL ON - Intermittent - Confirmed - Not Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Mileage: 87539 km
                        Date: 2019.03.01
                        Time: 22:47:30
    
                        Engine speed: 1122.75 /min
                        Normed load value: 0.0 %
                        Vehicle speed: 9 km/h
                        Coolant temperature: 66 C
                        Intake air temperature: 30 C
                        Ambient air pressure: 1000 mbar
                        Voltage terminal 30: 14.968 V
                        Unlearning counter according OBD: 228
                        Sensor for engine block temperature: raw value: 66 C
                        EGR Vacuum Regulator Solen.val.: activation-PWM rate: 28.2 %
                        EGR Solen.val.: actual value-PWM rate: 50.2 %
                        EGR valve: offset closed: -4 %
                        Sensor for engine block temperature: raw value: 66 C
                        High press EGR actuator: actual unconditioned volt val: 1.079 V
    
    16408 - Actuator Module for Turbocharger 1 
              P00AF 00 [216] - Stuck
              MIL ON - Intermittent - Confirmed - Not Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Fault Frequency: 1
                        Mileage: 97050 km
                        Date: 2019.10.01
                        Time: 20:27:08
    
                        Engine speed: 1889.75 /min
                        Normed load value: 99.2 %
                        Vehicle speed: 48 km/h
                        Coolant temperature: 68 C
                        Intake air temperature: 11 C
                        Ambient air pressure: 970 mbar
                        Voltage terminal 30: 14.773 V
                        Unlearning counter according OBD: 228
                        Accelerator pedal travel-Position: 62.7 %
                        Charge Pressure Actuator: activation-PWM rate: 71.8 %
                        Charge air pressure absolute position feedback-Position: 58.8 %
                        Turbocharger boost control: offset closed: -2 %
                        Sensor for engine block temperature: raw value: 68 C
                        High press turbocharger actuator: actual uncond volt value: 2.944 V
    
    16409 - Actuator Module for Turbocharger 1 
              P00AF 00 [216] - Stuck
              MIL ON - Intermittent - Confirmed - Not Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Fault Frequency: 2
                        Mileage: 97050 km
                        Date: 2019.10.01
                        Time: 20:27:08
    
                        Engine speed: 1897.25 /min
                        Normed load value: 100.0 %
                        Vehicle speed: 48 km/h
                        Coolant temperature: 68 C
                        Intake air temperature: 11 C
                        Ambient air pressure: 970 mbar
                        Voltage terminal 30: 14.804 V
                        Unlearning counter according OBD: 228
                        Accelerator pedal travel-Position: 62.7 %
                        Charge Pressure Actuator: activation-PWM rate: 64.7 %
                        Charge air pressure absolute position feedback-Position: 68.6 %
                        Turbocharger boost control: offset closed: -2 %
                        Sensor for engine block temperature: raw value: 68 C
                        High press turbocharger actuator: actual uncond volt value: 3.435 V
    
    Readiness: 1 2 0 0 1 
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP82.clb
       Part No SW: 6R0 907 379 BC    HW: 6R0 907 379 AF
       Component: ESP8.2i front H05 0002  
       Revision: --------    
       Coding: 130224DB816E00B9C82E24E781D100921000
       Shop #: WSC 04941 000 00000
       VCID: 00045C6E97FA3A4FA7-8054
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC        Labels: 6J0-820-045.clb
       Part No SW: 6J0 820 045 A    HW: 6J0 820 045 A
       Component: J301  Klimaanlage   0330  
       Revision: 00 26 08    Serial number: 0000002454827-
       Shop #: WSC 06402 785 00200
       VCID: 244C30FEE722C66FE3-8070
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect. (J519)       Labels:. 6R0-937-08x-09.clb
       Part No SW: 6R0 937 088 F    HW: 6R0 937 088 
       Component: BCM PQ25 Re4  H50 0353  
       Revision: BU050001    Serial number: 0456 066120016
       Coding: 248829E888612500922008F02E0B8C800F00622F7E000409200000000000
       Shop #: WSC 64564 324 38760
       VCID: 4182996AD870F347E8-8014
    
       Subsystem 1 - Part No SW: 6R0 959 802 M    HW: 6R0 959 802 M  Labels: 6R0-959-802.CLB
       Component: J386__TSG_FT  002 3130 
       Serial number: --------------------
       Coding: 430000
    
       Subsystem 2 - Part No SW: 6R0 959 801 P    HW: 6R0 959 801 P  Labels: 6R0-959-801.CLB
       Component: J387__TSG_BT  002 3130 
       Serial number: --------------------
       Coding: 420000
    
       Subsystem 3 - Part No: 1K8 951 171 A
       Component: DWA-Sensor 00  001 0103 
       Coding: 000000
    
       Subsystem 4 - Part No: 1K8 951 171 A
       Component: DWA-Sensor 00  001 0103 
       Coding: 000000
    
    6 Faults Found:
    00329 - Control Circuit for Unlocking Rear Lid 
                006 - Short to Plus - Intermittent
                 Freeze Frame:
                        Fault Status: 00100110
                        Fault Priority: 2
                        Fault Frequency: 11
                        Reset counter: 43
                        Time Indication: 0
    
    00329 - Control Circuit for Unlocking Rear Lid 
                011 - Open Circuit - Intermittent
                 Freeze Frame:
                        Fault Status: 00101011
                        Fault Priority: 2
                        Fault Frequency: 254
                        Reset counter: 47
                        Mileage: 88291 km
                        Time Indication: 0
                        Date: 2013.08.11
                        Time: 21:03:06
    
    00893 - Switch for Trunk Handle (E234) 
                008 - Implausible Signal - Intermittent
                 Freeze Frame:
                        Fault Status: 00101000
                        Fault Priority: 3
                        Fault Frequency: 4
                        Reset counter: 47
                        Mileage: 97028 km
                        Time Indication: 0
                        Date: 2014.02.21
                        Time: 03:00:56
    
    00975 - Heated Rear Window (Z1) 
                011 - Open Circuit - Intermittent
                 Freeze Frame:
                        Fault Status: 00101011
                        Fault Priority: 3
                        Fault Frequency: 2
                        Reset counter: 47
                        Mileage: 97028 km
                        Time Indication: 0
                        Date: 2014.02.21
                        Time: 03:07:08
    
    00447 - Function Limitation due to Over-Voltage 
                001 - Upper Limit Exceeded - Intermittent
                 Freeze Frame:
                        Fault Status: 00100001
                        Fault Priority: 6
                        Fault Frequency: 3
                        Reset counter: 27
                        Mileage: 95642 km
                        Time Indication: 0
                        Date: 2014.01.23
                        Time: 23:22:48
    
    01134 - Alarm Horn (H12) 
                004 - No Signal/Communication
                 Freeze Frame:
                        Fault Status: 01100100
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 12
                        Mileage: 86297 km
                        Time Indication: 0
                        Date: 2013.06.25
                        Time: 06:20:14
    
    
    -------------------------------------------------------------------------------
    Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
       Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
       Component: VW10AirbagA05 H10 0020  
       Revision: --------    Serial number: 003GX015834U
       Coding: 003035
       Shop #: WSC 06401 785 00200
       ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
       ROD: EV_AirbaVW10BPAVW250.rod
       VCID: 4A90BE46ED46301F39-801E
    
       Crash sensor for side airbag: driver side: 
       Serial number: 3495RRB405F15A9Q80EB
    
       Crash sensor for side airbag: front passenger side: 
       Serial number: 3505RRB405H15A9QCPR4
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
       Part No SW: 6J0 920 904 J    HW: 6J0 920 904 J
       Component: KOMBI         H03 0507  
       Serial number: 00000000000000
       Coding: 410200
       Shop #: WSC 131071 1023 2097151
       ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04114
       ROD: EV_Kombi_UDS_VDD_RM09_SK46.rod
       VCID: 3260C6A665D658DF61-8066
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway (J533)       Labels:. 6R0-907-530-V2.clb
       Part No SW: 6R0 907 530 D    HW: 1K0 907 951 
       Component: J533  Gateway H38 0035  
       Revision:   H38       Serial number: 230212F1002310
       Coding: 2542C1
       Shop #: WSC 04941 000 00000
       VCID: 346CC0BE97C256EF73-8060
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
       Part No SW: 5K0 953 234     HW: 5K0 953 234 
       Component: IMMO          H03 0507  
       Serial number:               
       Coding: 000000
       Shop #: WSC 00000 000 00000
       ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
       ROD: EV_Immo_UDS_VDD_RM09.rod
       VCID: 6AD01EC68D86D01F19-803E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist        Labels: 6Q0-423-156.clb
       Part No: 6R0 423 156 B
       Component: LenkhilfeTRW        V277  
       Coding: 11211
       Shop #: WSC 06402  
       VCID: 2F66CFD2EAE475370E-807A
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 4B: Multifunc. Module        Labels: 6J0-959-441.clb
       Part No: 6J0 959 441 
       Component: MF-Modul       0007 0001  
       Coding: 0000001
       Shop #: WSC 77005 000 00000
       VCID: 70E40CAE635A2ACF57-8024
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 56: Radio (J503)       Labels:. 6J0-035-153.clb
       Part No SW: 6J2 035 153 G    HW: 6J2 035 153 G
       Component: Radio         H15 0204  
       Revision: R0000000    Serial number: SEZAZ2M1963982
       Coding: 0501020002
       Shop #: WSC 04941 000 00000
       VCID: 2A50DEC64506101FD9-807E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 61: Battery Regul. (J840)       Labels:. 1K0-907-534.clb
       Part No SW: 6R0 907 534     HW: 1K0 907 951 
       Component: Batt.regelung H38 0035  
       Serial number: 230212F1002310
       Coding: 030B185A
       Shop #: WSC 04941 000 00000
       VCID: 74EC00BED74216EFB3-8020
    
       Subsystem 1 - Part No SW: 6R0 915 181 E    HW: 6R0 915 181 E
       Component: J367-BDM  H08 0181 
       Serial number: 00000000004970397986
    
    No fault code found.
    
    End-------------------------(Elapsed Time: 02:28)--------------------------

    Code:
    Address 01: DTCs cleared
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
                    Address 01: Engine       Labels: 03P-906-021-CFW.clb
    Control Module Part Number: 03P 906 021 AB    HW: 03P 906 021 BC
      Component and/or Version: R3 1.2l TDI   H07 9978
               Software Coding: 00114014030501080000
                Work Shop Code: WSC 61398 001 1048576
                  ASAM Dataset: EV_ECM12TDI03103P906021AB 001019 (SE25)
                           ROD: EV_ECM12TDI03103P906021AA.rod
                          VCID: 68D464CE938AE20F0F-803C
    Fault Codes have been Erased
    
    1 Fault Found:
    15544 - EGR Valve (N18) 
              P0403 00 [063] - Malfunction
              Confirmed - Not Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Fault Frequency: 2
                        Mileage: 97213 km
                        Date: 2019.10.03
                        Time: 22:45:13
    
                        Engine speed: 0.00 /min
                        Normed load value: 0.0 %
                        Vehicle speed: 0 km/h
                        Coolant temperature: 52 C
                        Intake air temperature: 35 C
                        Ambient air pressure: 1000 mbar
                        Voltage terminal 30: 12.085 V
                        Unlearning counter according OBD: 0
                        Sensor for engine block temperature: raw value: 52 C
                        EGR Vacuum Regulator Solen.val.: activation-PWM rate: 0.0 %
                        EGR Solen.val.: actual value-PWM rate: 50.2 %
                        EGR valve: offset closed: -4 %
                        Deviation of exh.gas recirc. rate: 0.0 %
                        High press EGR actuator: actual unconditioned volt val: 1.079 V
                        EGR valve: offset open: 2 %
                        High pressure EGR actuator: activation: 0 %
                        OBD EGR position control-Position: 50.2 %
                        EGR specified value: 0.0 %
                        Voltage terminal 30: 12.085 V
                        Voltage terminal 30 stabilized: 12.0 V
                        Terminal 15 status: On
    
    
    Readiness: 0 0 0 0 1 
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Address 01: DTCs cleared
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Address 09: DTCs cleared


    Any help would be really appreciated. Thanks for your time.
    Last edited by Uwe; 10-03-2019 at 10:57 AM. Reason: CODE tags

  2. #2
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    Hi judge_360,
    Was it a genuine EGR? What wiring checks have you done?
    Regards HMC

  3. #3
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    Hi HMC I never fitted the egr but I suspect its aftermarket, ive not done any checks on wiring yet either.

  4. #4
    Benevolent Dictator Uwe's Avatar
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    Also the turbo actuator faults aren't likely helping things.

    -Uwe-
    The engineering problems are likely insurmountable. It would be like proposing to land a rocket booster section on a barge floating in the middle of the ocean.

  5. #5
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    "I never fitted the egr but I suspect its aftermarket,"
    In my experience aftermarket has a high failure rate. Who fitted it and why are they not fixing it?
    Regards HMC

  6. Likes Uwe liked this post
  7. #6
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    The garage Ive just started for fitted it, and I have the job of fixing it. As far as I am aware even after fitting the fault code would not clear.

  8. #7
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    Hi everyone, I need some help trying to fix this car, the egr has been changed, the turbo and actuator has been renewed and the N75 valve has been renewed yet I still have the same fault codes and the car is exactly the same as when it first came in. I am at my wits end and don't know where to go next, any help would be greatly appreciated. Thanks.

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