EGR Problem Seat Ibiza

   #1  

judge360

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Hi everyone I have a problem with the egr on a seat ibiza which has been changed however the fault is still there and wont clear.

Hereb is the log file from VCDS.

Code:
VCDS Version: 19.6.2.0 (x64)
Data version: 20190930 DS308.0
www.Ross-Tech.com


VIN: VSSZZZ6JZDR017950   License Plate: 
Mileage: 97210km-60403mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 6J-SE25 (6R0)
Scan: 01 03 08 09 15 17 19 25 44 4B 56 61

VIN: VSSZZZ6JZDR017950   Mileage: 97210km-60403miles

01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
4B-Multifunc. Module -- Status: OK 0000
56-Radio -- Status: OK 0000
61-Battery Regul. -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine (J000-CFWA)       Labels:. 03P-906-021-CFW.clb
   Part No SW: 03P 906 021 AB    HW: 03P 906 021 BC
   Component: R3 1.2l TDI   H07 9978  
   Revision: 12005001    Serial number:               
   Coding: 00114014030501080000
   Shop #: WSC 61398 001 1048576
   ASAM Dataset: EV_ECM12TDI03103P906021AB 001019
   ROD: EV_ECM12TDI03103P906021AA.rod
   VCID: 68D464CE938AE20F0F-803C

4 Faults Found:
15544 - EGR Valve (N18) 
          P0403 00 [191] - Malfunction
          MIL ON - Confirmed - Not Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Mileage: 87539 km
                    Date: 2019.03.01
                    Time: 22:21:28

                    Engine speed: 0.00 /min
                    Normed load value: 0.0 %
                    Vehicle speed: 0 km/h
                    Coolant temperature: 68 °C
                    Intake air temperature: 18 °C
                    Ambient air pressure: 1000 mbar
                    Voltage terminal 30: 13.640 V
                    Unlearning counter according OBD: 228
                    Sensor for engine block temperature: raw value: 68 °C
                    EGR Vacuum Regulator Solen.val.: activation-PWM rate: 0.0 %
                    EGR Solen.val.: actual value-PWM rate: 50.2 %
                    EGR valve: offset closed: -4 %
                    Deviation of exh.gas recirc. rate: 0.0 %
                    High press EGR actuator: actual unconditioned volt val: 1.079 V
                    EGR valve: offset open: 2 %
                    High pressure EGR actuator: activation: 0 %
                    OBD EGR position control-Position: 50.2 %
                    EGR specified value: 0.0 %
                    Voltage terminal 30: 13.640 V
                    Voltage terminal 30 stabilized: 13.6 V
                    Terminal 15 status: On

16395 - EGR Valve (N18) 
          P0403 00 [216] - Malfunction
          MIL ON - Intermittent - Confirmed - Not Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Mileage: 87539 km
                    Date: 2019.03.01
                    Time: 22:47:30

                    Engine speed: 1122.75 /min
                    Normed load value: 0.0 %
                    Vehicle speed: 9 km/h
                    Coolant temperature: 66 °C
                    Intake air temperature: 30 °C
                    Ambient air pressure: 1000 mbar
                    Voltage terminal 30: 14.968 V
                    Unlearning counter according OBD: 228
                    Sensor for engine block temperature: raw value: 66 °C
                    EGR Vacuum Regulator Solen.val.: activation-PWM rate: 28.2 %
                    EGR Solen.val.: actual value-PWM rate: 50.2 %
                    EGR valve: offset closed: -4 %
                    Sensor for engine block temperature: raw value: 66 °C
                    High press EGR actuator: actual unconditioned volt val: 1.079 V

16408 - Actuator Module for Turbocharger 1 
          P00AF 00 [216] - Stuck
          MIL ON - Intermittent - Confirmed - Not Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: 97050 km
                    Date: 2019.10.01
                    Time: 20:27:08

                    Engine speed: 1889.75 /min
                    Normed load value: 99.2 %
                    Vehicle speed: 48 km/h
                    Coolant temperature: 68 °C
                    Intake air temperature: 11 °C
                    Ambient air pressure: 970 mbar
                    Voltage terminal 30: 14.773 V
                    Unlearning counter according OBD: 228
                    Accelerator pedal travel-Position: 62.7 %
                    Charge Pressure Actuator: activation-PWM rate: 71.8 %
                    Charge air pressure absolute position feedback-Position: 58.8 %
                    Turbocharger boost control: offset closed: -2 %
                    Sensor for engine block temperature: raw value: 68 °C
                    High press turbocharger actuator: actual uncond volt value: 2.944 V

16409 - Actuator Module for Turbocharger 1 
          P00AF 00 [216] - Stuck
          MIL ON - Intermittent - Confirmed - Not Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 2
                    Mileage: 97050 km
                    Date: 2019.10.01
                    Time: 20:27:08

                    Engine speed: 1897.25 /min
                    Normed load value: 100.0 %
                    Vehicle speed: 48 km/h
                    Coolant temperature: 68 °C
                    Intake air temperature: 11 °C
                    Ambient air pressure: 970 mbar
                    Voltage terminal 30: 14.804 V
                    Unlearning counter according OBD: 228
                    Accelerator pedal travel-Position: 62.7 %
                    Charge Pressure Actuator: activation-PWM rate: 64.7 %
                    Charge air pressure absolute position feedback-Position: 68.6 %
                    Turbocharger boost control: offset closed: -2 %
                    Sensor for engine block temperature: raw value: 68 °C
                    High press turbocharger actuator: actual uncond volt value: 3.435 V

Readiness: 1 2 0 0 1 

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP82.clb
   Part No SW: 6R0 907 379 BC    HW: 6R0 907 379 AF
   Component: ESP8.2i front H05 0002  
   Revision: --------    
   Coding: 130224DB816E00B9C82E24E781D100921000
   Shop #: WSC 04941 000 00000
   VCID: 00045C6E97FA3A4FA7-8054

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 6J0-820-045.clb
   Part No SW: 6J0 820 045 A    HW: 6J0 820 045 A
   Component: J301  Klimaanlage   0330  
   Revision: 00 26 08    Serial number: 0000002454827-
   Shop #: WSC 06402 785 00200
   VCID: 244C30FEE722C66FE3-8070

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels:. 6R0-937-08x-09.clb
   Part No SW: 6R0 937 088 F    HW: 6R0 937 088 
   Component: BCM PQ25 Re4  H50 0353  
   Revision: BU050001    Serial number: 0456 066120016
   Coding: 248829E888612500922008F02E0B8C800F00622F7E000409200000000000
   Shop #: WSC 64564 324 38760
   VCID: 4182996AD870F347E8-8014

   Subsystem 1 - Part No SW: 6R0 959 802 M    HW: 6R0 959 802 M  Labels: 6R0-959-802.CLB
   Component: J386__TSG_FT  002 3130 
   Serial number: --------------------
   Coding: 430000

   Subsystem 2 - Part No SW: 6R0 959 801 P    HW: 6R0 959 801 P  Labels: 6R0-959-801.CLB
   Component: J387__TSG_BT  002 3130 
   Serial number: --------------------
   Coding: 420000

   Subsystem 3 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

   Subsystem 4 - Part No: 1K8 951 171 A
   Component: DWA-Sensor 00  001 0103 
   Coding: 000000

6 Faults Found:
00329 - Control Circuit for Unlocking Rear Lid 
            006 - Short to Plus - Intermittent
             Freeze Frame:
                    Fault Status: 00100110
                    Fault Priority: 2
                    Fault Frequency: 11
                    Reset counter: 43
                    Time Indication: 0

00329 - Control Circuit for Unlocking Rear Lid 
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 2
                    Fault Frequency: 254
                    Reset counter: 47
                    Mileage: 88291 km
                    Time Indication: 0
                    Date: 2013.08.11
                    Time: 21:03:06

00893 - Switch for Trunk Handle (E234) 
            008 - Implausible Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00101000
                    Fault Priority: 3
                    Fault Frequency: 4
                    Reset counter: 47
                    Mileage: 97028 km
                    Time Indication: 0
                    Date: 2014.02.21
                    Time: 03:00:56

00975 - Heated Rear Window (Z1) 
            011 - Open Circuit - Intermittent
             Freeze Frame:
                    Fault Status: 00101011
                    Fault Priority: 3
                    Fault Frequency: 2
                    Reset counter: 47
                    Mileage: 97028 km
                    Time Indication: 0
                    Date: 2014.02.21
                    Time: 03:07:08

00447 - Function Limitation due to Over-Voltage 
            001 - Upper Limit Exceeded - Intermittent
             Freeze Frame:
                    Fault Status: 00100001
                    Fault Priority: 6
                    Fault Frequency: 3
                    Reset counter: 27
                    Mileage: 95642 km
                    Time Indication: 0
                    Date: 2014.01.23
                    Time: 23:22:48

01134 - Alarm Horn (H12) 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 12
                    Mileage: 86297 km
                    Time Indication: 0
                    Date: 2013.06.25
                    Time: 06:20:14


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
   Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
   Component: VW10AirbagA05 H10 0020  
   Revision: --------    Serial number: 003GX015834U
   Coding: 003035
   Shop #: WSC 06401 785 00200
   ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
   ROD: EV_AirbaVW10BPAVW250.rod
   VCID: 4A90BE46ED46301F39-801E

   Crash sensor for side airbag: driver side: 
   Serial number: 3495RRB405F15A9Q80EB

   Crash sensor for side airbag: front passenger side: 
   Serial number: 3505RRB405H15A9QCPR4

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
   Part No SW: 6J0 920 904 J    HW: 6J0 920 904 J
   Component: KOMBI         H03 0507  
   Serial number: 00000000000000
   Coding: 410200
   Shop #: WSC 131071 1023 2097151
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04114
   ROD: EV_Kombi_UDS_VDD_RM09_SK46.rod
   VCID: 3260C6A665D658DF61-8066

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 6R0-907-530-V2.clb
   Part No SW: 6R0 907 530 D    HW: 1K0 907 951 
   Component: J533  Gateway H38 0035  
   Revision:   H38       Serial number: 230212F1002310
   Coding: 2542C1
   Shop #: WSC 04941 000 00000
   VCID: 346CC0BE97C256EF73-8060

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H03 0507  
   Serial number:               
   Coding: 000000
   Shop #: WSC 00000 000 00000
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
   ROD: EV_Immo_UDS_VDD_RM09.rod
   VCID: 6AD01EC68D86D01F19-803E

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 6Q0-423-156.clb
   Part No: 6R0 423 156 B
   Component: LenkhilfeTRW        V277  
   Coding: 11211
   Shop #: WSC 06402  
   VCID: 2F66CFD2EAE475370E-807A

No fault code found.

-------------------------------------------------------------------------------
Address 4B: Multifunc. Module        Labels: 6J0-959-441.clb
   Part No: 6J0 959 441 
   Component: MF-Modul       0007 0001  
   Coding: 0000001
   Shop #: WSC 77005 000 00000
   VCID: 70E40CAE635A2ACF57-8024

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J503)       Labels:. 6J0-035-153.clb
   Part No SW: 6J2 035 153 G    HW: 6J2 035 153 G
   Component: Radio         H15 0204  
   Revision: R0000000    Serial number: SEZAZ2M1963982
   Coding: 0501020002
   Shop #: WSC 04941 000 00000
   VCID: 2A50DEC64506101FD9-807E

No fault code found.

-------------------------------------------------------------------------------
Address 61: Battery Regul. (J840)       Labels:. 1K0-907-534.clb
   Part No SW: 6R0 907 534     HW: 1K0 907 951 
   Component: Batt.regelung H38 0035  
   Serial number: 230212F1002310
   Coding: 030B185A
   Shop #: WSC 04941 000 00000
   VCID: 74EC00BED74216EFB3-8020

   Subsystem 1 - Part No SW: 6R0 915 181 E    HW: 6R0 915 181 E
   Component: J367-BDM  H08 0181 
   Serial number: 00000000004970397986

No fault code found.

End-------------------------(Elapsed Time: 02:28)--------------------------


Code:
Address 01: DTCs cleared
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine       Labels: 03P-906-021-CFW.clb
Control Module Part Number: 03P 906 021 AB    HW: 03P 906 021 BC
  Component and/or Version: R3 1.2l TDI   H07 9978
           Software Coding: 00114014030501080000
            Work Shop Code: WSC 61398 001 1048576
              ASAM Dataset: EV_ECM12TDI03103P906021AB 001019 (SE25)
                       ROD: EV_ECM12TDI03103P906021AA.rod
                      VCID: 68D464CE938AE20F0F-803C
Fault Codes have been Erased

1 Fault Found:
15544 - EGR Valve (N18) 
          P0403 00 [063] - Malfunction
          Confirmed - Not Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 2
                    Mileage: 97213 km
                    Date: 2019.10.03
                    Time: 22:45:13

                    Engine speed: 0.00 /min
                    Normed load value: 0.0 %
                    Vehicle speed: 0 km/h
                    Coolant temperature: 52 °C
                    Intake air temperature: 35 °C
                    Ambient air pressure: 1000 mbar
                    Voltage terminal 30: 12.085 V
                    Unlearning counter according OBD: 0
                    Sensor for engine block temperature: raw value: 52 °C
                    EGR Vacuum Regulator Solen.val.: activation-PWM rate: 0.0 %
                    EGR Solen.val.: actual value-PWM rate: 50.2 %
                    EGR valve: offset closed: -4 %
                    Deviation of exh.gas recirc. rate: 0.0 %
                    High press EGR actuator: actual unconditioned volt val: 1.079 V
                    EGR valve: offset open: 2 %
                    High pressure EGR actuator: activation: 0 %
                    OBD EGR position control-Position: 50.2 %
                    EGR specified value: 0.0 %
                    Voltage terminal 30: 12.085 V
                    Voltage terminal 30 stabilized: 12.0 V
                    Terminal 15 status: On


Readiness: 0 0 0 0 1 

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Address 01: DTCs cleared
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Address 09: DTCs cleared



Any help would be really appreciated. Thanks for your time.
 
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   #2  

HMC

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Hi judge_360,
Was it a genuine EGR? What wiring checks have you done?
Regards HMC
 
   #3  

judge360

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Hi HMC I never fitted the egr but I suspect its aftermarket, ive not done any checks on wiring yet either.
 
   #4  

Uwe

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Also the turbo actuator faults aren't likely helping things.

-Uwe-
 
   #5  

HMC

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"I never fitted the egr but I suspect its aftermarket,"
In my experience aftermarket has a high failure rate. Who fitted it and why are they not fixing it?
Regards HMC
 
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   #6  

judge360

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The garage Ive just started for fitted it, and I have the job of fixing it. As far as I am aware even after fitting the fault code would not clear.
 
   #7  

judge360

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Hi everyone, I need some help trying to fix this car, the egr has been changed, the turbo and actuator has been renewed and the N75 valve has been renewed yet I still have the same fault codes and the car is exactly the same as when it first came in. I am at my wits end and don't know where to go next, any help would be greatly appreciated. Thanks.
 
   #8  

judge360

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Thought I would update this thread as I found out what was wrong with this car. After checking the wiring from the ecu to the egr I noticed a loose connection on one of the wires on the block connector that went onto the egr. I fixed that and the car has had no more issues and runs great now. Thanks for the help. :)
 
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