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Thread: 2001 Jetta Mk4 1.8t engine recode

  1. #1
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    2001 Jetta Mk4 1.8t engine recode

    hi,im a new customer,and even newer at VW's .Swapped my mk iv 's tiptronic out for The tdi 5 speed and need to recode engine to a manual .car runs and idles like a new one ,only no power.must get it road worthy,any help would put someone forever in my good graces.

    Code:
    Wednesday,25,September,2019,16:42:46:47328
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 8.1 x64
    VCDS Version: 19.6.1.0 (x64)  HEX-V2 CB: 0.4508.4
    Data version: 20190529 DS308.0
    www.Ross-Tech.com
    
    
    
    
    Chassis Type: 9M - VW Jetta IV (1998 > 2014)
    Scan: 01 02 03 08 09 15 16 17 19 22 29 35 36 37 39 46 47 55 56 57
              75 76
     
       Mileage: 375900km-233573miles
    -------------------------------------------------------------------------------
    Address 01: Engine        Labels: 06A-906-032-AWD.lbl
       Part No: 06A 906 032 CM
       Component: 1.8l 5V 110kW TLG   V005  
       Coding: 06530
       Shop #: WSC 09252  
       VCID: 6B83C75C2A9E7E5F0FB-5160
    
    6 Faults Found:
    16622 - Manifold Pressure / Boost Sensor (G31) 
                P0238 - 35-00 - Signal too High
    16490 - Manifold / Barometric Pressure Sensor (G71) / (F96) 
                P0106 - 35-00 - Implausible Signal
    17953 - Throttle Valve Controller 
                P1545 - 35-10 - Malfunction - Intermittent
    17950 - Angle Sensor 1 for Throttle Actuator (G187) 
                P1542 - 35-10 - Implausible Signal - Intermittent
    17579 - Angle Sensor 2 for Throttle Actuator (G188) Implausible Signal 
                P1171 - 35-10 -  - Intermittent
    16486 - Mass Air Flow Sensor (G70) 
                P0102 - 35-00 - Signal too Low
    Readiness: 0110 1101
    
    -------------------------------------------------------------------------------
    Address 02: Auto Trans        Labels: 01M-927-733.lbl
       Part No: 01M 927 733 FB
       Component: AG4 Getriebe 01M    4794  
       Coding: 00000
       Shop #: WSC 00000  
       VCID: 75B7E1247CDAB8AFE9F-0962
    
    11 Faults Found:
    00258 - Solenoid Valve 1 (N88) 
                36-00 - Open Circuit
    00260 - Solenoid Valve 2 (N89) 
                36-00 - Open Circuit
    00262 - Solenoid Valve 3 (N90) 
                36-00 - Open Circuit
    00264 - Solenoid Valve 4 (N91) 
                36-00 - Open Circuit
    00266 - Solenoid Valve 5 (N92) 
                36-00 - Open Circuit
    00270 - Solenoid Valve 7 (N94) 
                36-00 - Open Circuit
    00293 - Multi-function Switch (F125) 
                25-00 - Unknown Switch Condition
    00281 - Vehicle Speed Sensor (G68) 
                03-00 - No Signal
    00300 - Transmission Fluid Temp. Sensor (G93) 
                34-10 - No Elaboration Available - Intermittent
    01236 - Shift Selector Locking Solenoid (N110) 
                31-00 - Open or Short to Ground
    00297 - Gearbox Speed Sensor (G38) 
                03-00 - No Signal
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes        Labels: 1J0-907-37x-ABS.lbl
       Part No: 1J0 907 379 AF
       Component: ASR     20 IE CAN  0001  
       Coding: 13204
       Shop #: WSC 00066  
       VCID: 75B7E1247CDAB8AFE9F-4B3C
    
    2 Faults Found:
    01314 - Engine Control Module 
                79-00 - Please Check Fault Codes
    00283 - ABS Wheel Speed Sensor; Front Left  (G47) 
                35-10 - - - Intermittent
    
    -------------------------------------------------------------------------------
    Address 15: Airbags        Labels: 6Q0-909-605-VW5.lbl
       Part No: 6Q0 909 605 A
       Component: 15 AIRBAG VW5  02   0004  
       Coding: 12597
       Shop #: WSC 00066  
       VCID: 353721243C5AF8AF29F-4B3C
    
    1 Fault Found:
    65535 - Internal Control Module Memory Error 
                00-10 - - - Intermittent
    
    -------------------------------------------------------------------------------
    Address 17: Instruments        Labels: 1J0-920-xx0-17.lbl
       Part No: 1J0 920 900 K
       Component: A4-KOMBIINSTR. VDO V60   
       Coding: 07242
       Shop #: WSC 09252  
       VCID: 2A0D0258E5E4A757B4D-5160
    
       Subsystem 1 - Part No: IMMO
       Component: IDENTNR: VWZ7Z0Y2477878         
       IMMO-IDENTNR: VWZ7Z0Y2477878       
    
    4 Faults Found:
    00771 - Fuel Level Sensor (G) 
                30-10 - Open or Short to Plus - Intermittent
    01314 - Engine Control Module 
                49-10 - No Communications - Intermittent
    01316 - ABS Control Module 
                49-10 - No Communications - Intermittent
    01315 - Transmission Control Module 
                49-10 - No Communications - Intermittent
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
       Part No: 6N0 909 901 
       Component: Gateway K<->CAN    0001  
       Coding: 00007
       Shop #: WSC 00066  
       VCID: 70B9D03003B89D873A9-5160
    
    3 Faults Found:
    01314 - Engine Control Module 
                49-10 - No Communications - Intermittent
    01316 - ABS Control Module 
                49-10 - No Communications - Intermittent
    01315 - Transmission Control Module 
                49-10 - No Communications - Intermittent
    
    -------------------------------------------------------------------------------
    Address 46: Central Conv.        Labels: 1J0-959-799.lbl
       Part No: 1J0 959 799 AJ
       Component: 61 Zentral-SG Komf. 0001  
       Coding: 04096
       Shop #: WSC 00066  
       VCID: 065596E8113CA337F05-4B1E
    
       Subsystem 1 - Part No: 1J1959801C
       Component: 61 Tőrsteuerger. FS0002F  
    
       Subsystem 2 - Part No: 1J1959802D
       Component: 61 Tőrsteuerger. BF0002r  
    
       Subsystem 3 - Part No: 1J4959811C
       Component: 61 Tőrsteuerger. HL0002r  
    
       Subsystem 4 - Part No: 1J4959812C
       Component: 61 Tőrsteuerger. HR0002r  
    
    13 Faults Found:
    00953 - Interior Light Time limit 
                25-10 - Unknown Switch Condition - Intermittent
    01329 - Convenience System Data Bus in Emergency Mode 
                35-10 - - - Intermittent
    01334 - Door Control Module; Rear Right (J389) 
                49-10 - No Communications - Intermittent
    01333 - Door Control Module; Rear Left (J388) 
                49-10 - No Communications - Intermittent
    01332 - Door Control Module; Passenger Side (J387) 
                49-10 - No Communications - Intermittent
    01331 - Door Control Module; Driver Side (J386) 
                49-10 - No Communications - Intermittent
    01330 - Central Control Module for Central Convenience (J393) 
                52-10 - Supply Voltage Too High - Intermittent
    01331 - Door Control Module; Driver Side (J386) 
                52-10 - Supply Voltage Too High - Intermittent
    00912 - Window Regulator Switch; Front Left (E40) 
                27-10 - Implausible Signal - Intermittent
    01332 - Door Control Module; Passenger Side (J387) 
                52-10 - Supply Voltage Too High - Intermittent
    00944 - Heated Exterior Mirror; Passenger Side (Z5) 
                35-00 - -
    01333 - Door Control Module; Rear Left (J388) 
                52-10 - Supply Voltage Too High - Intermittent
    01334 - Door Control Module; Rear Right (J389) 
                52-10 - Supply Voltage Too High - Intermittent
    
    -------------------------------------------------------------------------------
    Address 56: Radio        Labels: 1J0-035-18x-56.lbl
       Part No: 1J0 035 180 B
       Component:  Radio DE2         0005  
       Coding: 00401
       Shop #: WSC 05311  
       VCID: 1E65DE88A9AC5BF7D85-51CE
    
    2 Faults Found:
    00853 - Loudspeaker(s); Rear 
                36-10 - Open Circuit - Intermittent
    00856 - Radio Antenna 
                36-10 - Open Circuit - Intermittent
    
    End----------(Elapsed Time: 05:56, VBatt start/end: 12.5V/12.3V)-----------
    Last edited by Uwe; 09-25-2019 at 08:52 PM. Reason: CODE tags

  2. #2
    NostraJackAss Jack@European_Parts's Avatar
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    001 Jetta Mk4 1.8t engine recode

    hi,im a new customer,and even newer at VW's .Swapped my mk iv 's tiptronic out for The tdi 5 speed and need to recode engine to a manual .car runs and idles like a new one ,only no power.must get it road worthy,any help would put someone forever in my good graces. Wednesday,25,September,2019,16:42:46:47328
    Coding not possible, right?

    Won't the car require an ECU or Flashed to stock, removal of TCU, a cluster for stick too & all is possible by law since under same COC, except the TDI transmission to maintain the conformity?

    Want help with making it comport if so see this part # 06A-906-032CL, okay?

    https://www.ebay.com/itm/Reman-VW-Je...MAAOSwiONYPxUX

    Did you JPPSG?

    https://forums.ross-tech.com/showthr...uot-JPPSG-quot
    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

  3. #3
    Benevolent Dictator Uwe's Avatar
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    As a general rule, 1.8T ECUs of that vintage used different part numbers (different software) for MT vs. AT applications and cannot be re-coded for a different transmission type.

    In addition the TDI transmission will have gear ratios that the "correct" MT ECU will think are wrong. This means cruise control probably won't work.

    -Uwe-
    The engineering problems are likely insurmountable. It would be like proposing to land a rocket booster section on a barge floating in the middle of the ocean.

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  5. #4
    Ross-Tech Employee Jef's Avatar
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    As a rule of thumb, most ECMs that have DBW throttle bodies are specific part numbers (firmware) for manual or automatic transmissions. As such, I don't see a dealer level scan tool like VCDS being able to have this ECM think manual transmission.

    I did some digging as well and I come up with sort of the same thing as Jack, 06A 906 032 CL which get superseded into part number 06A 997 032 MX.
    Jef
    Ross Tech Support Team, Alpha Squad
    Auto-Scan, learn it, love it, live it... then check the fuses.

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  7. #5
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    maybe i need to rephrase the tech request

    I appreciate the "answer" your offer in the form of an ebay link,problem is, you want significantly more for your wizardly magic than I paid for the entire car! It is almost 20 years old guys,come on? I did a lot of research leading me to buy VCDS, and every one i asked about,assured me that it was CAPABLE OF RECODE. So lets pretend im not some poor sap who got taken in and say that my friend joe across the street has a ecu that CAN b recoded, where is the proper procedure to recode ? Or is there someone who knows and willing to help by telling me how to use your product? geeze! Its not that hard is it! Just asking for a procedure,not for any one to fix it for me........I am doing this to LEARN! so give me a break.

  8. #6
    Verified VCDS User PetrolDave's Avatar
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    Quote Originally Posted by mountnman201 View Post
    I did a lot of research leading me to buy VCDS, and every one i asked about,assured me that it was CAPABLE OF RECODE.
    Right let's get back to basics:
    1) VCDS is capable of recoding within the limits of the VW written firmware
    2) VCDS cannot change the VW written firmware

    So if the VW written firmware will not accept the coding change needed - such as recoding an engine ECU from automatic to manual transmission - then that's NOT because of a restriction of VCDS, but a limit of the VW written firmware.

    So the replies above are not trying to make "some poor sap" spend money unnecessarily but telling you the limits that exist due to the way VW have written the firmware in their modules.

    Sorry if that's not what you want to hear, but sometimes life isn't fun

  9. #7
    NostraJackAss Jack@European_Parts's Avatar
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    OP:

    Talk to me, what do you call a fair deal, maybe I can grant it?

    I'm curious OP can you please tell me since car is 2001 if your car is with 4 wire forward OXS oxygen sensor or 5 wire 6 pin plug wide band?
    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

  10. #8
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    It is a 4-wire OS

  11. #9
    NostraJackAss Jack@European_Parts's Avatar
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    Okay than the part numbers Jef and I aforementioned are correct.
    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

  12. #10
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    Brain Storm! ......I love race drivers!

    Hi guys,sorry it took me so long to respond.I was a national trackside safety official in the S.C.C.A. for 25 years and a competitor in S.A.R.R.C. Series for a number of those years. Anyways, I happened to remember an old friend and fellow competitor that I ran some hillclimbs with who I called up and explained my dilemmas to. He is the manager and head tech. for the local VW Audi dealership,and being a racer was more than willing to help. I gave him the part numbers off all the control modules in the car. I had removed the TCM, which he instructed me to reinstall and talked me through some vag.com procedures over the phone . Welllll doggies ! The car is drivable now .No more check engine ,no more EPC light, just some turbo boost issues that he is having me come up after hours one day next week to his shop so he can make a final change with the factory service equipment and replace the Wastegate act. valve........then hopefully ill b a jetta daily driver. Also my apologies, vag.com is awesome! Money well spent! I will recommend it without hesitation in the future, and thanks for your help

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