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Thread: Case Study: 15202 - Actuator Module for Turbocharger 1 P00AF 00 [109] - Stuck

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    Case Study: 15202 - Actuator Module for Turbocharger 1 P00AF 00 [109] - Stuck

    Code:
    14846 - Turbocharger Boost Control Position Sensor Circuit 
              P2563 00 [096] - Implausible Signal
              Intermittent - Not Confirmed - Tested Since Memory Clear
    
    15202 - Actuator Module for Turbocharger 1 
              P00AF 00 [109] - Stuck
              Confirmed - Tested Since Memory Clear
    Issue here was, that customer went to dealer as warranty has just ran out. Dealer suggested new turbocharger to be fitted.
    He then came to us by hearing we might have other solution.

    At initial diagnostic we confirmed the same thing that waste gate doesn't move. My thought was that it must have similar issue to 1.2-1.4 engines waste gate rod getting seized.
    Read here: https://forums.ross-tech.com/showthr...l=1#post106771 and here: https://www.golfmk7.com/forums/showthread.php?t=28690

    It was not possible to remove circlip just from underneath the car and we suggested removing the turbocharger to have better access.
    While starting the removal process it became clear that circlip can be easily accessed if right driveshaft and catalytic converter are removed.
    Circlip removal was easy, removing spindle wasn't, as it was seized pretty good. Using heat and lot of patience it gave up and was finally removed.


    Left to do here was only to clean spindle really good, reinstall it with good grease and assemble everything else.
    Using output test of VCDS showed good movement of spindle and rod with no resistance what-so-ever.

    Most of the credit goes to my good co-worker Roland who didn't gave up and fixed this issue for customer.
    I believe this issue might be happening on all EA888 engines... .






    And autoscan for reference.
    Code:
    Friday,16,August,2019,08:59:03:39429
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
    VCDS Version: 19.6.1.0 (x64)  HEX-NET CB: 0.4508.4
    Data version: 20190529 DS308.0
    www.Ross-Tech.com
    
    Dealer/Shop Name: Tarfor OÜ
    
    VIN: TMBJE9NE8E0   License Plate: 
    Mileage: 101350km-62975mi   Repair Order: 
    
    
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Chassis Type: NE-SK37 (5Q0)
    Scan: 01 03 08 09 10 15 16 17 19 42 44 52 55 5F 69 A9
    
    VIN: TMBJE9NE8E0   Mileage: 101350km-62975miles
    
    01-Engine -- Status: Malfunction 0010
    03-ABS Brakes -- Status: OK 0000
    08-Auto HVAC -- Status: OK 0000
    09-Cent. Elect. -- Status: OK 0000
    10-Park/Steer Assist -- Status: OK 0000
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: OK 0000
    17-Instruments -- Status: OK 0000
    19-CAN Gateway -- Status: OK 0000
    42-Door Elect, Driver -- Status: OK 0000
    44-Steering Assist -- Status: OK 0000
    52-Door Elect, Pass. -- Status: OK 0000
    55-Headlight Range -- Status: OK 0000
    5F-Information Electr. -- Status: OK 0000
    69-Trailer -- Status: OK 0000
    A9-Struct. Borne Sound -- Status: OK 0000
    -------------------------------------------------------------------------------
    Address 01: Engine (J623-CHHB)       Labels:. 06K-907-425-V1.clb
       Part No SW: 5G0 906 259     HW: 06K 907 425 B
       Component: 2.0l R4 TFSI  H13 0007  
       Revision: --H13---    
       Coding: 0C1900322434010B0000
       Shop #: WSC 73430 031 00133
       ASAM Dataset: EV_ECM20TFS0215G0906259 001011
       ROD: EV_ECM20TFS0215G0906259.rod
       VCID: EB96BF86021F7517DC-80BE
    
    2 Faults Found:
    14846 - Turbocharger Boost Control Position Sensor Circuit 
              P2563 00 [096] - Implausible Signal
              Intermittent - Not Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Fault Frequency: 1
                        Mileage: 101069 km
                        Date: 2019.08.09
                        Time: 11:09:33
    
                        Engine speed: 0.00 /min
                        Normed load value: 0.0 %
                        Vehicle speed: 2 km/h
                        Coolant temperature: 45 °C
                        Intake air temperature: 27 °C
                        Ambient air pressure: 1000 mbar
                        Voltage terminal 30: 10.000 V
                        Unlearning counter according OBD: 28
                        Status of charge air pressure control valve basic setting-LV_BPA_AD_REQ[0]: 00000001 
                        Charge air pressure control valve uncond voltage sensor: 2.5342 V
                        Charge air pressure control valve position: target value: 0.00 %
                        Charge air pressure control valve position: actual value: 23.84 %
                        Charge air pressure control valve activation pulse duty factor: -35.94 %
                        Charge air pressure control valve voltage: position closed: 3.2474 V
                        STATE_BPA[0]: AD
    
    15202 - Actuator Module for Turbocharger 1 
              P00AF 00 [109] - Stuck
              Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Fault Frequency: 8
                        Mileage: 101069 km
                        Date: 2019.08.09
                        Time: 11:09:00
    
                        Engine speed: 2571.00 /min
                        Normed load value: 0.0 %
                        Vehicle speed: 23 km/h
                        Coolant temperature: 36 °C
                        Intake air temperature: 25 °C
                        Ambient air pressure: 1000 mbar
                        Voltage terminal 30: 14.531 V
                        Unlearning counter according OBD: 40
                        Status of charge air pressure control valve basic setting-LV_BPA_AD_REQ[0]: 00000000 
                        Charge air pressure control valve uncond voltage sensor: 1.7676 V
                        Charge air pressure control valve position: target value: 89.24 %
                        Charge air pressure control valve position: actual value: 49.32 %
                        Charge air pressure control valve activation pulse duty factor: 77.41 %
                        Charge air pressure control valve voltage: position closed: 3.2474 V
                        STATE_BPA[0]: OPM
    
    Readiness: 0000 0000
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes (J104)       Labels: 5Q0-907-379-ESP-V1.clb
       Part No SW: 5Q0 907 379 R    HW: 5Q0 907 379 F
       Component: EMB8 EHCB     H31 0356  
       Revision: 00000000    Serial number: 61124000000A4A
       Coding: 1C076B915422296F007D060941CA2938D62A9400608294F600400070C009
       Shop #: WSC 73430 031 00063
       ASAM Dataset: EV_Brake1UDSContiMK100ESP 033001
       ROD: EV_Brake1UDSContiMK100ESP_033_VW37.rod
       VCID: CBD61F06625F9517BC-809E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC (J255)       Labels:| 5G0-907-044.clb
       Part No SW: 5E0 907 044 N    HW: 5E0 907 044 N
       Component: Climatronic   H03 0907  
       Revision: 00001K06    
       Coding: 02010004000100011005000100100000
       Shop #: WSC 73430 031 00063
       ASAM Dataset: EV_ACClimaBHBVW37X 003017
       ROD: EV_ACClimaBHBVW37X_003_VW37.rod
       VCID: B02C68EAEBB9D6CFA9-80E4
    
       Fresh Air Blower Front: 
    
       Geber für Kältemitteldruck/Kältemitteltemperatur: 
    
       Air quality sensor: 
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect. (J519)       Labels:| 5Q0-937-08X-HV1.clb
       Part No SW: 5Q0 937 086 Q    HW: 5Q0 937 086 Q
       Component: BCM PQ37BOSCH 026 0097  
       Revision: --------    Serial number: 86580205141019
       Coding: 0C020A66C24722FB07A04082B11C07280000000000000000000000000000
       Shop #: WSC 73430 790 00133
       ASAM Dataset: EV_BodyContrModul1UDSBosc 012003
       ROD: EV_BCMBOSCH_012.rod
       VCID: C8DC200A73297E0F91-809C
    
       Control Unit For Wiper Motor: 
       Subsystem 1 - Part No SW: 5E1 955 119     HW: 5E1 955 119   Labels: 5QX-955-119-V1.CLB
       Component: WWS371 140415  041 0570 
       Serial number:         140424090521
       Coding: 065DDD
    
       Rain Light Recognition Sensor: 
       Subsystem 2 - Part No SW: 5Q0 955 547     HW: 5Q0 955 547   Labels: 5Q0-955-547.CLB
       Component: RLFS  024 0042 
       Serial number: Y14M05D07H05M46S30S8
       Coding: 02805D
    
       Sensor For Anti Theft Alarm System: 
       Subsystem 3 - Part No SW: 5Q0 951 171     HW: 5Q0 951 171 
       Component: Sensor, DWA  005 0315 
       Serial number: 000000000ZY140511W06
    
       Alarm horn: 
       Subsystem 4 - Part No SW: 5Q0 951 605     HW: 5Q0 951 605 
       Component: Sirene, DWA  004 0311 
       Serial number: 00000000000059363646
    
       Relative Air Humidity Interior Sender: 
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 10: Park/Steer Assist (J791)       Labels:| 5Q0-919-283.clb
       Part No SW: 5Q0 919 283 B    HW: 5Q0 919 283 
       Component: PARKHILFE 4K  H09 0033  
       Revision: --------    Serial number: 60831411900727
       Coding: 0001050101
       Shop #: WSC 73430 031 00063
       ASAM Dataset: EV_EPHVA14AU3700000 002018
       ROD: EV_EPHVA14AU3700000_002_VW37.rod
       VCID: B83C50CA03C90E8FE1-80EC
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags (J234)       Labels:| 5Q0-959-655.clb
       Part No SW: 3Q0 959 655 AB    HW: 3Q0 959 655 AB
       Component: Airbag VW20   012 0189  
       Revision: --------    Serial number: 003P3P2QMLNL
       Coding: 98FCC000000000005C5400CC000800000065
       Shop #: WSC 73430 790 00133
       ASAM Dataset: EV_AirbaVW20TS6VW48X 001116
       ROD: EV_AirbaVW20TS6VW48X.rod
       VCID: FEB086D2616DF0BF6B-80AA
    
       Side Sensor Driver Front: 
       Subsystem 1 - Part No SW: -----------    HW: 454 002 204 14
       Component: SideSensor_Df  008 0887 
       Serial number: 3576U0000008C890AF0R
       Coding: 2D2D2D
    
       Side Sensor Passenger Front: 
       Subsystem 2 - Part No SW: -----------    HW: 454 001 904 14
       Component: SideSensor_Pf  008 0887 
       Serial number: 3586U000000B6D796F0X
       Coding: 2D2D2D
    
       Side Sensor Driver Rear: 
       Subsystem 3 - Part No SW: -----------    HW: 454 802 004 14
       Component: SideSensor_Dr  111 0148 
       Serial number: 3516RA5D863030000004
       Coding: 2D2D2D
    
       Side Sensor Passenger Rear: 
       Subsystem 4 - Part No SW: -----------    HW: 454 802 004 14
       Component: SideSensor_Pr  111 0148 
       Serial number: 3526RC3EA8503000000C
       Coding: 2D2D2D
    
       Front Sensor Driver: 
       Subsystem 5 - Part No SW: -----------    HW: 454 801 903 14
       Component: FrontSensor_D  114 0149 
       Serial number: 3556VE57A2D03000000I
       Coding: 2D2D2D
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel (J527)       Labels:| 5Q0-953-549.clb
       Part No SW: 5Q0 953 507 AC    HW: 5Q0 953 549 
       Component: Lenks. Modul  007 0070  
       Revision: --------    Serial number: 30041404400743
       Coding: 1400
       Shop #: WSC 73430 031 00063
       ASAM Dataset: EV_SMLSKLOMQB 009001
       ROD: EV_SMLSKLOMQB_020_VW37.rod
       VCID: F7BE93F64E57C1F728-80A2
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments (J285)       Labels:| 5G0-920-XXX-17.clb-SRI3
       Part No SW: 5E0 920 871 C    HW: 5E0 920 871 C
       Component: KOMBI         333 2210  
       Coding: 07A509002980000801082A00000000
       Shop #: WSC 73430 031 00133
       ASAM Dataset: EV_DashBoardVDDMQBAB 008031
       ROD: EV_DashBoardVDDMQBAB_008_VW37.rod
       VCID: A81C808AD3699E0F71-80FC
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway (J533)       Labels:| 5Q0-907-530-V1.clb
       Part No SW: 5Q0 907 530 Q    HW: 5Q0 907 530 F
       Component: GW MQB High   125 1164  
       Revision: --------    Serial number: 0001924458
       Coding: 030100342F085900EF00026A080F00010001050000000000000000000000
       Shop #: WSC 73430 790 00133
       ASAM Dataset: EV_GatewLear 010015
       ROD: EV_GatewLear_010.rod
       VCID: BFCE3BD626E739B720-80EA
    
       Alternator: 
    
       Multi Function Steering Wheel Control Module: 
       Subsystem 2 - Part No SW: 5E0 919 719 A    HW: 5E0 919 719 A
       Component: E221__MFL-PR6  H04 0130 
       Serial number: 000000000B1229250414
    
       Battery Monitoring Control Module: 
       Subsystem 3 - Part No SW: 5Q0 915 181 E    HW: 5Q0 915 181 E
       Component: J367-BDMHella  H03 8043 
       Serial number: 6463323203          
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver (J386)       Labels:| 5QX-959-X93-42.clb
       Part No SW: 5Q4 959 593 B    HW: 5Q4 959 593 B
       Component: TSG FS        009 0014  
       Serial number: 0000101630324 
       Coding: 001D0020D000040000001100
       Shop #: WSC 73430 790 00133
       ASAM Dataset: EV_DCUDriveSideEWMAXCONT 006001
       ROD: EV_DCUDriveSideEWMAXCONT.rod
       VCID: C4C4343A4F015A6F7D-8090
    
       Drivers Door Rear Control Module: 
       Subsystem 1 - Part No SW: 5Q0 959 811 A    HW: 5Q0 959 811 A  Labels: 5QX-959-81X-V1.CLB
       Component: FOND_FHSG_DRV  005 0005 
       Serial number: 00000000000002520980
       Coding: 010200
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist (J500)       Labels:| 5Q0-909-144.clb
       Part No SW: 3Q0 909 144 F    HW: 3Q0 909 144 F
       Component: EPS_MQB_ZFLS  503 5043  
       Coding: 8103
       Shop #: WSC 73430 790 00133
       ASAM Dataset: EV_SteerAssisMQB 010031
       ROD: EV_SteerAssisMQB_010.rod
       VCID: B52259FE14DBF3E7FA-80E0
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass. (J387)       Labels:| 5QX-959-X92-52.clb
       Part No SW: 5Q4 959 592 B    HW: 5Q4 959 592 B
       Component: TSG BFS       009 0014  
       Serial number: 0000101598853 
       Coding: 001D0020D000040000001100
       Shop #: WSC 73430 790 00133
       ASAM Dataset: EV_DCUPasseSideEWMAXCONT 006001
       ROD: EV_DCUPasseSideEWMAXCONT.rod
       VCID: C3C637264A0F5D5744-8096
    
       Passengers Rear Door Control Module: 
       Subsystem 1 - Part No SW: 5Q0 959 812 A    HW: 5Q0 959 812 A  Labels: 5QX-959-81X-V1.CLB
       Component: FOND_FHSG_PSG  005 0005 
       Serial number: 00000000000002480637
       Coding: 190200
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 55: Headlight Range (J745)       Labels:| 7P6-907-357.clb
       Part No SW: 7P6 907 357 D    HW: 7P6 907 357 A
       Component: AFS-ECU       H07 0090  
       Revision: --------    Serial number: --------------
       Coding: 03DA02003F000000
       Shop #: WSC 73430 790 00063
       ASAM Dataset: EV_HeadlRegulVWAFSMQB 001120
       ROD: EV_HeadlRegulVWAFSMQB.rod
       VCID: C0CC382A5B19464F59-8094
    
       Left Headlamp Power Output Stage: 
       Subsystem 1 - Part No SW: 1T0 941 329 B    HW: 1T0 941 329 B  Labels: 3D0-941-329.CLB
       Component: LeiMo links  H06 0009 
       Coding: 3E0000
    
       Right Headlamp Power Output Stage: 
       Subsystem 2 - Part No SW: 1T0 941 329 B    HW: 1T0 941 329 B  Labels: 3D0-941-329.CLB
       Component: LeiMo rechts  H06 0009 
       Coding: 3E0000
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 5F: Information Electr. (J794)       Labels:| 5E0-035-MIB-STD1.clb
       Part No SW: 5E0 035 840 A    HW: 5E0 035 840 A
       Component: MU-S--ER      040 0490  
       Serial number: S3E00405140572
       Coding: 037352000000000011110002000100002F0001A40100010000
       Shop #: WSC 131071 1023 2097151
       ASAM Dataset: EV_MUStd4CPASE 002039
       ROD: EV_MUStd4CPASE_VW37.rod
       VCID: 9F0E9B56862759B700-80CA
    
       Operating And Display Unit 1: 
       Subsystem 1 - Part No SW: 5E0 919 605 B    HW: 5E0 919 605 B
       Component: ABT_Std_Plus  H50 0022 
       Serial number: SKZ8Z9PK60150S      
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 69: Trailer (J345)       Labels:| 5Q0-907-383.clb
       Part No SW: 5Q0 907 383     HW: 5Q0 907 383 
       Component: Anhaenger     H11 0030  
       Revision: 6A001003    Serial number: 00008200286511
       Coding: 0100000200000000
       Shop #: WSC 73430 790 00133
       ASAM Dataset: EV_TrailFunctDemouHella 001001
       ROD: EV_TrailFunctDemouHella.rod
       VCID: F4A4A4FA5F21AAEF0D-80A0
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address A9: Struct. Borne Sound (J869)       Labels: 4H0-907-159.clb
       Part No SW: 5E0 907 159     HW: 4H0 907 159 A
       Component: SAS-GEN 2     H06 0001  
       Serial number: 140331200219
       ASAM Dataset: EV_SoundActuaGen2AU64X 003010
       ROD: EV_SoundActuaGen2AU64X.rod
       VCID: E99AC58E08E36707AE-80BC
    
    No fault code found.
    
    End----(Elapsed Time: 01:40, VBatt start/end: 11.8V/11.7V. VIgn 11.7V)-----
    Last edited by golfi_vend; 08-28-2019 at 01:30 PM.
    I am a VW Freak - Le WV Freaks OR Come visit me at my work with ODIS concerns - FORSS ODIS GeKo/FaZit access for VW/AUDI/Škoda
    The world is my oyster...

  2. #2
    Ross-Tech Employee Jef's Avatar
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    As per forum rules, #8:
    Jef
    Ross Tech Support Team, Alpha Squad
    Auto-Scan, learn it, love it, live it... then check the fuses.

  3. #3
    NostraJackAss Jack@European_Parts's Avatar
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    Reaming hole and using a high heat never seize from Wurth & with copper might work better than grease.
    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

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  5. #4
    Verified VCDS User Danners74's Avatar
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    Hot bolt paste...….ive done a few.

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