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Thread: 2013 Touareg Brake Replacement Challenges

  1. #1
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    2013 Touareg Brake Replacement Challenges

    Replaced my brake pads and rotors on my 2013 Touareg recently. Good news is they work and I can stop my car, bad news is I am dealing with 2 indicator lights. The "Brake Pad Ware" light is on as well as the "Brake" indicator light. Was hoping a scan would shed some light on why the "Brake" light is on, but I am not seeing anything helpful (visually check fluid level and seems to be in range, but VW makes it very difficult to tell on this model).

    Second issue is I know I damaged one of the wires when installing the pad ware sensors, so I would like to turn off that light if possible. Not seeing anything in 17 Instruments that point to that feature, any help on how to turn that off?

    Code:
    Monday,26,August,2019,15:11:23:50497
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
    VCDS Version: 19.6.1.0 (x64)  HEX-V2 CB: 0.4508.4
    Data version: 20190529 DS308.0
    www.Ross-Tech.com
    
    
    VIN: WVGEP9BP6DD003589   License Plate: A
    Mileage: 182866km-113627mi   Repair Order: 
    
    
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Chassis Type: BP-VW52 (7P6)
    Scan: 01 02 03 05 08 09 15 16 17 19 36 42 46 52 53 55 56 5F 62 65
              69 6C 6D 72
    
    VIN: WVGEP9BP6DD003589   Mileage: 182866km-113627miles
    
    01-Engine -- Status: OK 0000
    02-Auto Trans -- Status: OK 0000
    03-ABS Brakes -- Status: OK 0000
    04-Steering Angle -- Status: OK 0000
    05-Acc/Start Auth. -- Status: OK 0000
    08-Auto HVAC -- Status: Malfunction 0010
    09-Cent. Elect. -- Status: Malfunction 0010
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: OK 0000
    17-Instruments -- Status: OK 0000
    19-CAN Gateway -- Status: OK 0000
    36-Seat Mem. Drvr -- Status: OK 0000
    42-Door Elect, Driver -- Status: OK 0000
    46-Central Conv. -- Status: OK 0000
    52-Door Elect, Pass. -- Status: OK 0000
    53-Parking Brake -- Status: OK 0000
    55-Headlight Range -- Status: OK 0000
    56-Radio -- Status: OK 0000
    5F-Information Electr. -- Status: OK 0000
    62-Door, Rear Left -- Status: OK 0000
    65-Tire Pressure -- Status: Malfunction 0010
    69-Trailer -- Status: OK 0000
    6C-Back-up Cam. -- Status: OK 0000
    6D-Trunk Elect. -- Status: OK 0000
    72-Door, Rear Right -- Status: OK 0000
    -------------------------------------------------------------------------------
    Address 01: Engine (J623-CNRB)       Labels:. 059-907-401-V2.clb
       Part No SW: 7P0 907 401 K    HW: 7P0 907 401 K
       Component: 3.0TDI FSA    H17 0011  
       Revision: 56H17---    
       Coding: 292A4012233600050000
       Shop #: WSC 23342 444 00000
       ASAM Dataset: EV_ECM30TDI0117P0907401K 001012
       ROD: EV_ECM30TDI0117P0907401K.rod
       VCID: 372BD6085FC1D0AF3B3-8062
    
    2 Faults Found:
    8863 - Diesel Particulate Filter 
              P2459 00 [096] - Regeneration Frequency
              Intermittent - Not Confirmed - Tested Since Memory Clear
    
    17277 - SCR NOx Catalyst Bank 1 
              P20EE 00 [096] - Efficiency too Low
              Intermittent - Not Confirmed - Tested Since Memory Clear
    
    Readiness: 0 0 0 0 0 
    
    -------------------------------------------------------------------------------
    Address 02: Auto Trans (J217)       Labels:| 0C8-927-750.clb
       Part No SW: 0C8 927 750 AK    HW: 0C8 927 750 AK
       Component: AL1000 AISIN  001 3398  
       Serial number:               
       Coding: 001368
       Shop #: WSC 41331 001 1048576
       ASAM Dataset: EV_TCMAL991031 002115
       ROD: EV_TCMAL991031_002.rod
       VCID: 75B71C00054D62BFE9F-8020
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes (J104)       Labels:* 7P0-907-379.clb
       Part No SW: 7P0 907 379 M    HW: 7P0 907 379 A
       Component: MK25A         H36 0436  
       Revision: --------    Serial number: 418920010EC815
       Coding: 5B7613C349242556DAF9C89B92DBA4407300
       Shop #: WSC 31414 790 00001
       ASAM Dataset: EV_MK25AXT 008001
       ROD: EV_ESPMK25A00800.rod
       VCID: 47CBA6C82F21A02F4B3-8012
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 05: Acc/Start Auth. (J393)       Labels:. 8K0-907-064-05.clb
       Part No SW: 4H0 907 064 CK    HW: 4H0 907 064 CK
       Component: BCM2 2.0      H32 0421  
       Revision: 00002001    
       Coding: 09860010000000000000
       Shop #: WSC 31414 790 00001
       VCID: 74B121040EB77BB7DE1-8020
    
       Subsystem 1 - Part No SW: 7P6 959 754 AD    HW: 7P6 959 754 AD
       Component: FBSTOUAREGIDG  H04 0051 
       Serial number: 0512000041786012    
    
       Subsystem 2 - Part No SW: 4H0 905 852 B    HW: 4H0 905 852 B
       Component: J764 ELV MLB  H40 0046 
       Serial number: 2312000147086002    
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC (J255)       Labels:| 7P6-907-040.clb
       Part No SW: 7P6 907 040 BK    HW: 7P6 907 040 BK
       Component: Klima 2 Zonen H20 1305  
       Coding: B686200A80
       Shop #: WSC 31414 790 00001
       ASAM Dataset: EV_AirCondiFront 004001
       ROD: EV_AirCondiFront_VW52.rod
       VCID: 7EA5032C307B21E7B85-802A
    
    2 Faults Found:
    15360256 - Component Protection 
              U1101 00 [008] - Active
              Intermittent - Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 1
                        Fault Frequency: 3
                        Reset counter: 28
                        Mileage: 182117 km
                        Date: 2019.08.10
                        Time: 22:11:17
    
    0243 - Function Restriction due to Faults in Other Modules 
              U1113 00 [008] - -
              Intermittent - Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 6
                        Fault Frequency: 1
                        Reset counter: 252
                        Mileage: 180832 km
                        Date: 2019.07.24
                        Time: 06:21:09
    
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect. (J519)       Labels:. 4H0-907-063-V1.clb
       Part No SW: 4H0 907 063 BL    HW: 4H0 907 063 D
       Component: BCM1 2.0      H12 0111  
       Revision: 15012002    Serial number: 00000001554352
       Coding: 26001012973C5D010020180300005D0C431C660882010261000000020000
       Shop #: WSC 31414 790 00001
       VCID: 73B322180BB97C8FC7B-8026
    
       Subsystem 1 - Part No SW: 7P0 955 119     HW: 7P0 955 119   Labels: 1KX-955-119.CLB
       Component: WWS    120626  31  0020 
       Serial number: 90243400120706154751
       Coding: 004DBD
    
       Subsystem 2 - Part No SW: 7P0 955 559 D    HW: 7P0 955 559 D  Labels: 8K0-955-559.CLB
       Component: RLFS  H09 0011 
       Serial number: 10413081            
       Coding: 025223
    
       Subsystem 3 - Part No SW: 7P6 941 431 E    HW: 7P6 941 431 E
       Component: E1 - LDS  H04 0031 
       Serial number: 00000000001207120610
    
       Subsystem 4 - Part No SW: 4H0 907 410 A    HW: 4H0 907 410 A
       Component: USHL4.2  H30 0020 
       Serial number: 0000001805569R15DG07
    
    1 Fault Found:
    01856 - Temperature Sensor for Heated Seat; Front Right (G345) 
                012 - Electrical Fault in Circuit - Intermittent
                 Freeze Frame:
                        Fault Status: 00101100
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 252
                        Mileage: 180832 km
                        Time Indication: 0
                        Date: 2019.07.24
                        Time: 06:21:00
    
    
    -------------------------------------------------------------------------------
    Address 15: Airbags (J234)       Labels:| 7P0-959-655.clb
       Part No SW: 7P0 959 655 C    HW: 7P0 959 655 C
       Component: VW10Airbag025 H05 0025  
       Revision: --------    Serial number: 003L00042U1I
       Coding: 000000000000000000000000000000003235
       Shop #: WSC 31414 790 00001
       ASAM Dataset: EV_AirbaVW10BPAVW526 001001
       ROD: EV_AirbaVW10BPAVW526_001.rod
       VCID: 41DFB8D001059E1F857-8014
    
       Seat occupied recognition: 
       Subsystem 1 - Part No SW: 7P6 959 339     HW: 7P6 959 339 
       Component: BF-Gewichtss.  003 0005 
       Serial number: 5850000R1243008U3U
    
       Crash sensor for side airbag: driver side: 
       Serial number: 3575LRB405V1F0BA8O6M
    
       Crash sensor for side airbag: front passenger side: 
       Serial number: 3585LRB405T1F0BA5H8D
    
       Crash sensor for side airbag: rear: driver side: 
       Serial number: 3515RRB404P1ADPC4GBW
    
       Crash sensor for side airbag: rear: passenger side: 
       Serial number: 3525RRB40651ADPCHG8P
    
       Crash sensor for front airbag: driver side: 
       Serial number: 3555NRB400M4UIV8R0S-
    
       Crash sensor for front airbag: front passenger side: 
       Serial number: 3565NRB400K4UIV8713Y
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel (J527)       Labels:. 4H0-953-568.clb
       Part No SW: 4H0 953 568 H    HW: 4H0 953 568 H
       Component: Lenks.Modul   H05 0005  
       Revision: --------    Serial number: 90372QGQ0001A 
       Coding: 000415
       Shop #: WSC 12345 123 12345
       VCID: 3829D534525FDFD7329-806C
    
       Subsystem 1 - Part No SW: 7P6 959 542     HW: 7P6 959 542 
       Component: E221__MFL-TAS  H03 0027 
       Serial number: 0197198             
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments (J285)       Labels:| 7P6-920-xxx-17.clb-SRI1
       Part No SW: 7P6 920 981 F    HW: 7P6 920 981 F
       Component: Kombi         H13 0318  
       Revision: 13240077    Serial number: 658260612592029
       Coding: 8B7733022B00CF05020004
       Shop #: WSC 31414 790 00001
       ASAM Dataset: EV_KombiUDSRBVW526 001017
       ROD: EV_KombiUDSRBVW526.rod
       VCID: 40D9BDD40A0F97178A9-8014
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway (J533)       Labels:* None
       Part No SW: 7P6 907 530 F    HW: 7P6 907 530 F
       Component: GW-CAN-L-MOST H11 6028  
       Revision: --------    Serial number: 00000000602288
       Coding: 0001037500
       Shop #: WSC 31414 790 00001
       ASAM Dataset: EV_GatewVW526UDS 001007
       ROD: EV_GatewUDS_VW52.rod
       VCID: 3B23CA3863E9F4CFDFB-806E
    
       Battery Monitoring Control Module: 
       Subsystem 1 - Part No SW: 7P0 915 181 A    HW: 7P0 915 181 
       Component: Batt_Sensor  H07 0140 
       Serial number: 00000000005650778968
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 36: Seat Mem. Drvr (J136)       Labels: None
       Part No SW: 4H0 959 760 D    HW: 4H0 959 760 D
       Component: MEM-FS        H08 0153  
       Revision: AA000000    Serial number: 00000034314519
       Coding: 0058130000004001000001010101202020202121202020
       Shop #: WSC 31414 790 00001
       VCID: 3431E1044E373BB71E1-8060
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver (J386)       Labels:. 4H0-959-793.clb
       Part No SW: 4H0 959 793 N    HW: 4H0 959 793 F
       Component: TSG FA        H07 0166  
       Revision: --------    Serial number: 0000129061681 
       Coding: 011D07205E00453005080000
       Shop #: WSC 31414 790 00001
       VCID: 44D1B1C41E978B37AE1-8010
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 46: Central Conv. (J393)       Labels:. 4H0-907-064-46.clb
       Part No SW: 4H0 907 064 CK    HW: 4H0 907 064 CK
       Component: BCM2 2.0      H32 0421  
       Revision: 00002001    Serial number: 0180018216    
       Coding: 0186123A28B9509480A00620210000000000000000000000000000000000
       Shop #: WSC 31414 790 00001
       VCID: 74B121040EB77BB7DE1-8020
    
       Subsystem 1 - Part No SW: 7P6 959 719     HW: 7P6 959 719 
       Component: GTO BT  H19 0059 
       Serial number: 194124326           
    
       Subsystem 2 - Part No: 1K0 951 605 C
       Component: LIN BACKUP HO  H05 1501 
    
       Subsystem 3 - Part No SW: 7P0 959 591 B    HW: 7P0 959 591 B
       Component: J245 PS30.055  H01 0008 
       Serial number:     WOO17385727     
       Coding: 191100
    
       Subsystem 4 - Part No SW: 7P0 959 591 C    HW: 7P0 959 591 C
       Component: J394 PS30.055  H01 0008 
       Serial number:     WOO1741322.     
       Coding: 191100
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass. (J387)       Labels:. 4H0-959-792.clb
       Part No SW: 4H0 959 792 F    HW: 4H0 959 792 F
       Component: TSG BF        H07 0166  
       Revision: --------    Serial number: 0000128888513 
       Coding: 011D07205E00453005080000
       Shop #: WSC 31414 790 00001
       VCID: 3B23CA386369F4CFDFB-806E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 53: Parking Brake (J540-)       Labels:| 7P0-907-801.clb
       Part No SW: 7P0 907 801 F    HW: 7P0 907 801 F
       Component: EPB           H51 1201  
       Revision: 00000000    Serial number: C1270201062   
       Coding: 01040200
       Shop #: WSC 31414 790 00001
       ASAM Dataset: EV_ParkbA7 000006
       ROD: EV_ParkbA7.rod
       VCID: 3635DB0C58CB29A7205-8062
    
       Slave 3: 
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 55: Headlight Range (J745)       Labels:. 7P6-907-357.clb
       Part No SW: 7P6 907 357     HW: 7L6 907 357 C
       Component: AFS-ECU       H04 0110  
       Revision: --------    Serial number: --------------
       Coding: 010A00010F000400
       Shop #: WSC 31414 790 00001
       ASAM Dataset: EV_HeadlRegulVWAFS 005006
       ROD: EV_HeadlRegulVWAFS_VW52.rod
       VCID: 7CA10924266733F7961-8028
    
       Left_headlamp_power_output_stage: 
       Subsystem 1 - Part No SW: 8U0 941 329     HW: 8U0 941 329   Labels: 3D0-941-329.CLB
       Component: LeiMo links  H01 0002 
       Coding: 130000
    
       Right_headlamp_power_output_stage: 
       Subsystem 2 - Part No SW: 8U0 941 329     HW: 8U0 941 329   Labels: 3D0-941-329.CLB
       Component: LeiMo rechts  H01 0002 
       Coding: 130000
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 56: Radio (R)       Labels: Redir Fail!
       Part No SW: 4G0 035 082 D    HW: 4G0 035 082 
       Component: Radio U SIRIU H60 0112  
       Revision: AB001007    Serial number: 156F$0C7608462
       Coding: 020007020100000001
       Shop #: WSC 31414 790 00001
       VCID: 211F1850E1C5BE1FE57-8074
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 5F: Information Electr. (J794)       Labels:. 4E0-035-6xx-5F.clb
       Part No SW: 7P6 035 664 C    HW: 7P6 035 664 
       Component: H-BN-NA       H45 0544  
       Revision: --------    Serial number: 445G10C7537861
       Coding: 010200050040E1EE41022B0C00000003F0000100
       Shop #: WSC 31414 790 00001
       VCID: 3829D534525FDFD7329-806C
    
       Subsystem 1 - Part No: 8R0 060 884 AM
       Component: NAR 2012  0605 
    
       Subsystem 2 - Part No SW: 7P6 919 603 C    HW: 7P6 919 603 C
       Component: DU8 SV Touch  H26 0045 
       Serial number: VWZ8Z9M7900CMT      
    
       Subsystem 3 - Part No SW: 7P6 919 603 C    HW: 7P6 919 603 C
       Component: DU8 SV Touch  H26 0045 
       Serial number: VWZ8Z9M7900CMT      
    
       Subsystem 4 - Part No: 8R0 060 961 
       Component: CD-Database  1886 
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 62: Door, Rear Left (J388)       Labels:. 4H0-959-795.clb
       Part No SW: 4H0 959 795 B    HW: 4H0 959 795 B
       Component: TSG HL        H09 0167  
       Revision: --------    Serial number: 0000129107491 
       Coding: 011C07200000253005080000
       Shop #: WSC 31414 790 00001
       VCID: 3A2DCF3C6C53CDC7C4D-806E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 65: Tire Pressure (J502)       Labels: 3Y0-907-273.clb
       Part No SW: 7P6 907 273 F    HW: 7P6 907 273 F
       Component: RDKBERU25     H09 0008  
       Serial number: 10000000086386
       ASAM Dataset: EV_RDKBERU25 003006
       ROD: EV_RDKBERU25_VW52.rod
       VCID: 3FDBBE2877F1E8EFF33-806A
    
    1 Fault Found:
    8397058 - Front Left TPMS Sensor 
              C1050 31 [009] - No Signal
              Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 1
                        Fault Frequency: 1
                        Reset counter: 244
                        Mileage: 182585 km
                        Date: 2019.08.22
                        Time: 17:48:43
    
                        Vehicle speed: 134 km/h
                        Outside air temperature: 22 °C
                        Reception level antenna 1: 670 mV
                        Offset level antenna 1: 630 mV
    
    
    -------------------------------------------------------------------------------
    Address 69: Trailer (J345)       Labels: Redir Fail!
       Part No SW: 7P0 907 383 F    HW: 7P0 907 383 B
       Component: Anhaenger     H09 0110  
       Revision: 5A001001    Serial number: 00000179754306
       Coding: 020D000000000000
       Shop #: WSC 31414 790 00001
       VCID: 3B23CA386369F4CFDFB-806E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 6C: Back-up Cam.        Labels: 4L0-910-441.clb
       Part No SW: 7P6 907 441 A    HW: 4H0 907 441 
       Component: SG Rueckfahrkamera  0020  
       Revision: 00H06000    Serial number: 525 PA8J261227
       Coding: 0110001
       Shop #: WSC 31414 790 00001
       VCID: 372BD6085341D0AF3B3-8062
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 6D: Trunk Elect. (----)       Labels:| 7N0-959-107.clb
       Part No SW: 7P6 959 107 A    HW: 7P6 959 107 
       Component: HDSG-Modul    H10 0620  
       Revision: 22010001    Serial number: 170200965
       Coding: 0533314003
       Shop #: WSC 31414 790 00001
       ASAM Dataset: EV_HeckkTouar 202137
       ROD: EV_HeckkTouar.rod
       VCID: 3D27C4207DFDFAFFE1F-8068
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 72: Door, Rear Right (J389)       Labels:. 4H0-959-795.clb
       Part No SW: 4H0 959 795 B    HW: 4H0 959 795 B
       Component: TSG HR        H09 0167  
       Revision: --------    Serial number: 0000129107393 
       Coding: 011C07200000253005080000
       Shop #: WSC 31414 790 00001
       VCID: 3A2DCF3C6C53CDC7C4D-806E
    
    No fault code found.
    
    End----------(Elapsed Time: 02:02, VBatt start/end: 14.4V/14.5V)-----------
    Last edited by Uwe; 08-26-2019 at 09:07 PM. Reason: CODE tags

  2. #2
    Benevolent Dictator Uwe's Avatar
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    Did you do front and rear or just front?

    Your brake wear warning light is probably on due to the damaged wire. That's generally a dumb circuit straight to the instrument cluster; continuity in the circuit turns the light off. Where's the damage? On car's wiring or the pad's wiring?

    -Uwe-
    The engineering problems are likely insurmountable. It would be like proposing to land a rocket booster section on a barge floating in the middle of the ocean.

  3. #3
    Ross-Tech Employee Jef's Avatar
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    So it is a simple circuit that goes from the J519 to ground. J519 to left front to right front to right rear to left rear to ground. Make sure the pigtail connectors of the sensors are secured. /1 of each sensor goes back towards the J519 and /2 of each sensor goes towards ground.

    You can unplug a sensor and short /1 to ground and see if that tricks the system. If so, then the point of failure is past that point, plug back up and go down stream towards ground. I guess you should also be able to ohm test /2 to ground and get 0 ohms, if not, go down stream towards ground.
    Jef
    Ross Tech Support Team, Alpha Squad
    Auto-Scan, learn it, love it, live it... then check the fuses.

  4. Likes PetrolDave, Uwe liked this post
  5. #4
    Verified VCDS User
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    I did front and back rotors and pads.

    As for the damaged wire, it was the left front. When trying to remove the clip which is held in the metal bracket, I accidentally pulled the car side wires out of the plug. Thought I hard wired it together correctly, but may not have made a good enough connection. Will take the tire off later in the day and see if I can do a better job connecting to get the light to go off. Will be a few hours before I can do this but will report back later in the day.

  6. #5
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    Just a quick update. Took off the right front tire and removed the damaged pad sensor connectors to just wires then used a couple of butt connectors and heat shrink to connect the wires directly from the car to the pad sensors, not ideal but not many options given the damage to the connectors. This worked and both the "BRAKE" and "Pad Ware" indicator lights are off so all is now good. Hopefully I do not need to worry about this for another 100k miles (what I got out of the original pads). Thanks for the help.

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  8. #6
    Ross-Tech Employee Jef's Avatar
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    Quote Originally Posted by LWitty View Post
    Hopefully I do not need to worry about this for another 100k miles (what I got out of the original pads).
    Lulz, you are a VERY optimistic Touareg owner.
    Jef
    Ross Tech Support Team, Alpha Squad
    Auto-Scan, learn it, love it, live it... then check the fuses.

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