I bough VCDS to try and solve my issue that even volkswagen cannot figure out. It's been to a vw shop three times without success in finding a fix.
Issue: code P0193 consistently pops up on my dash with engine light and blinking glow plug light. The car is in limp mode most of the time now. It started off on the hwy about 2 months ago went into limp mode, restarting the car would get rid of the issue, but slowly the issue got worse and worse. I've been through about 10 tanks of diesel since the issue has started. The VW shop replaced a torn seal on the pump and the fuel pressure valve with no improvement. I replaced the fuel pressure sensor with OEM replacement, after doing this the car drove great for one day then the issue came back again in full force.
All wiring has been checked in the fuel system to the ECU without any cause for concern, no crimped fuel lines either. There is NO metal shavings anywhere in the fuel system and it has a brand new fuel filter, this is first thing I tried.
Now i'm at the point that the only thing left to change out is the high pressure fuel pump.
Fuel pressure at idle - 350 bar.
Here's my log from running vcds.
If anyone has any insight on this i'd greatly appreciate input. I called IDparts about a new high pressure fuel pump and they said it should be covered under VW warranty, but I called vw and there is no warranty for this that I was told, my car did have extended warranty up to 197,000km but it's over that now, of course.
Issue: code P0193 consistently pops up on my dash with engine light and blinking glow plug light. The car is in limp mode most of the time now. It started off on the hwy about 2 months ago went into limp mode, restarting the car would get rid of the issue, but slowly the issue got worse and worse. I've been through about 10 tanks of diesel since the issue has started. The VW shop replaced a torn seal on the pump and the fuel pressure valve with no improvement. I replaced the fuel pressure sensor with OEM replacement, after doing this the car drove great for one day then the issue came back again in full force.
All wiring has been checked in the fuel system to the ECU without any cause for concern, no crimped fuel lines either. There is NO metal shavings anywhere in the fuel system and it has a brand new fuel filter, this is first thing I tried.
Now i'm at the point that the only thing left to change out is the high pressure fuel pump.
Fuel pressure at idle - 350 bar.
Here's my log from running vcds.
If anyone has any insight on this i'd greatly appreciate input. I called IDparts about a new high pressure fuel pump and they said it should be covered under VW warranty, but I called vw and there is no warranty for this that I was told, my car did have extended warranty up to 197,000km but it's over that now, of course.
Code:
Wednesday,07,August,2019,20:35:26:04508
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 8 x64(Parallels)
VCDS Version 19.6.1.0 (x64) HEX-V2 CB: 0.4508.4
Data version: 20190529 DS308.0
www.Ross-Tech.com
VIN: 3VWPL8AJ4BM649339 License Plate:
Mileage: 218090km-135514mi Repair Order:
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Chassis Type: AJ-VW36 (7N0)
Scan: 01 02 03 08 09 15 16 17 19 1C 25 2E 42 44 46 4F 52 56 62 72
77
VIN: 3VWPL8AJ4BM649339 Mileage: 218090km-135514miles
01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: Malfunction 0010
1C-Position Sensing -- Status: OK 0000
25-Immobilizer -- Status: Malfunction 0010
2E-Media Player 3 -- Status: OK 0000
42-Door Elect, Driver -- Status: Malfunction 0010
44-Steering Assist -- Status: Malfunction 0010
46-Central Conv. -- Status: OK 0000
4F-Centr. Electr. II -- Status: Malfunction 0010
52-Door Elect, Pass. -- Status: Malfunction 0010
56-Radio -- Status: Malfunction 0010
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
77-Telephone -- Status: Sporadic communication error 1000
-------------------------------------------------------------------------------
Address 01: Engine (CJA) Labels: 03L-906-022-CBE.clb
Part No SW: 03L 997 030 B HW: 03L 906 019 DA
Component: R4 2.0l TDI G000AG 9983
Revision: 12H13--- Serial number:
Coding: 0050078
Shop #: WSC 55306 001 1048576
VCID: 2D0709F0511027AF51F-8079
1 Fault Found:
000403 - Fuel Pressure Sensor (G247)
P0193 - 000 - Short to Plus - MIL ON
Freeze Frame:
Fault Status: 11100000
Fault Priority: 2
Fault Frequency: 1
Reset counter: 255
Mileage: 218098 km
Time Indication: 0
Date: 2013.12.28
Time: 20:28:58
Freeze Frame:
RPM: 828 /min
Speed: 0.0 km/h
Voltage: 13.45 V
Inj. Quantity: 8.8 mg/str
Temperature: 40.5∞C
Temperature: 58.5∞C
Temperature: 39.6∞C
Readiness: 0 0 0 1 1
-------------------------------------------------------------------------------
Address 02: Auto Trans Labels: 02E-927-770.clb
Part No SW: 02E 300 052 G HW: 02E 927 770 AL
Component: GSG DSG AG6 511 9136
Revision: 05151112 Serial number: 00001009081821
Coding: 0000020
Shop #: WSC 00066 000 00000
VCID: 1869C824CE92B207129-804D
No fault code found.
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Address 03: ABS Brakes (J104) Labels:. 1K0-907-379-60EC1F.clb
Part No SW: 1K0 907 379 BE HW: 1K0 907 379 BE
Component: ESP MK60EC1 H31 0108
Revision: 00H31001
Coding: 114B600C49260003880E06E792220042310000
Shop #: WSC 00066 000 00000
VCID: 76B5E69CE8C62477E05-8023
No fault code found.
-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301) Labels:| 3C8-907-336.clb
Part No SW: 3C8 907 336 AC HW: 3C8 907 336 AC
Component: Climatic H14 0305
Revision: 00009001
Coding: 0000000002
Shop #: WSC 00066 000 00147
ASAM Dataset: EV_Climatic A01005
ROD: EV_ClimaBasis_VW36.rod
VCID: 6E85CEFC90161CB7285-803B
No fault code found.
-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels:. 1K0-937-08x-09.clb
Part No SW: 5K0 937 086 H HW: 5K0 937 086 H
Component: BCM PQ35 M 011 1035
Revision: BJ011001
Coding: 2D380E1F902F3EC4008800816000054401000086535D8560648020000040
Shop #: WSC 55306 001 1048576
VCID: 392F2DA099588B0FCD7-806D
Subsystem 1 - Part No: 1K1 955 119 F Labels: 1KX-955-119.CLB
Component: Wischer 17111 21 0512
Coding: 009795
No fault code found.
-------------------------------------------------------------------------------
Address 15: Airbags (J234) Labels:| 5K0-959-655.clb
Part No SW: 5K0 959 655 B HW: 5K0 959 655 B
Component: AirbagVW10G 021 0706
Serial number: 003C4R01428I
Coding: 00003047
Shop #: WSC 00066 000 00000
ASAM Dataset: EV_AirbaVW10SMEVW360 A01012
ROD: EV_AirbaVW10SMEVW360.rod
VCID: 392F2DA099D88B0FCD7-806D
Crash sensor for side airbag: driver side:
Subsystem 1 - Part No SW: 1KM 955 557 HW: 1KM 955 557
Component: S.Sens.Fahr.V H01 ----
Serial number: 3572MSME37504558ZZZU
Crash sensor for side airbag: front passenger side:
Subsystem 2 - Part No SW: 1KM 955 557 HW: 1KM 955 557
Component: S.Sens.Beif.V H01 ----
Serial number: 3582MSME32094658ZZZV
Crash sensor for side airbag: rear: driver side:
Component: S.Sens.Fahr.H --- ----
Serial number: 3511HSME05523C24ZZZE
Crash sensor for side airbag: rear: passenger side:
Component: S.Sens.Beif.H --- ----
Serial number: 3521HSME1B1E3C24ZZZU
Crash sensor for front airbag: driver side:
Component: F.Sens.Fahr --- ----
Serial number: 35527SME61014B23ZZZ4
Crash sensor for front airbag: front passenger side:
Component: F.Sens.Beif --- ----
Serial number: 35627SME7A264B23ZZZM
No fault code found.
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Address 16: Steering wheel (J527) Labels:| 5K0-953-569.clb
Part No SW: 5K0 953 507 AH HW: 5K0 953 549 B
Component: Lenks.Modul 007 0080
Revision: -------- Serial number: 90440JJB00015
Coding: 188A140000
Shop #: WSC 00066 000 00158
ASAM Dataset: EV_SMLSNGKUDS A05001
ROD: EV_SMLSNGKUDS_A05.rod
VCID: 76B5E69CE8462477E05-8023
Multifunction steering wheel control module:
Subsystem 1 - Part No SW: 5K0 959 542 A HW: 5K0 959 542 A Labels: 3C8-959-537.CLB
Component: E221__MFL-TAS H07 0013
Serial number: 0080912
Coding: 820000
No fault code found.
-------------------------------------------------------------------------------
Address 17: Instruments (J285) Labels:| 5K0-920-xxx-17.clb-SRI1
Part No SW: 5K0 920 871 A HW: 5K0 920 871 A
Component: KOMBI H23 0204
Revision: X0023007 Serial number:
Coding: 370F00
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_KombiUDSMM9RM10 A04203
ROD: EV_KombiUDSMM9RM10_A04_VW36.rod
VCID: 2C0104F4668A2EA7461-8079
No fault code found.
-------------------------------------------------------------------------------
Address 19: CAN Gateway Labels:. 7N0-907-530-V1.clb
Part No SW: 7N0 907 530 A HW: 1K0 907 951
Component: J533 Gateway H25 5603
Revision: H25 Serial number: 12111001201192
Coding: ED807F0600161300002002
Shop #: WSC 00066 000 00000
VCID: 2E050EFC5C165CB7685-807B
1 Fault Found:
01303 - Telephone Transceiver (R36)
004 - No Signal/Communication - Intermittent
Freeze Frame:
Fault Status: 00110100
Fault Priority: 2
Fault Frequency: 12
Reset counter: 57
Mileage: 217963 km
Time Indication: 0
Date: 2013.12.17
Time: 17:13:45
-------------------------------------------------------------------------------
Address 1C: Position Sensing Labels: 1Kx-919-xxx-1C.lbl
Part No SW: 5N0 919 879 HW: 5N0 919 879
Component: Kompass 001 0001
Revision: 00001000 Serial number: 1225223RAG1W06
Coding: 0000002
Shop #: WSC 00066 000 00000
VCID: 7EA5FEBCCCF66C37B85-802B
No fault code found.
-------------------------------------------------------------------------------
Address 25: Immobilizer (J334) Labels:| 5K0-920-xxx-25.clb
Part No SW: 5K0 953 234 HW: 5K0 920 871 A
Component: IMMO H23 0204
Revision: X0023007 Serial number:
Coding: 000000
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_ImmoUDSMM9RM10 A01200
ROD: EV_ImmoUDSMM9RM10_VW12.rod
VCID: 6A8DC2ECACFEF09774D-803F
1 Fault Found:
10485760 - Internal Control Module Memory Check Sum Error
B2000 00 [008] - -
Intermittent - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 1
Fault Frequency: 254
Mileage: 146390 km
Date: 2017.11.11
Time: 18:48:42
-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650) Labels:. 5N0-035-342.lbl
Part No SW: 5N0 035 342 C HW: 5N0 035 342 C
Component: SG EXT.PLAYER H13 0111
Revision: A1001003 Serial number: 7668338880
Coding: 010000
Shop #: WSC 00066 000 00000
VCID: 270BFBD87FEC0DFFAB3-8073
No fault code found.
-------------------------------------------------------------------------------
Address 42: Door Elect, Driver (J386) Labels:| 3C0-959-70X-GEN4.clb
Part No SW: 3C0 959 701 B HW: 3C0 959 793
Component: TUER-SG FT 002 0307
Revision: 13101005 Serial number: 0001501406
Coding: 0004B5
Shop #: WSC 01383 790 50316
ASAM Dataset: EV_DCU42BroseDriveSide A03004
ROD: EV_DCU42BroseDriveSide_VW36.rod
VCID: 270BFBD87F6C0DFFAB3-8073
Slave Driver:
Subsystem 1 - Part No SW: 1K0 959 703 AH HW: 1K0 959 795 T Labels: 1K0-959-70X-GEN4.CLB
Component: J388__TSG-HL 006 1401
Serial number: 00000005193646
Coding: 000490
1 Fault Found:
66048 - Motor for Front Window Regulator
B11EC 54 [008] - Missing Calibration / Basic Setting
Intermittent - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 7
Fault Frequency: 1
Reset counter: 50
-------------------------------------------------------------------------------
Address 44: Steering Assist Labels: 1K0-909-14x-GEN3.clb
Part No: 1K0 909 144 J
Component: EPS_ZFLS Kl. 70 3001
Revision: 00H17000
Shop #: WSC 02069 000 90108
VCID: 313F15804D28434F757-8065
1 Fault Found:
00750 - Warning Lamp
013 - Check DTC Memory - Intermittent
Freeze Frame:
Fault Status: 00101101
Fault Priority: 2
Fault Frequency: 6
Reset counter: 40
Time Indication: 0
Freeze Frame:
Voltage: 10.50 V
DD
Temperature: 21.0∞C
RPM: 31 /min
Speed: 0.0 km/h
Speed: 0.0 km/h
Count: 0
-------------------------------------------------------------------------------
Address 4F: Centr. Electr. II (J520) Labels:. 1K0-907-532.clb
Part No SW: 7N0 907 532 HW: 1K0 907 951
Component: EZE_2 H25 5603
Revision: H25 Serial number: 12111001201192
Coding: 050B0500
Shop #: WSC 00066 000 00000
VCID: 6FBBD3F8979C15BF233-803B
Subsystem 1 - Part No SW: 8R0 959 591 A HW: 8R0 959 591
Component: J245EE20SKB13 H02 0220
Serial number: 0123456789ABCDEFGHIJ
Subsystem 2 - Part No SW: 8R0 959 591 A HW: 8R0 959 591
Component: J394EE20SKB13 H02 0220
Serial number: 0123456789ABCDEFGHIJ
1 Fault Found:
02071 - Local Databus
012 - Electrical Fault in Circuit - Intermittent
Freeze Frame:
Fault Status: 00101100
Fault Priority: 1
Fault Frequency: 65
Reset counter: 60
Mileage: 169204 km
Time Indication: 0
Date: 2012.09.22
Time: 15:04:17
-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. (J387) Labels:| 3C0-959-70X-GEN4.clb
Part No SW: 3C0 959 702 B HW: 3C0 959 792
Component: TUER-SG BT 002 0307
Revision: 15101005 Serial number: 0001466878
Coding: 0004B4
Shop #: WSC 01383 790 50316
ASAM Dataset: EV_DCU52BrosePasseSide A03004
ROD: EV_DCU52BrosePasseSide_VW32.rod
VCID: 2809F8E472720287A29-807D
Slave Passenger:
Subsystem 1 - Part No SW: 1K0 959 704 AH HW: 1K0 959 794 T Labels: 1K0-959-70X-GEN4.CLB
Component: J389__TSG-HR 006 1401
Serial number: 00000005192433
Coding: 000490
2 Faults Found:
66048 - Motor for Front Window Regulator
B11EC 54 [008] - Missing Calibration / Basic Setting
Intermittent - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 7
Fault Frequency: 1
Reset counter: 54
67589 - Turn Signal in Exterior Mirror
B11FD 01 [008] - Electrical Failure
Intermittent - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 15
Reset counter: 50
Mileage: 217826 km
Date: 2019.07.01
Time: 12:19:11
-------------------------------------------------------------------------------
Address 56: Radio (J503) Labels:. 5M0-035-1xx-56.clb
Part No SW: 1K0 035 180 AC HW: 1K0 035 180 AC
Component: Radio Prem-8 H13 0043
Revision: -----26S Serial number: VWZ4Z7K3126846
Coding: 2100040004
Shop #: WSC 00066 000 00000
VCID: 619FA5C05148B3CFA57-8035
2 Faults Found:
02635 - Tuner Not Enabled/Activated
000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 7
Fault Frequency: 6
Reset counter: 18
Mileage: 190189 km
Time Indication: 0
Date: 2013.04.07
Time: 10:31:02
01303 - Telephone Transceiver (R36)
004 - No Signal/Communication - Intermittent
Freeze Frame:
Fault Status: 00100100
Fault Priority: 6
Fault Frequency: 12
Reset counter: 57
Mileage: 217963 km
Time Indication: 0
Date: 2013.12.17
Time: 17:13:39
-------------------------------------------------------------------------------
Address 77: Telephone (J412) Labels:| 7P6-035-730.clb
Part No SW: 7P6 035 730 C HW: 7P6 035 730 C
Component: TELEFON H05 0440
Revision: 1B001001 Serial number: 00007668517367
Coding: 0A00000000010100
Shop #: WSC 01383 790 50316
ASAM Dataset: UHVNA A01007
ROD: UHVNA.rod
VCID: 323D1A8C44AE78570CD-8067
No fault code found.
End----------(Elapsed Time: 01:24, VBatt start/end: 13.8V/13.7V)-----------
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