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Thread: MK4 tdi bew issues after turbo replace/egr delete/stage 2 tune

  1. #1
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    MK4 tdi bew issues after turbo replace/egr delete/stage 2 tune

    newbie here but running out of ideas and no close shops. theres enuff online info to confuse ya. ill keep it simple but theres a long story if any of this sounds familiar. blew stock turbo at 225k. replaces with garrett vnt17 and did egr and cooler delete and purchased malone tune at same time. over a week or so got the mechanicals swapped and went to load tune. ecm already had a RC tun that i wasnt' aware of. problem ;
    -------------------------------------------------------------------------------
    Address 02: Auto Trans Labels: 09A-927-750.LBL
    Controller: 09A 927 750 AM
    Component: AG5 Getriebe 09A 0251
    VCID: 769FAD5841DF
    1 Fault Found:
    01314 - Engine Control Module
    54-00 - Incorrectly Equipped
    clear it with vcds and it comes right back.
    if codes are cleared with bluepoint scan tool it will stay away with vcds. only deleting codes with vcds car will start in 4th gear and not come out. no 1,2,3,5. BP scanner clearing will get car moving and shifting thru all gears but cat will barely get out of its own way.

  2. #2
    NostraJackAss Jack@European_Parts's Avatar
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    Hello OP and welcome to the VCDS forum

    JPPSG and complete auto-scan would be a great start!

    https://forums.ross-tech.com/showthr...uot-JPPSG-quot

    Looks like induced FOD!

    That code exists because the modification's you have done are reflecting incompatible software to your hardware.

    Either return vehicle to stock & to do a comporting qualified repair or see your choice of AECD manipulator of record for a bitch out session.

    If & when your trans blows up, you now know where to send the bill don't ya?

    European Parts Emporium/Performance / Immobilizer Solutions EPE
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    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
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  3. #3
    Benevolent Dictator Uwe's Avatar
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    My guess is that the different behavior between the clears is that the other tool is using the generic OBD-II clear.

    If I were to speculate as to a root cause if the above code, I would suppose the TCU is upset with something in the ECU tune.

    -Uwe-
    Lock-down of sick people: Quarantine
    Lock-down of healthy people: Tyranny

  4. #4
    NostraJackAss Jack@European_Parts's Avatar
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    OP is Engine ECU coded for an auto 09A gearbox?
    An auto-scan scan may shed light on that!
    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

  5. #5
    Verified VCDS User PetrolDave's Avatar
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    A full unedited Auto-Scan rather than a tiny edit would be helpful

  6. #6
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    SORRY . STAY BUSY ALL THE TIME

    Code:
    Chassis Type: 9M - VW Jetta IV
    Scan: 01,02,03,08,09,15,16,17,19,22,29,35,36,37,39,46,47,55,56,57,75,76
     
    -------------------------------------------------------------------------------
    Address 01: Engine       Labels: Redir Fail!
       Controller: 038 906 016 H
       Component: R4 1,9L EDC G000SG  6327
       Coding: 0150031
       Shop #: WSC 66565
       VCID: 194586E49081
    3 Faults Found:
    19460 -  Relay for Low-Output Preheating of Coolant (J359): Open or Short to Ground
                P3004 - 000 -   -
    19462 -  Relay for High-Output Preheating of Coolant (J360): Open or Short to Ground
                P3006 - 000 -   -
    16683 -  Boost Pressure Regulation: Control Range Not Reached
                P0299 - 000 -   -
    Readiness: N/A
    
    -------------------------------------------------------------------------------
    Address 02: Auto Trans       Labels: 09A-927-750.LBL
       Controller: 09A 927 750 AM
       Component: AG5 Getriebe 09A   0251 
       VCID: 769FAD5841DF
    2 Faults Found:
    01192 -  Torque Converter Lock-Up Clutch
                37-10 -  Faulty - Intermittent
    01314 -  Engine Control Module
                54-00 -  Incorrectly Equipped
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes       Labels: 1C0-907-37x-ABS.LBL
       Controller: 1C0 907 379 L
       Component: ABS FRONT MK60      0101
       Coding: 0004097
       Shop #: WSC 00066
       VCID: 3319544C122D
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags       Labels: 6Q0-909-605-VW5.LBL
       Controller: 1C0 909 605 F
       Component: 04 AIRBAG VW61 0202 0003
       Coding: 12340
       Shop #: WSC 00066
       VCID: 2721B01CD6F5
    1 Fault Found:
    00532 -  Supply Voltage B+
                07-10 -  Signal too Low - Intermittent
    
    -------------------------------------------------------------------------------
    Address 17: Instruments       Labels: 1J0-920-xx5-17.LBL
       Controller: 1J5 920 906 R
       Component: KOMBI+WEGFAHRSP VDO V55
       Coding: 15234
       Shop #: WSC 00000
       VCID: 3C0B7F703F73
       3VWSR69M94M117437     VWZ7Z0D9321339
    2 Faults Found:
    01177 -  Engine Control Unit
                64-10 -  Not Currently Testable - Intermittent
    01304 -  Radio
                49-00 -  No Communications
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway       Labels: 6N0-909-901-19.LBL
       Controller: 6N0 909 901 
       Component: Gateway K<->CAN    0001
       Coding: 00006
       Shop #: WSC 00066
       VCID: F0931B40A3BB
    1 Fault Found:
    01304 -  Radio
                49-00 -  No Communications
    
    -------------------------------------------------------------------------------
    Address 46: Central Conv.       Labels: 1C0-959-799.LBL
       Controller: 1C0 959 799 C
       Component: 1H KomfortgerŠt HLO 0003
       Coding: 00258
       Shop #: WSC 00066
       VCID: 3701605C0655
    2 Faults Found:
    01179 -  Incorrect Key Programming
                35-00 -   -
    00928 -  Locking Module for Central Locking; Front Driver Side (F220)
                27-00 -  Implausible Signal
    
    End   --------------------------------------------------------------------------------------------------
    Last edited by Uwe; 07-24-2019 at 02:38 PM. Reason: CODE tags

  7. #7
    NostraJackAss Jack@European_Parts's Avatar
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    -------------------------------------------------------------------------------
    Address 01: Engine Labels: Redir Fail!
    Controller: 038 906 016 H
    Component: R4 1,9L EDC G000SG 6327
    Coding: 0150031
    Shop #: WSC 66565
    VCID: 194586E49081
    3 Faults Found:
    19460 - Relay for Low-Output Preheating of Coolant (J359): Open or Short to Ground
    P3004 - 000 - -
    19462 - Relay for High-Output Preheating of Coolant (J360): Open or Short to Ground
    P3006 - 000 - -
    16683 - Boost Pressure Regulation: Control Range Not Reached
    P0299 - 000 - -
    Readiness: N/A <<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<< <<<<<<<<<<<

    -------------------------------------------------------------------------------




    Coding: 0150031 <<<<<<<<<<<<<<<<<<<<<< Pardon me but isn't this coded for a stick?

    Last edited by Jack@European_Parts; 07-24-2019 at 01:58 PM.
    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

  8. #8
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    CONTACTED MALONE BECAUSE OTHER THAN TURBO REPLACEMENT, EGR DELETE AND TUNE ISSUE-- HAVING TO TAKE ECM OUT TO SEND TO THEM SO IT WOULD OVER WRITE ROCKET CHIP TUNE. DIDN'T MESS WITH ANYTHING ELSE. THEY SAY ITS NOTHING IN THE TUNE AND IM TO FAR AWAY FOR THEM TO DIAGNOSE AND STOPPED REPLYING TO EMAIL?? AND YES JUST A SMALL SNAP ON(BLUEPOINT) SCANNER

  9. #9
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    IM NOT SURE. FIRST RUN WITH VCDS AND VW. THATS WHY IM REACHING OUT FOR IDEAS AND/OR HELP.

  10. #10
    NostraJackAss Jack@European_Parts's Avatar
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    CONTACTED MALONE BECAUSE OTHER THAN TURBO REPLACEMENT, EGR DELETE AND TUNE ISSUE-- HAVING TO TAKE ECM OUT TO SEND TO THEM SO IT WOULD OVER WRITE ROCKET CHIP TUNE. DIDN'T MESS WITH ANYTHING ELSE. THEY SAY ITS NOTHING IN THE TUNE AND IM TO FAR AWAY FOR THEM TO DIAGNOSE AND STOPPED REPLYING TO EMAIL?? AND YES JUST A SMALL SNAP ON(BLUEPOINT) SCANNER
    Hey hey hey stop yelling & at the data as verified to be interpreted you presented, okay?


    This is their fault because when a TDI ECU is re-flashed some ECU's default to stick coding or the dopes use a BDM or full image that changes the eeprom and they just negate their duties to you as the consumer & to verify your config, no?

    If it smells like Malone leave it Alone?
    IM NOT SURE. FIRST RUN WITH VCDS AND VW. THATS WHY IM REACHING OUT FOR IDEAS AND/OR HELP.
    WTF did I say about yelling?

    Have any legacy scans from before you sent this controller out?

    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

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