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Thread: 2009 Caddy 1.9 TDI 5 Speed - Won't start

  1. #1
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    2009 Caddy 1.9 TDI 5 Speed - Won't start

    1.9tdi bls engine code.New battery, new tandem pump. new temp sensor. new fuel pipes and clamps.new fuel filter and rings. waiting for a new injector harness to arrive. but one in looks fine and ohm resistance is 0.1 with continuity on all wiring. all earths cleaned from chassis and engine. Egr valve removed and cleaned. can hear pump in the tank running for 1-2 seconds. hard starting and idle seems fine. when driving seems ok then starts to juddering in 3,4th gears. then stalls and wont start up again until it cools but again it is hard starting. starting motor shows as 295rpm. The battery replaced was 62 amp and now 72 amp.

    van still struggles to start and once its started and hot, the engine wont start again.

    Code:
    Monday,24,June,2019,21:18:02:18214
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
    VCDS Version: 19.6.0.2 (x64)  HEX-V2 CB: 0.4505.4
    Data version: 20190529 DS308.0
    www.Ross-Tech.com
    
    
    VIN: WV1ZZZ2KZAX063763   License Plate: 
    
    
    Chassis Type: 2K (1K0)
    Scan: 01 03 08 09 15 16 17 19 25 42 46 52 56
    
    VIN: WV1ZZZ2KZAX063763   Mileage: 246670km-153273miles
    
    01-Engine -- Status: Malfunction 0010
    03-ABS Brakes -- Status: OK 0000
    08-Auto HVAC -- Status: Malfunction 0010
    09-Cent. Elect. -- Status: OK 0000
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: OK 0000
    17-Instruments -- Status: OK 0000
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    42-Door Elect, Driver -- Status: OK 0000
    46-Central Conv. -- Status: Malfunction 0010
    52-Door Elect, Pass. -- Status: OK 0000
    56-Radio -- Status: Malfunction 0010
    -------------------------------------------------------------------------------
    Address 01: Engine        Labels: 03G-906-021-BLS.clb
       Part No SW: 03G 906 021 PD    HW: 03G 906 021 CG
       Component: R4 1,9L EDC  000SG  2387  
       Revision: --H11---    Serial number: VWX7Z0I93NQ0KX
       Coding: 0000071
       Shop #: WSC 00000 256 01574
       VCID: 70B9D32AE6A761E73A1-8024
    
    5 Faults Found:
    000769 - Cylinder 1 
                   P0301 - 000 - Misfire Detected - Intermittent
                 Freeze Frame:
                        Fault Status: 00110000
                        Fault Priority: 3
                        Fault Frequency: 1
                        Reset counter: 255
                        Mileage: 246664 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 11:52:20
    
                 Freeze Frame:
                        RPM: 819 /min
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 14.21 V
                        Inj. Quantity: 2.96 mg/str
                        Temperature: 67.5C
                        (no units): 0.0
    
    000258 - Mass Air Flow Sensor (G70) 
                   P0102 - 000 - Signal too Low - Intermittent
                 Freeze Frame:
                        Fault Status: 00110000
                        Fault Priority: 2
                        Fault Frequency: 6
                        Reset counter: 255
                        Mileage: 246665 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 01:49:13
    
                 Freeze Frame:
                        RPM: 840 /min
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Duty Cycle: 100.6 %
                        Bin. Bits: 00000000
                        Mass Air / Rev.: 240.0 mg/str
                        Mass Air / Rev.: 0.0 mg/str
    
    000770 - Cylinder 2 
                   P0302 - 000 - Misfire Detected
                 Freeze Frame:
                        Fault Status: 01110000
                        Fault Priority: 3
                        Fault Frequency: 5
                        Reset counter: 255
                        Mileage: 246667 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 00:15:57
    
                 Freeze Frame:
                        RPM: 798 /min
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 14.44 V
                        Inj. Quantity: 2.96 mg/str
                        Temperature: 46.8C
                        (no units): 0.0
    
    008581 - Engine Coolant Temp Sensor on Radiator Outlet (G83) 
                   P2185 - 000 - Signal too High - Intermittent
                 Freeze Frame:
                        Fault Status: 00100000
                        Fault Priority: 3
                        Fault Frequency: 1
                        Reset counter: 255
                        Mileage: 246667 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 00:16:11
    
                 Freeze Frame:
                        RPM: 819 /min
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 14.44 V
                        Bin. Bits: 00000100
                        Temperature: 66.6C
                        Temperature: 47.7C
    
    012295 - Camshaft Position Sensor (G40) 
                   P3007 - 000 - No Signal - Intermittent
                 Freeze Frame:
                        Fault Status: 00110000
                        Fault Priority: 3
                        Fault Frequency: 1
                        Reset counter: 255
                        Mileage: 246677 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 06:29:59
    
                 Freeze Frame:
                        RPM: 294 /min
                        Speed: 0.0 km/h
                        Load: 100.0 %
                        Voltage: 11.17 V
                        Bin. Bits: 00000100
                        Idle Stabilization: 0.0KW
                        (no units): 32.0
    
    Readiness: 0 1 0 0 1 
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes        Labels:. 1K0-907-379-MK70M.clb
       Part No SW: 1K0 907 379 AF    HW: 1K0 907 379 AF
       Component: MABS MK70M          0104  
       Revision: 00H32001    
       Coding: 0020801
       Shop #: WSC 35110 377 00157
       VCID: 76B5E53284C34FD7E0D-8022
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC        Labels: 1K0-820-047.lbl
       Part No SW: 2K0 820 047 BM    HW: 2K0 820 047 BM
       Component: Climatic PQ35   143 1515  
       Revision: 00143033    Serial number: 00000000000000
       Shop #: WSC 00000 000 00000
       VCID: 71BFD62EEDAD68EF35F-8024
    
    1 Fault Found:
    00229 - Refrigerant Pressure 
                002 - Lower Limit Exceeded
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect.        Labels:. 3C0-937-049-30-M.lbl
       Part No SW: 3C8 937 049 D    HW: 3C8 937 049 D
       Component: Bordnetz-SG     H54 2602  
       Revision: 00H54000    Serial number: 01000003455243
       Coding: 00804F030004100057000000000000000009FB075C000120000000000000
       Shop #: WSC 35110 377 08192
       VCID: 323D1922282B13F70C5-8066
    
       Subsystem 1 - Part No: 1T2 955 119   Labels: 1KX-955-119.CLB
       Component: Wischer 071009 021  0512  
       Coding: 00038805
       Shop #: WSC 35110  
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags        Labels: 6Q0-909-605-VW52.lbl
       Part No SW: 6Q0 909 605 AH    HW: 6Q0 909 605 AH
       Component: 2Q AIRBAG VW52  025 2400  
       Revision: 06025000    Serial number: 0037TR05HC4I  
       Coding: 0012881
       Shop #: WSC 35110 377 00157
       VCID: 7DA7FA1EA1F51C8FA17-8028
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel        Labels: 1K0-953-549-MY9.lbl
       Part No SW: 1K0 953 549 CT    HW: 1K0 953 549 CT
       Component: J0527           053 0111  
       Coding: 0000001
       Shop #: WSC 35110 377 08192
       VCID: 065595F2F4235F57F0D-8052
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
       Part No SW: 2K0 920 944 C    HW: 2K0 920 944 C
       Component: KOMBIINSTRUMENT VDD 1222  
       Revision: V0002000    Serial number: VWX7Z0I93NQ0KX
       Coding: 0016401
       Shop #: WSC 00288 210 87232
       VCID: 2C01075A0A0F4507469-8078
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels:. 1K0-907-530-V4.clb
       Part No SW: 1K0 907 530 AD    HW: 1K0 907 951 
       Component: J533  Gateway   H07 0111  
       Revision:   H07 01    Serial number: 221009F1000624
       Coding: 89801F06000202007401
       Shop #: WSC 35110 377 00157
       VCID: 698FBE4EC57D902F7DF-803C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
       Part No SW: 2K0 920 944 C    HW: 2K0 920 944 C
       Component: IMMO            VDD 1222  
       Revision: V0002000    Serial number: VWX7Z0I93NQ0KX
       Shop #: WSC 00000 000 00000
       VCID: 2C01075A0A0F4507469-8078
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver        Labels: 1K0-959-793.lbl
       Part No: 1K0 959 793 
       Component: Tuersteuergeraet 02 0160  
       Coding: 0000000
       Shop #: WSC 35110 377 08192
       VCID: 76B5E53284C34FD7E0D-8022
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 46: Central Conv.        Labels:. 1K0-959-433-MIN.clb
       Part No: 1K0 959 433 CP
       Component:    KSG              0401  
       Coding: 018A0C087F2D8C0D4858061000C0
       Shop #: WSC 35110 377 00157
       VCID: 005983EAD6077167CA1-8054
    
       Subsystem 1 - Part No: 1K0 951 605 C
       Component: LIN BACKUP HORN H03 1301
    
       Subsystem 2 - Component:       NGS n.mounted     
    
       Subsystem 3 - Component:      IRUE n.mounted     
    
    1 Fault Found:
    00930 - Locking Module for Central Locking; Rear Left (F222) 
                012 - Electrical Fault in Circuit - Intermittent
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass.        Labels: 1K0-959-792.lbl
       Part No: 1K0 959 792 
       Component: Tuersteuergeraet 02 0160  
       Coding: 0000000
       Shop #: WSC 35110 377 08192
       VCID: 75B7E23E99C544CFE97-8020
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 56: Radio (J503)       Labels:. 5M0-035-1xx-56.clb
       Part No SW: 1K0 035 186 AA    HW: 1K0 035 186 AA
       Component: Radio RCD310  013 0036  
       Revision: 00000000    Serial number: VWZ1Z2I6759399
       Coding: 0000020001
       Shop #: WSC 35110 377 08192
       VCID: 6597B27E2565B44F597-8030
    
    2 Faults Found:
    00870 - Bass Speaker Front Left (R21) 
                011 - Open Circuit - Intermittent
                 Freeze Frame:
                        Fault Status: 00101011
                        Fault Priority: 5
                        Fault Frequency: 1
                        Reset counter: 54
                        Mileage: 246617 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 20:59:35
    
    00871 - Bass Speaker Front Right (R23) 
                011 - Open Circuit - Intermittent
                 Freeze Frame:
                        Fault Status: 00101011
                        Fault Priority: 5
                        Fault Frequency: 1
                        Reset counter: 54
                        Mileage: 246617 km
                        Time Indication: 0
                        Date: 2000.00.00
                        Time: 20:59:35
    
    
    End----------(Elapsed Time: 00:52, VBatt start/end: 12.5V/12.5V)-----------
    once the faults are cleared, they stay clear. Some of these faults are from when ive had things unplugged.

    apologies for wording

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  3. #2
    NostraJackAss Jack@European_Parts's Avatar
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    G40 faulty....!


    Water ingress in ECU?
    HPP in head damaged or fuel port to injectors obstructed, possible harness chafe or short to other circuit

    G28 faulty?

    That's a lot if parts....

    Maybe buy RTFB can be found here.

    http://wiki.ross-tech.com/wiki/index...ir_Information
    Last edited by Jack@European_Parts; 06-25-2019 at 09:42 AM.
    European Parts Emporium/Performance / Immobilizer Solutions EPE
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    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

  4. #3
    Benevolent Dictator Uwe's Avatar
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    Quote Originally Posted by Gashhey View Post
    once the faults are cleared, they stay clear.
    Even after attempting to start it?

    -Uwe-
    The engineering problems are likely insurmountable. It would be like proposing to land a rocket booster section on a barge floating in the middle of the ocean.

  5. #4
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    Yes, which is both annoying and confusing.

    I'm currently on replacing the injector wiring harness and ill get back to you to update you guys.

    ECU is dry and clean, all earths have been cleaned.

    EGR valve has been cleaned.
    tandem pump been replaced.
    no other fault codes.

    it seems when it gets hot, it wont start.

  6. #5
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    Quote Originally Posted by Gashhey View Post
    Yes, which is both annoying and confusing.

    I'm currently on replacing the injector wiring harness and ill get back to you to update you guys.

    ECU is dry and clean, all earths have been cleaned.

    EGR valve has been cleaned.
    tandem pump been replaced.
    no other fault codes.

    it seems when it gets hot, it wont start.

    just replaced wiring loom, still no different.

    It has now caused a Cylinder 2 Misfire fault code.
    Last edited by Gashhey; 06-29-2019 at 09:01 AM.

  7. #6
    NostraJackAss Jack@European_Parts's Avatar
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    If it doesn't start how does it misfire?

    Compression check?
    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

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  9. #7
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    Check engine wire loom under the battery and air filter box.

    I have once repaired one of 1.9tdi altea xl there was 4 wires faulty wires that makes same kind of problems...

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