2004 Jetta TDI BEW injector timing problem/ misfire

   #1  

john van

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VCDS Serial number
C?ID=346762
This is my first post. Not a very user friendly process... :( third try.
Due to #1 injector coming loose while driving (not me) it banged up the head a smidgen last year. Twice reinstalled injector since after helicoil repair. Fuel would begin to leak into cylinder after 2-3 k miles, months in time; long crank to start and much smoke. Then start perfectly rest of the day no matter how long sitting. Next morning same hard start. 43 mpg highway. Around town 30-35.
This time (third) I used tiny bit of JB weld high temp under heat shield gasket and smidgen of form a gasket #2 below bottom o ring. Tight again but raised injector app. 1 mm. Starts fine but rougher idle though smooths out above idle. Readings in scan ridiculous. Glow plugs were unplugged when removing to check for leaking fuel, ignore those fault codes.
Have not driven yet but need help please. Thanks so much.
John

Code:
Saturday,15,June,2019,09:42:53:07126 
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x86
VCDS Version: 19.6.0.2  HEX-V2 CB: 0.4505.4
Data version: 20190529 DS308.0
www.Ross-Tech.com


VIN: 3VWRR69M74M078653   License Plate: 


Chassis Type: 9M (9M - VW Jetta IV (1998 > 2014))
Scan: 01 02 03 08 09 15 16 17 19 22 29 35 36 37 39 46 47 55 56 57
          75 76
 
VIN: 3VWRR69M74M078653   Mileage: 400520km-248871miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 038-906-016-BEW.lbl
   Part No SW: 038 906 016 H    HW: 028 101 114 6
   Component: R4 1.9L EDC G000AG  5375  
   Revision: 12345678    Serial number: VWZ7Z0C8501312
   Coding: 0150034
   Shop #: WSC 00066 000 00000
   VCID: 196FCEEF45880FAF2DF-5184

5 Faults Found:
16685 - Cylinder 1 
            P0301 - 000 - Misfire Detected
             Freeze Frame:
                    RPM: 903 /min
                    Torque: 58.0 Nm
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 13.38 V
                    Bin. Bits: 00001100
                    Temperature: 25.2°C
                    (no units): 46.0

17055 - Cylinder 1 Glow Plug Circuit (Q10) 
            P0671 - 000 - Electrical Fault
             Freeze Frame:
                    RPM: 210 /min
                    Torque: 88.0 Nm
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 10.49 V
                    Bin. Bits: 00001100
                    Temperature: 24.3°C
                    Bin. Bits: 01110000

17056 - Cylinder 2 Glow Plug Circuit (Q11) 
            P0672 - 000 - Electrical Fault
             Freeze Frame:
                    RPM: 210 /min
                    Torque: 88.0 Nm
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 10.49 V
                    Bin. Bits: 00001100
                    Temperature: 24.3°C
                    Bin. Bits: 01110000

17057 - Cylinder 3 Glow Plug Circuit (Q12) 
            P0673 - 000 - Electrical Fault
             Freeze Frame:
                    RPM: 210 /min
                    Torque: 88.0 Nm
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 10.49 V
                    Bin. Bits: 00001100
                    Temperature: 24.3°C
                    Bin. Bits: 01110000

17058 - Cylinder 4 Glow Plug Circuit (Q13) 
            P0674 - 000 - Electrical Fault
             Freeze Frame:
                    RPM: 210 /min
                    Torque: 88.0 Nm
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 10.49 V
                    Bin. Bits: 00001100
                    Temperature: 24.3°C
                    Bin. Bits: 01110000

Readiness: 1 1 1 1 1 

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09A-927-750.lbl
   Part No: 09A 927 750 AM
   Component: AG5 Getriebe 09A   0242   
   VCID: 76B5E55391D680D7E0D-50AE

1 Fault Found:
01045 - Tiptronic Switch (F189) 
            27-00 - Implausible Signal

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1C0-907-37x-ESP-F.lbl
   Part No: 1C0 907 379 M
   Component: ESP FRONT MK60      0102  
   Coding: 0019458
   Shop #: WSC 00066 000 00000
   VCID: 34311F5BC22AD2C71E9-5184

1 Fault Found:
01314 - Engine Control Module 
            013 - Check DTC Memory - Intermittent

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 6Q0-909-605-VW5.lbl
   Part No: 1C0 909 605 F
   Component: 04 AIRBAG VW61 0202 0003  
   Coding: 12340
   Shop #: WSC 00066  
   VCID: 270BF81706FCA95FABB-513C

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1J0-920-xx5-17.lbl
   Part No: 1J5 920 906 R
   Component: KOMBI+WEGFAHRSP VDO V54  
   Coding: 15234
   Shop #: WSC 00000  
   VCID: 3C21377BEF7A1A87D69-513C
   3VWRR69M74M078653     VWZ7Z0C8501312

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
   Part No: 6N0 909 901 
   Component: Gateway K<->CAN    0001  
   Coding: 00006
   Shop #: WSC 00066  
   VCID: 70B9D34BF3B2AEE73A1-513C

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 1C0-959-799.lbl
   Part No: 1C0 959 799 C
   Component: 1H Komfortgerát HLO 0003  
   Coding: 00258
   Shop #: WSC 00066  
   VCID: 372B2857D65C39DF3BB-4B1E

   Subsystem 1 - Part No: 1C1959801A
   Component: 1H Tõrsteuer.FS KLO 0202  

   Subsystem 2 - Part No: 1C1959802A
   Component: 1H Tõrsteuer.BF KLO 0202  

   Subsystem 3 - Part No: 1C0959811A
   Component: 1H Tõrsteuer.HL KLO 0202  

   Subsystem 4 - Part No: 1C0959812A
   Component: 1H Tõrsteuer.HR KLO 0202  

1 Fault Found:
00912 - Window Regulator Switch; Front Left (E40) 
            27-10 - Implausible Signal - Intermittent

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 3B7-035-1xx-56.lbl
   Part No: 3B7 035 180 F
   Component:    Radio ZSW        0016  
   Coding: 00401
   Shop #: WSC 00066  
   VCID: 2313EC0772C4457FF73-513C

1 Fault Found:
00881 - Connection to Speaker Rear Right 
            44-10 - Short Circuit - Intermittent

End----------(Elapsed Time: 05:16, VBatt start/end: 12.1V/12.1V)-----------




Code:
   Address 01: Engine  (038 906 016 H)

09:48:09
  945 /min   Engine Speed (G28)
  5.8 mg/str   Injection Quantity 
  7.1°KW   Injection Duration (specified)
  5.3 °BTDC   Injection Start (specified)
  6.1°KW   Injection Duration (specified)
  36.9°C   Coolant Temperature (G62)
  2.99 mg/str   Injection Quantity Deviation Cyl. 1
  -1.91 mg/str   Injection Quantity Deviation Cyl. 2
  -1.20 mg/str   Injection Quantity Deviation Cyl. 3
  -0.28 mg/str   Injection Quantity Deviation Cyl. 4
  0.0   Injector Status Cylinder 1
  0.0   Injector Status Cylinder 2

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine  (038 906 016 H)

09:48:27
  1155 /min   Engine Speed (G28)
  6.3 mg/str   Injection Quantity 
  6.1°KW   Injection Duration (specified)
  6.5 °BTDC   Injection Start (specified)
  7.1°KW   Injection Duration (specified)
  37.8°C   Coolant Temperature (G62)
  2.99 mg/str   Injection Quantity Deviation Cyl. 1
  -3.01 mg/str   Injection Quantity Deviation Cyl. 2
  -1.22 mg/str   Injection Quantity Deviation Cyl. 3
  1.01 mg/str   Injection Quantity Deviation Cyl. 4
  0.0   Injector Status Cylinder 1
  0.0   Injector Status Cylinder 2

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine  (038 906 016 H)

09:48:36
  1659 /min   Engine Speed (G28)
  7.7 mg/str   Injection Quantity 
  6.1°KW   Injection Duration (specified)
  8.1 °BTDC   Injection Start (specified)
  6.1°KW   Injection Duration (specified)
  38.7°C   Coolant Temperature (G62)
  2.99 mg/str   Injection Quantity Deviation Cyl. 1
  -3.01 mg/str   Injection Quantity Deviation Cyl. 2
  -1.15 mg/str   Injection Quantity Deviation Cyl. 3
  0.96 mg/str   Injection Quantity Deviation Cyl. 4
  0.0   Injector Status Cylinder 1
  0.0   Injector Status Cylinder 2

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine  (038 906 016 H)

09:48:52
  1932 /min   Engine Speed (G28)
  8.5 mg/str   Injection Quantity 
  5.6°KW   Injection Duration (specified)
  7.8 °BTDC   Injection Start (specified)
  5.6°KW   Injection Duration (specified)
  39.6°C   Coolant Temperature (G62)
  2.99 mg/str   Injection Quantity Deviation Cyl. 1
  -3.01 mg/str   Injection Quantity Deviation Cyl. 2
  -1.15 mg/str   Injection Quantity Deviation Cyl. 3
  0.96 mg/str   Injection Quantity Deviation Cyl. 4
  0.0   Injector Status Cylinder 1
  0.0   Injector Status Cylinder 2

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine  (038 906 016 H)

09:49:07
  2709 /min   Engine Speed (G28)
  6.9 mg/str   Injection Quantity 
  2.6°KW   Injection Duration (specified)
  10.9 °BTDC   Injection Start (specified)
  3.1°KW   Injection Duration (specified)
  41.4°C   Coolant Temperature (G62)
  2.99 mg/str   Injection Quantity Deviation Cyl. 1
  -3.01 mg/str   Injection Quantity Deviation Cyl. 2
  -1.15 mg/str   Injection Quantity Deviation Cyl. 3
  0.96 mg/str   Injection Quantity Deviation Cyl. 4
  0.0   Injector Status Cylinder 1
  0.0   Injector Status Cylinder 2

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine  (038 906 016 H)

09:49:15
  2982 /min   Engine Speed (G28)
  8.8 mg/str   Injection Quantity 
  2.6°KW   Injection Duration (specified)
  13.0 °BTDC   Injection Start (specified)
  2.6°KW   Injection Duration (specified)
  43.2°C   Coolant Temperature (G62)
  2.99 mg/str   Injection Quantity Deviation Cyl. 1
  -3.01 mg/str   Injection Quantity Deviation Cyl. 2
  -1.15 mg/str   Injection Quantity Deviation Cyl. 3
  0.96 mg/str   Injection Quantity Deviation Cyl. 4
  4.0   Injector Status Cylinder 1
  4.0   Injector Status Cylinder 2

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Address 01: DTCs cleared
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine  (038 906 016 H)

09:51:15 Group 001: Injection Quantity
  882 /min  Engine Speed (G28)
  8.0 mg/str  Injection Quantity 
  6.6°KW  Injection Duration (specified)
  48.6°C  Coolant Temperature (G62)

09:51:15 Group 004: Pump-Jet Valves
  882 /min  Engine Speed (G28)
  4.0 °BTDC  Injection Start (specified)
  6.1°KW  Injection Duration (specified)
  -1.1°KW  Torsion Value 

09:51:15 Group 005: Start Conditions (last Engine Start)
  882 /min  Engine Speed (G28)
  14.8 mg/str  Start Injection Quantity
  48.0  Start Synchronisation
  48.6°C  Coolant Temperature (G62)

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine  (038 906 016 H)

09:51:54 Group 001: Injection Quantity
  903 /min  Engine Speed (G28)
  6.9 mg/str  Injection Quantity 
  6.1°KW  Injection Duration (specified)
  50.4°C  Coolant Temperature (G62)

09:51:54 Group 004: Pump-Jet Valves
  924 /min  Engine Speed (G28)
  4.0 °BTDC  Injection Start (specified)
  6.1°KW  Injection Duration (specified)
  -1.1°KW  Torsion Value 

09:51:54 Group 013: Idle Stabilization (Injection Quantity Deviation)
  2.99 mg/str  Injection Quantity Deviation Cyl. 1
  -1.84 mg/str  Injection Quantity Deviation Cyl. 2
  -0.73 mg/str  Injection Quantity Deviation Cyl. 3
  -0.75 mg/str  Injection Quantity Deviation Cyl. 4

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine  (038 906 016 H)

09:52:23 Group 001: Injection Quantity
  903 /min  Engine Speed (G28)
  6.9 mg/str  Injection Quantity 
  6.1°KW  Injection Duration (specified)
  51.3°C  Coolant Temperature (G62)

09:52:23 Group 004: Pump-Jet Valves
  903 /min  Engine Speed (G28)
  4.0 °BTDC  Injection Start (specified)
  6.1°KW  Injection Duration (specified)
  -1.1°KW  Torsion Value 

09:52:23 Group 018: Piezo Unit Injector Status
  0.0  Injector Status Cylinder 1
  0.0  Injector Status Cylinder 2
  0.0  Injector Status Cylinder 3
  0.0  Injector Status Cylinder 4

--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


                Address 01: Engine  (038 906 016 H)

09:52:55 Group 001: Injection Quantity
  882 /min  Engine Speed (G28)
  7.7 mg/str  Injection Quantity 
  6.1°KW  Injection Duration (specified)
  52.2°C  Coolant Temperature (G62)

09:52:55 Group 004: Pump-Jet Valves
  882 /min  Engine Speed (G28)
  4.0 °BTDC  Injection Start (specified)
  6.6°KW  Injection Duration (specified)
  -1.1°KW  Torsion Value 

09:52:55 Group 023: Injector Switch Time Deviation
  36.0  Switch Time Deviat. Cylinder 1
  -28.0  Switch Time Deviat. Cylinder 2
  -15.0  Switch Time Deviat. Cylinder 3
  -19.0  Switch Time Deviat. Cylinder 4
 
Last edited by a moderator:
   #2  

john van

Verified VCDS User
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Joined
Sep 18, 2018
Messages
7
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0
Location
USA
VCDS Serial number
C?ID=346762
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