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Thread: 2012 Seat Ibiza FR 1.6tdi - EGR?

  1. #1
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    2012 Seat Ibiza FR 1.6tdi - EGR?

    Hi folks,

    having issues with the wife's 2012 Seat Ibiza FR 1.6tdi.
    I've done a scan and posted it below. The car is throwing up the flashing coil light and going into limp mode.

    I also posted below a scan of 12 items with EGR in the measurement screen on VCDS to see if this helps out with people to diagnose it.

    If you require anything else to help determine what's wrong or if you can guide me from that data then it's much appreciated. I'm a competent DIY'er at changing components on cars, but a bit of a noob at VCDS and don't want the expense of guessing and changing parts that isn't causing this issue.


    Thanks for any help.
    Jamie


    Code:
    Sunday,09,June,2019,14:09:14:25280
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
    VCDS Version: 19.6.0.2 (x64)  HEX-V2 CB: 0.4505.4
    Data version: 20190529 DS308.0
    www.Ross-Tech.com
    
    
    VIN: VSSZZZ6JZDR082683   License Plate: YD62DYB
    Mileage: 91060km-56582mi   Repair Order: 
    
    
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Chassis Type: 6J-SE25 (6N0)
    Scan: 01 03 04 08 09 15 17 19 25 44 4B 56
    
    VIN: VSSZZZ6JZDR082683   Mileage: 91060km-56582miles
    
    01-Engine -- Status: Malfunction 0010
    03-ABS Brakes -- Status: Malfunction 0010
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: OK 0000
    09-Cent. Elect. -- Status: OK 0000
    15-Airbags -- Status: OK 0000
    17-Instruments -- Status: OK 0000
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    44-Steering Assist -- Status: OK 0000
    4B-Multifunc. Module -- Status: OK 0000
    56-Radio -- Status: Malfunction 0010
    -------------------------------------------------------------------------------
    Address 01: Engine (J623-CAYC)       Labels:. 03L-906-023-CAY.clb
       Part No SW: 03L 906 023 LE    HW: 03L 906 023 Q
       Component: R4 1.6l TDI   H33 9978  
       Revision: --H33---    Serial number:               
       Coding: 00114016002500080000
       Shop #: WSC 131071 102 209715
       ASAM Dataset: EV_ECM16TDI02103L906023LE 003011
       ROD: EV_ECM16TDI02103L906023LL.rod
       VCID: 74B1DFB4AE3D03A7DE9-8020
    
    1 Fault Found:
    7343 - EGR Sensor 2 
              P0407 00 [036] - Signal too Low
              Intermittent - Not Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Fault Frequency: 17
                        Mileage: 91051 km
                        Date: 2019.06.08
                        Time: 04:56:23
    
                        Engine speed: 2066.25 /min
                        Normed load value: 0.0 %
                        Vehicle speed: 110 km/h
                        Coolant temperature: 78 C
                        Intake air temperature: 20 C
                        Ambient air pressure: 990 mbar
                        Voltage terminal 30: 14.344 V
                        Unlearning counter according OBD: 40
                        EGR Solen.val.: actual value-ANG_EGRV[0]: -0.562 %
                        EGR Vacuum Regulator Solen.val.: activation-ANG_SP_EGRV[0]: 0.000 %
                        High pressure EGR actuator: activation-PWM_HBR_EGRV[0]: -20.163 %
                        High press EGR actuator: actual unconditioned volt val-V_EGRV[0]: 0.684 V
                        EGR valve: offset closed-V_EGRV_BOL[0]: 0.698 V
                        EGR valve: offset open-V_EGRV_TOL[0]: 3.999 V
                        Actuator for high pressure EGR: status-LF_STATE_EGRV_DISP[0]: 14
    
    Readiness: 0 0 0 0 0 
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes (J104)       Labels:. 6R0-907-37x-ESP82.clb
       Part No SW: 6R0 907 379 BE    HW: 6R0 907 379 AF
       Component: ESP8.2i front H05 0001  
       Revision: --------    
       Coding: 130248DB817500B4C82B12EA81D400821400
       Shop #: WSC 00788 648 00255
       VCID: 025D896CE4493D17DC5-8056
    
    1 Fault Found:
    01435 - Brake Pressure Sensor 1 (G201) 
                008 - Implausible Signal - Intermittent
                 Freeze Frame:
                        Fault Status: 00101000
                        Fault Priority: 0
                        Fault Frequency: 28
                        Reset counter: 78
                        Mileage: 90878 km
                        Time Indication: 0
                        Date: 2013.10.25
                        Time: 14:40:10
    
                 Freeze Frame:
                        Hex Value: 0x0000
                        Hex Value: 0x0000
                        Hex Value: 0x1290
                        Hex Value: 0x2DB2
                        Hex Value: 0x09B9
                        Hex Value: 0x9478
                        Hex Value: 0x84F8
    
    
    -------------------------------------------------------------------------------
    Address 04: Steering Angle (G085)       Labels:* 6R0-959-654.clb
       Part No SW: 6R0 959 654     HW: 6R0 959 654 
       Component: LENKW.SENSOR  H06 0060  
       Serial number: 090465LGL0009A
       Coding: 01
       Shop #: WSC 00000 000 00000
       ASAM Dataset: EV_LWSKLOVW25X 005001
       ROD: EV_LWSKLOVW25X.rod
       VCID: 7EA5FD9C907159F7B8D-802A
    
    1 Fault Found:
    1140738 - Steering angle sensor 
              B1168 54 [008] - Missing Calibration / Basic Setting
              Intermittent - Confirmed - Tested Since Memory Clear
                 Freeze Frame:
                        Fault Status: 00000001
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 72
                        Mileage: 90878 km
                        Date: 2019.06.04
                        Time: 13:55:53
    
                        Voltage terminal 15: 13.80 V
                        Voltage terminal 30: 14.15 V
                        Terminal 15 status: On
    
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC        Labels: 6J0-820-045.clb
       Part No SW: 6J0 820 045 A    HW: 6J0 820 045 A
       Component: J301  Klimaanlage   0330  
       Revision: 00 26 08    Serial number: 0000002542340-
       Shop #: WSC 06402 785 00200
       VCID: 2411EFF452DDD3278E9-8070
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect. (J519)       Labels:. 6R0-937-08x-09.clb
       Part No SW: 6R0 937 087 K    HW: 6R0 937 087 
       Component: BCM PQ25 H+4  H46 0254  
       Revision: BF046001    Serial number: 0434 195120431
       Coding: 24882BE88861250092200EF06E0B0CC8008043EC608C2040200000000000
       Shop #: WSC 64564 324 38760
       VCID: 45D75270B5A7CA2FB97-8010
    
       Subsystem 1 - Part No SW: 6R0 959 802 M    HW: 6R0 959 802 M  Labels: 6R0-959-802.CLB
       Component: J386__TSG_FT  002 3110 
       Serial number: --------------------
       Coding: 030000
    
       Subsystem 2 - Part No SW: 6R0 959 801 P    HW: 6R0 959 801 P  Labels: 6R0-959-801.CLB
       Component: J387__TSG_BT  002 3110 
       Serial number: --------------------
       Coding: 020000
    
       Subsystem 3 - Part No: 1K8 951 171 A
       Component: DWA-Sensor 00  001 0103 
       Coding: 000000
    
       Subsystem 4 - Part No: 1K0 951 605 C
       Component: LIN BACKUP HO  H05 1501 
       Coding: 000000
    
       Subsystem 5 - Part No: 1K8 951 171 A
       Component: DWA-Sensor 00  001 0103 
       Coding: 000000
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 15: Airbags (J234)       Labels:| 5K0-959-655.clb
       Part No SW: 6R0 959 655 K    HW: 6R0 959 655 K
       Component: VW10AirbagA0D H10 0020  
       Revision: --------    Serial number: 003GX01AXG3T
       Coding: 003044
       Shop #: WSC 06401 785 00200
       ASAM Dataset: EV_AirbaVW10BPAVW250 A01001
       ROD: EV_AirbaVW10BPAVW250.rod
       VCID: 4ACD614C9C392557545-801E
    
       Crash sensor for side airbag: driver side: 
       Serial number: 3495RRB400G4UHC4B93O
    
       Crash sensor for side airbag: front passenger side: 
       Serial number: 3505RRB400G4UHC4JOC5
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments (J285)       Labels:| 5K0-920-xxx-17.clb-SRI1
       Part No SW: 6J0 920 904 C    HW: 6J0 920 904 C
       Component: KOMBI         H04 0508  
       Serial number: 00000000000000
       Coding: 410A00
       Shop #: WSC 131071 1023 2097151
       ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04114
       ROD: EV_Kombi_UDS_VDD_RM09_SK46.rod
       VCID: 2B0304C833831C5F4F3-807E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway (J533)       Labels:. 6N0-909-901-6R.clb
       Part No SW: 6N0 909 901     HW: 6R0 937 087 
       Component: GW-K-CAN TP20 H46 0254  
       Revision: BF046001    
       Coding: 022300
       Shop #: WSC 64564 324 38760
       VCID: 70B9D3A4DAA53F873A1-8024
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer (J334)       Labels:| 5K0-920-xxx-25.clb
       Part No SW: 5K0 953 234     HW: 5K0 953 234 
       Component: IMMO          H04 0508  
       Serial number:               
       Coding: 000000
       Shop #: WSC 00000 000 00000
       ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03009
       ROD: EV_Immo_UDS_VDD_RM09.rod
       VCID: 6A8DC1CCFCF9C557745-803E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist        Labels: 6Q0-423-156.clb
       Part No: 6R0 423 156 B
       Component: LenkhilfeTRW        V277  
       Coding: 11220
       Shop #: WSC 06402  
       VCID: 2F3B10D80E5B607F63B-807A
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 4B: Multifunc. Module        Labels: 6J0-959-441.clb
       Part No: 6J0 959 441 
       Component: MF-Modul       0007 0001  
       Coding: 0000001
       Shop #: WSC 77005 000 00000
       VCID: 70B9D3A4D6A53F873A1-8024
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 56: Radio (J503)       Labels: None
       Part No SW: 6J2 035 153 H    HW: 6J2 035 153 H
       Component: Radio         H15 0302  
       Revision: R0000000    Serial number: SEZAZ2M4945439
       Coding: 0503020002
       Shop #: WSC 04941 000 00000
       VCID: 2B0304C833031C5F4F3-807E
    
    1 Fault Found:
    00856 - Radio Antenna 
                011 - Open Circuit
                 Freeze Frame:
                        Fault Status: 01101011
                        Fault Priority: 5
                        Fault Frequency: 1
                        Reset counter: 32
                        Mileage: 90878 km
                        Time Indication: 0
                        Date: 2013.10.25
                        Time: 13:48:41
    
    
    End----------(Elapsed Time: 01:20, VBatt start/end: 12.0V/12.3V)-----------
    Code:
    Sunday,09,June,2019,14:14:54:25280
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
    VCDS Version: 19.6.0.2 (x64)  HEX-V2 CB: 0.4505.4
    Data version: 20190529 DS308.0
    www.Ross-Tech.com
    
    
    VIN: VSSZZZ6JZDR082683   License Plate: YD62DYB
    Mileage: 56585   Repair Order: 
    
    
                    Address 01: Engine  (03L 906 023 LE)
    
    14:14:42
      IDE00021   Engine speed 781 /min
      IDE00473-ENG102104   EGR Vacuum Regulator Solen.val.: activation-ANG_SP_EGRV[0] 0.000 %
      IDE00581   EGR specified value 0.0 %
      IDE01259-ENG101906   EGR Solen.val.: actual value-ANG_EGRV[0] 99.997 %
      IDE01373-ENG102590   EGR valve: offset closed-V_EGRV_BOL[0] 0.698 V
      IDE01374-ENG103179   EGR valve: offset open-V_EGRV_TOL[0] 3.999 V
      IDE04257-ENG100212   High pressure EGR actuator: activation-PWM_HBR_EGRV[0] -2.014 %
      IDE04258-ENG100888   Actuator for high pressure EGR: status-LF_STATE_EGRV_DISP[0] 0 
      IDE04259-ENG99492   High press EGR actuator: actual unconditioned volt val-V_EGRV[0] 4.302 V
      ENG106081-ENG101789   EGR_control_deviation_lower_limit-EGR_DIF_MIN_DIAG 0.000 %
      ENG106082-ENG102398   EGR_control_deviation_upper_limit-EGR_DIF_MAX_DIAG 0.000 %
      ENG106083-ENG102565   EGR_deviation-EGR_DIF 0.000 %

  2. #2
    Ross-Tech Employee Jef's Avatar
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    http://wiki.ross-tech.com/wiki/index...1/P0407/001031

    Quote Originally Posted by Jamie_B View Post
    Address 01: Engine (J623-CAYC) Labels:. 03L-906-023-CAY.clb
    Part No SW: 03L 906 023 LE HW: 03L 906 023 Q
    Component: R4 1.6l TDI H33 9978
    I'm showing 9979 as the most recent firmware for the ECM, so you may want to see about having that sorted out. Of course, still verify the electrical paths (wiring, terminals, ect) for the EGR sensor are to factory design.
    Jef
    Ross Tech Support Team, Alpha Squad
    Auto-Scan, learn it, love it, live it... then check the fuses.

  3. Likes Uwe, Jack@European_Parts liked this post
  4. #3
    Verified VCDS User
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    Hi Jef,

    is that something I can update via VCDS or does that need to be done via a dealer?

  5. #4
    Benevolent Dictator Uwe's Avatar
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    It cannot be done with VCDS.

    -Uwe-
    The engineering problems are likely insurmountable. It would be like proposing to land a rocket booster section on a barge floating in the middle of the ocean.

  6. Likes Jamie_B liked this post

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