Hi All.
We picked up a summer project. It's an early 2004 V10 Touareg that the PO was just completely overwhelmed with and just wanted the car gone. I'ts led a rough life and for the past year or so was a resident at the local towing yard.
Interior footwells were soaked from the well known plugged front cowl drains being plugged. That has now been addressed and all is dry.
When we got it, the engine ran and the transmission was unlocked so it could be put in the service bay.
I did an initial scan on it before any work was performed and it is messed up although it seems no communication from the ABS module is a common theme in many of the modules.
I've pulled apart the left side carpet to access the main wiring bundle and resoldered the different factory spliced wires that are known to get wet and corroded.
I've unplugged re plugged in the ABS module, checked all the fuses, and charged up both batteries. Now, the engine runs but the transmission is locked.
I see the KESSY errors and have a plan to pull that and get the MOFSETs and resistors replaced.
Beyond the KESSY fixes, I'm not sure where to start with the repairs at this point. The engine runs but the transmission is locked in park.
I've posted the current scan below and welcome any suggestions.
We picked up a summer project. It's an early 2004 V10 Touareg that the PO was just completely overwhelmed with and just wanted the car gone. I'ts led a rough life and for the past year or so was a resident at the local towing yard.
Interior footwells were soaked from the well known plugged front cowl drains being plugged. That has now been addressed and all is dry.
When we got it, the engine ran and the transmission was unlocked so it could be put in the service bay.
I did an initial scan on it before any work was performed and it is messed up although it seems no communication from the ABS module is a common theme in many of the modules.
I've pulled apart the left side carpet to access the main wiring bundle and resoldered the different factory spliced wires that are known to get wet and corroded.
I've unplugged re plugged in the ABS module, checked all the fuses, and charged up both batteries. Now, the engine runs but the transmission is locked.
I see the KESSY errors and have a plan to pull that and get the MOFSETs and resistors replaced.
Beyond the KESSY fixes, I'm not sure where to start with the repairs at this point. The engine runs but the transmission is locked in park.
I've posted the current scan below and welcome any suggestions.
Code:
Chassis Type: 7L (7L - VW Touareg (2003 > 11/2006))
Scan: 01 02 03 05 06 08 09 11 13 15 16 17 18 19 1C 22 29 32 34 36
37 39 3C 46 47 55 56 57 64 65 68 69 6C 6D 6E 75 76 77
VIN: WVGGH77L64D060732 Mileage: 217170km-134943miles
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Address 01: Engine Labels: Redir Fail!
Part No SW: 070 997 016 R HW: 028 101 172 9
Component: V10 5,0L EDCG000AGMª2813
Revision: 5KO3 Serial number: VWZ3Z0D7152879
Coding: 0060575
Shop #: WSC 02326 444 54085
VCID: 2952138183392102AA-50E6
3 Faults Found:
18057 - Powertrain Data Bus
P1649 - 000 - Missing Message from ABS Controller
Freeze Frame:
RPM: 630 /min
Torque: 110.6 Nm
Speed: 3.6 km/h
Load: 0.0 %
Voltage: 13.98 V
Bin. Bits: 00001111
Torque: 308.1 Nm
17911 - Load Signal from Alternator Term. DF
P1503 - 000 - Implausible Signal
Freeze Frame:
RPM: 588 /min
Torque: 102.7 Nm
Speed: 3.6 km/h
Load: 0.0 %
Voltage: 13.98 V
Bin. Bits: 00001111
Load: 0.0 %
(no units): 1.0
18253 - Please check DTC Memory of Steering Electronics (J527)
P1845 - 000 - - Intermittent
Freeze Frame:
RPM: 693 /min
Torque: 94.8 Nm
Speed: 0.0 km/h
Load: 0.0 %
Voltage: 11.86 V
Bin. Bits: 00001111
Bin. Bits: 00001111
Readiness: 1 1 1 0 1
-------------------------------------------------------------------------------
Address 02: Auto Trans Labels: 09D-927-750.clb
Part No: 09D 927 750 BB
Component: AL 600 6Q 0467
Coding: 0004153
Shop #: WSC 31414 000 00000
VCID: 6FE63D997D5D0F3234-50E6
2 Faults Found:
01316 - ABS Control Module
004 - No Signal/Communication
01314 - Engine Control Module
013 - Check DTC Memory - MIL ON
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Address 05: Acc/Start Auth. Labels: None
Part No SW: 7L0 909 137 C HW: 7L0 909 137 C
Component: 2G Kessy 6850
Revision: 00H22072 Serial number: VWZ3Z0D7152879
Coding: 0147688
Shop #: WSC 02651 444 83466
VCID: 336EF1E951F56BD210-50E6
Subsystem 1 - Part No: XXXXXXXXXXX
Component: ELV XXXX
6 Faults Found:
01316 - ABS Control Module
004 - No Signal/Communication
Freeze Frame:
Fault Status: 01100100
Fault Priority: 6
Fault Frequency: 14
Reset counter: 2
Time Indication: 0
Date: 2000.00.00
Time: 04:18:26
00955 - Key 1
002 - Lower Limit Exceeded
Freeze Frame:
Fault Status: 01100010
Fault Priority: 4
Fault Frequency: 0
Reset counter: 241
Time Indication: 0
Date: 2064.00.00
Time: 00:00:14
00181 - Access/Start Authorization Antenna (in Rear bumper) (R136)
011 - Open Circuit
Freeze Frame:
Fault Status: 01101011
Fault Priority: 4
Fault Frequency: 0
Reset counter: 244
Time Indication: 0
Date: 2064.00.00
Time: 00:00:14
00183 - Interior Access/Start Authorization Antenna 1 (R138)
011 - Open Circuit
Freeze Frame:
Fault Status: 01101011
Fault Priority: 4
Fault Frequency: 0
Reset counter: 43
Time Indication: 0
Date: 2064.00.00
Time: 00:00:14
01330 - Central Control Module for Central Convenience (J393)
004 - No Signal/Communication - Intermittent
Freeze Frame:
Fault Status: 00100100
Fault Priority: 6
Fault Frequency: 14
Reset counter: 38
Time Indication: 0
Date: 2064.00.00
Time: 00:00:14
01299 - Diagnostic Interface for Data Bus (J533)
013 - Check DTC Memory
Freeze Frame:
Fault Status: 01101101
Fault Priority: 4
Fault Frequency: 0
Reset counter: 2
Time Indication: 0
Date: 2064.00.00
Time: 00:00:14
-------------------------------------------------------------------------------
Address 06: Seat Mem. Pass Labels: None
Part No: 7L0 959 760
Component: Sitzverstellung 0701
Shop #: WSC 00000 000 00000
VCID: 77F605F9050D47F2EC-50E6
3 Faults Found:
00668 - Supply Voltage Terminal 30
002 - Lower Limit Exceeded - Intermittent
00457 - Control Module for Network (J519)
004 - No Signal/Communication - Intermittent
01330 - Central Control Module for Central Convenience (J393)
004 - No Signal/Communication - Intermittent
-------------------------------------------------------------------------------
Address 08: Auto HVAC Labels: 7L6-907-040.clb
Part No: 7L6 907 040 H
Component: CLIMAtronic R/L X 3716
Coding: 0021030
Shop #: WSC 31414 000 00000
VCID: 356ACFF15F8175E23E-50E6
5 Faults Found:
01596 - Motor for Outside/Recirculated Air Flap (V154)
000 - -
00668 - Supply Voltage Terminal 30
002 - Lower Limit Exceeded - Intermittent
00229 - Refrigerant Pressure
002 - Lower Limit Exceeded - Intermittent
01299 - Diagnostic Interface for Data Bus (J533)
013 - Check DTC Memory
00457 - Control Module for Network (J519)
004 - No Signal/Communication - Intermittent
-------------------------------------------------------------------------------
Address 09: Cent. Elect. Labels: 7Lx-937-049-V1.clb
Part No: 7L6 937 049 L
Component: 2702
Coding: 0086494
Shop #: WSC 02326 444 57416
VCID: 458ABF310F61E562AE-50C8
Subsystem 1 - Part No: 7L6 937 049 L
Component: 2702
No Faults Found
or DTCs not supported by controller
or a communication error occurred
-------------------------------------------------------------------------------
Address 11: Engine II Labels: None
Part No SW: 070 997 016 R HW: 028 101 172 9
Component: V10 5,0L EDCG000AGSª2813
Revision: 5KO3 Serial number: VWZ3Z0D7152879
Coding: 0060575
Shop #: WSC 02326 444 54085
VCID: 2952138183392102AA-50E6
No fault code found.
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Address 15: Airbags Labels: 3D0-909-601.lbl
Part No: 3D0 909 601 C
Component: 05 Airbag 8.4E++H01 0352
Revision: BB36963 Serial number: 00008441
Coding: 0012341
Shop #: WSC 31414 000 00000
VCID: 234E01A9E115FB52E0-50E6
Subsystem 1 - Part No: 7L0 959 339 B
Component: BF-Gewichtsens. 005 0006
3 Faults Found:
01316 - ABS Control Module
008 - Implausible Signal - Intermittent
Freeze Frame:
Fault Status: 00101000
Fault Priority: 2
Fault Frequency: 254
Reset counter: 255
Time Indication: 0
Date: 2063.15.31
Time: 31:60:00
01316 - ABS Control Module
004 - No Signal/Communication
Freeze Frame:
Fault Status: 00101000
Fault Priority: 2
Fault Frequency: 254
Reset counter: 255
Time Indication: 0
Date: 2063.15.31
Time: 31:60:00
00532 - Supply Voltage B+
002 - Lower Limit Exceeded - Intermittent
Freeze Frame:
Fault Status: 00100010
Fault Priority: 2
Fault Frequency: 3
Reset counter: 39
Time Indication: 0
Date: 2063.15.31
Time: 31:60:00
-------------------------------------------------------------------------------
Address 16: Steering wheel Labels: 7L6-953-549.lbl
Part No: 7L6 953 549 D
Component: Lenksäulenmodul 3301
Coding: 0000032
Shop #: WSC 31414 000 00000
VCID: 4084AE251043C04A9D-50E6
1 Fault Found:
00457 - Control Module for Network (J519)
004 - No Signal/Communication - Intermittent
-------------------------------------------------------------------------------
Address 17: Instruments Labels: 7L6-920-xxx-7LA.lbl
Part No: 7L6 920 980 P
Component: KOMBIINSTRUMENT RB4 2935
Coding: 0007231
Shop #: WSC 02326 444 83476
VCID: 458ABF310F61E562AE-50C8
5 Faults Found:
01316 - ABS Control Module
004 - No Signal/Communication
00457 - Control Module for Network (J519)
004 - No Signal/Communication - Intermittent
01330 - Central Control Module for Central Convenience (J393)
004 - No Signal/Communication - Intermittent
01335 - Drivers Seat/Mirror Position Control Module (J543)
004 - No Signal/Communication - Intermittent
00470 - Company Comfort Databus in Single Wire
011 - Open Circuit
-------------------------------------------------------------------------------
Address 18: Aux. Heat Labels: 7L6-819-008.clb
Part No: 7L6 819 008 B
Component: Standheizung E1MAC 0235
Coding: 0000030
Shop #: WSC 31414 000 00000
VCID: 356ACFF15F8175E23E-50E6
3 Faults Found:
00664 - Fuel gauge
002 - Lower Limit Exceeded - Intermittent
01126 - Engine Speed Signal
008 - Implausible Signal - Intermittent
01408 - Under-Voltage Shut-Off (fixed Value)
002 - Lower Limit Exceeded - Intermittent
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Address 19: CAN Gateway Labels: 6N0-909-901-19.lbl
Part No: 6N0 909 901
Component: Gateway K<>CAN 0101
Coding: 0000006
Shop #: WSC 02326 444 53518
VCID: 70E43EE5606310CA2D-50E6
6 Faults Found:
01316 - ABS Control Module
004 - No Signal/Communication
00457 - Control Module for Network (J519)
004 - No Signal/Communication - Intermittent
01330 - Central Control Module for Central Convenience (J393)
004 - No Signal/Communication - Intermittent
01335 - Drivers Seat/Mirror Position Control Module (J543)
004 - No Signal/Communication - Intermittent
00470 - Company Comfort Databus in Single Wire
011 - Open Circuit
01302 - Control Module for Telematic (J499)
004 - No Signal/Communication - Intermittent
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Address 1C: Position Sensing Labels: 7L6-919-879.lbl
Part No: 7L6 919 879
Component: JCI PathPoint 1700
Shop #: WSC 00000 000 00000
VCID: 040C623544DB1C6AF9-50E6
1 Fault Found:
00926 - Terminal 30
002 - Lower Limit Exceeded - Intermittent
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Address 22: AWD Labels: None
Part No: 0AD 927 755 BE
Component: TRANSFERCASE 0122
Shop #: WSC 00000 000 00000
VCID: 7F06EDD92D3D7FB2A4-50E6
1 Fault Found:
01316 - ABS Control Module
004 - No Signal/Communication
-------------------------------------------------------------------------------
Address 29: Left Light Labels: 3D0-909-157.lbl
Part No: 3D0 909 157
Component: EVG GDL+AutoLWR(l) X012
Coding: 0000003
Shop #: WSC 31414 000 00000
VCID: 66C858BD52A7CE7A47-5120
1 Fault Found:
00492 - Body Pitch Angle from Level Control Module
008 - Implausible Signal - Intermittent
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Address 34: Level Control Labels: 7Lx-907-553-34.clb
Part No: 7L0 907 553 H
Component: LUFTFDR.-CDC- 3C3P1 3099
Coding: 0015521
Shop #: WSC 02326 444 58767
VCID: 3874C6C54893888A25-5102
2 Faults Found:
01316 - ABS Control Module
004 - No Signal/Communication
00778 - Steering Angle Sensor (G85)
004 - No Signal/Communication
-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr Labels: None
Part No: 7L0 959 760
Component: Sitzverstellung 0701
Shop #: WSC 00000 000 00000
VCID: 77F605F9050D47F2EC-50E6
4 Faults Found:
00668 - Supply Voltage Terminal 30
002 - Lower Limit Exceeded - Intermittent
00457 - Control Module for Network (J519)
004 - No Signal/Communication - Intermittent
01330 - Central Control Module for Central Convenience (J393)
004 - No Signal/Communication - Intermittent
01317 - Control Module in Instrument Cluster (J285)
013 - Check DTC Memory
-------------------------------------------------------------------------------
Address 39: Right Light Labels: 3D0-909-158.lbl
Part No: 3D0 909 158
Component: EVG GDL+AutoLWR(r) X012
Coding: 0000003
Shop #: WSC 31414 000 00000
VCID: 67D655B955ADD7727C-50E6
1 Fault Found:
00492 - Body Pitch Angle from Level Control Module
008 - Implausible Signal - Intermittent
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Address 46: Central Conv. Labels: 7L0-959-933.lbl
Part No: 7L0 959 933 C
Component: B0 HSG 0102
Coding: 0000085
Shop #: WSC 26030 444 85857
VCID: 3C7CDAD57CABA4AAC1-4AB4
Subsystem 1 - Part No: 7L0 959 933 C
Component: B0 HSG 0102
Subsystem 2 - Part No: 7L0 959 701 B
Component: Tuersteuergeraet FS 0201
Subsystem 3 - Part No: 7L0 959 702 B
Component: Tuersteuergeraet BF 0201
Subsystem 4 - Part No: 7L0 959 703 B
Component: Tuersteuergeraet HL 0201
Subsystem 5 - Part No: 7L0 959 704 B
Component: Tuersteuergeraet HR 0201
No Faults Found
or DTCs not supported by controller
or a communication error occurred
-------------------------------------------------------------------------------
Address 68: Wiper Electr. Labels: 7L0-955-119-V1.clb
Part No: 7L0 955 119 F
Component: Front Wiper 2416
Coding: 0000004
Shop #: WSC 31414 000 376832
VCID: 3776C5F9458D87F22C-50E6
1 Fault Found:
01299 - Diagnostic Interface for Data Bus (J533)
013 - Check DTC Memory
-------------------------------------------------------------------------------
Address 69: Trailer Labels: 7L0-907-383-1D2.lbl
Part No SW: 7L0 907 383 G HW: 7L0 907 383 G
Component: ANHAENGERELEKTRONIK 8854
Coding: 0000002
Shop #: WSC 00000 000 00000
VCID: 3874C6C54893888A25-50E6
3 Faults Found:
16347 - Control Module - EEPROM Error
014 - Defective
Freeze Frame:
Count: 0
Count: 0
02579 - Trailer; Left Brake Lamps (M65)
011 - Open Circuit
Freeze Frame:
Count: 0
Count: 0
02580 - Trailer; Right Brake Lamps (M66)
011 - Open Circuit
Freeze Frame:
Count: 0
Count: 0
-------------------------------------------------------------------------------
Address 6E: Ctrl Head Roof Labels: None
Part No: 7L6 919 044 L
Component: DACHDISPLAY 0538
Revision: 00800538 Serial number: 2009268.07
Shop #: WSC 02326 444 57416
VCID: 4084AE251043C04A9D-50C8
No fault code found.
-------------------------------------------------------------------------------
Address 75: Telematics Labels: 3D0-035-617.lbl
Part No SW: 3D0 035 617 B HW: 3D0 035 617 B
Component: Telematik NAR1 0104
Coding: 0076510
Shop #: WSC 02326 444 00852
VCID: 1F460D59CD7DDFB2C4-50E6
1 Fault Found:
01304 - Radio
004 - No Signal/Communication - MIL ON
-------------------------------------------------------------------------------
Address 76: Park Assist Labels: None
Part No: 7L0 919 283 E
Component: 0E Einparkhilfe 0907
Shop #: WSC 00000 000 00000
VCID: 3874C6C54893888A25-50E6
1 Fault Found:
01299 - Diagnostic Interface for Data Bus (J533)
013 - Check DTC Memory
End-------------------------(Elapsed Time: 10:02)--------------------------