NZ - Touran wants an R32 engine

   #181  

NZDubNurd

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Got my tank today!

25069073877_85521d1637_c.jpg


I brought it home in the new addition to the fleet:

28160905999_0923bc3020_c.jpg


R32ran meets Bluran - a 2.0 FSI Auto Highline (though there is a Damaged EOS V6 available too... and I ALREADY have a manual ECU for the 2.0 - either one could happen!)

R32rans fuel tank just needs some leak testing, then component fitting and installation! WooHooo!
 
   #182  

iichel

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I can only assume you're building this car with Duran Duran on in the background.
 
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   #183  

Uwe

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Like this?


:cool:
 
   #185  

NZDubNurd

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Making some holes, so I can fill in the big holes:

39287596704_218e7fdee8_z.jpg


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Now... just have to wait for the hardeware to arrive, so I can fit studs, then fit the senders/vents/pump to pressure test the tank. The studs will be button head bolts, fitted from the inside with aluminium sealing washers and Wurth DP300 sealer. They'e coming in the post though.... waiting, waiting.
 
   #186  

NZDubNurd

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Leak testing:

39349019285_6a50d8a130_c.jpg


Damn... 2 leaks - I thought that was pretty good for about 300 kms of welding :D It's welded inside and out, except the top plate.
 
   #189  

NZDubNurd

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I dropped the tank off at a local place that we do business with at work. They're gonna fix the 2 leaks for free! I already bought them some beer though :-)

In other news... School trip planned for the 28th Feb... I reckon I have "a snowballs chance in hell" of finishing it, getting it certed and legal in 14 days though ;)

School trips, with other peoples kids, in illegal cars... is frowned upon. Apparently.
 
   #190  

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Wellity, wellity, wellity...

Got my bits and pieces sorted

25425834427_bf4492c9a8_z.jpg


Tank in, bolted to a crosmember:
40297140201_7d18295d61_z.jpg


Starting to fit the heavy duty mounts:
40252110562_0703ef4868_z.jpg


All the connectiions are done, just needs the main mounts completed, adaptation of the reserve level etc, and filling right up!

Then driveshaft and exhaust...

... Of course my wife is working this weekend, so I'm on Daddy-Daycare. All the above was done last night, then bed at midnight :D
 
   #191  

NZDubNurd

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More:

40267939642_37aca470cc_z.jpg


Driveshaft safety hoops are required in NZ for a modified driveshaft:
26441141948_84e88acda7_z.jpg


39415671875_9c2b1f90f6_z.jpg


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Modified exhaust fitted i place. Better sound nice!
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40267928412_20ba399905_z.jpg


Now I need to make one more loop for the front, the main bracket is all made, but I have to make the final bits now the driveshaft is in place. I hope one of the neighbours has a flat bar bender available on a Sunday (It's actually likely!) though one of the boys has a friend over tomorrow, so dunno how much I'll get done anyway.

On the final straight though! WOOHOOOOOOOO!
 
   #192  

NZDubNurd

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Oh yeah... late model gateway is here... and RCD300G+ is on the way. Then just have to upgrade to HEX-NET and VCDS Mobile and I can watch what goes wrong on the radio!!! Amazing!
 
   #193  

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Driveshaft safety hoops are required in NZ for a modified driveshaft
That's probably a good thing, because having your drive shaft turn into a pole-vault for your car is not a good thing. :D
 
   #194  

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Good for you tube fails though :D
 
   #195  

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Thumbs up for work, but down for RCD300(330?). A Discover Media would of have been way to go. ;)
 
   #196  

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Yes - I meant 330G+

There is a big hole in the dash, and it was an easy solution. I only listen to the radio anway... and even that's a novelty after driving my (ex) '72 beetle for over a year!
 
   #197  

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Today:

The final loop:
40287281432_bccfd56903_c.jpg


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It was todays biggest mission - I was on Daddy-Daycare, and nipped over to the neighbours to use his press to form my loop... while I was gone, another 7 year old was dropped off, so I had 4 boys when I got back!



Much of the day was taken up with grunting and groaning, cut fingers arms and hands, slipping under the car to get tools i dropped... and stealing the battery from the Bluran to see what happened when I tried it in this one...





:D
 
   #198  

iichel

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Ohmygod. He did it. Massive respect and what a project. I can only imagine the smile of satisfaction on your face right now. Awesome.

Now let's talk important stuff. What badge to put on the rear and autoscan please :p
 
   #199  

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Code:
Sunday,18,February,2018,16:58:33:42165
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 18.1.0.2 (x64)
Data version: 20180122 DS285.1
www.Ross-Tech.com

Workshop Code: 678 12345 910111

VIN: WVWZZZ1KZ6W124470   License Plate: R32RAN 4MOTION
Mileage: 123120km-76503mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 1K (1K0)
Scan: 01 03 08 09 15 16 17 19 22 25 42 44 46 52 56 62 72

VIN: WVWZZZ1KZ6W124470   Mileage: 123120km-76503miles

00-Steering Angle Sensor -- Status: INTERFACE NOT COMPATIBLE 
01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: Malfunction 0010
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: Malfunction 0010
22-AWD -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: Malfunction 0010
44-Steering Assist -- Status: Malfunction 0010
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
56-Radio -- Status: Cannot be reached 1100
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 022-906-032-BDB.lbl
   Part No SW: 022 906 032 CD    HW:             
   Component: MOTRONIC ME7.1.1    7802  
   Revision: --H07---    Serial number: VWZ7Z0E3138758
   Coding: 0000172
   Shop #: WSC 12345 123 45678
   VCID: 4FAD5C06DE79993D7C-801A

No fault code found.
Readiness: 0010 1001

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-A.lbl
   Part No SW: 1K0 907 379 AB    HW: 1K0 907 379 AB
   Component: ESP 4MOTION MK60    0102  
   Revision: 00H13001    
   Coding: 0004738
   Shop #: WSC 01279 785 00200
   VCID: 72EBF5F26D0B94D5B3-8026

5 Faults Found:
01486 - System Function Test Activated 
            000 -  - 
01279 - Longitudinal Acceleration Sensor (G251) 
            005 - No or Incorrect Basic Setting / Adaptation
01435 - Brake Pressure Sensor 1 (G201) 
            005 - No or Incorrect Basic Setting / Adaptation
01423 - Lateral Acceleration Sensor (G200) 
            005 - No or Incorrect Basic Setting / Adaptation
00778 - Steering Angle Sensor (G85) 
            005 - No or Incorrect Basic Setting / Adaptation

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-907-044.lbl
   Part No: 1K0 907 044 BD
   Component: ClimatronicPQ35 090 0808  
   Shop #: WSC 00000 000 00000
   VCID: 6ADBED9245DB5C150B-803E

1 Fault Found:
01274 - Air Flow Flap Positioning Motor (V71) 
            000 -  - 

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 3C0-937-049-23-M.lbl
   Part No SW: 3C0 937 049 D    HW: 3C0 937 049 D
   Component: Bordnetz-SG     H37 1002  
   Revision: 00H37000    Serial number: 00000005382893
   Coding: 008D0F210004100000120C000000000000097B075C
   Shop #: WSC 01324 785 00200
   VCID: 2A5B2D92855B9C15CB-807E

   Subsystem 1 - Part No: 1T0 955 119 C  Labels: 1KX-955-119.CLB
   Component: Wischer VW358  012  0401  
   Coding: 00063445
   Shop #: WSC 01324  

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1T0-909-605.lbl
   Part No SW: 1T0 909 605 C    HW: 1T0 909 605 C
   Component: 02 AIRBAG VW62 0506 1500  
   Revision: 09025000    Serial number: 0038BD0H4NRK  
   Coding: 0012338
   Shop #: WSC 01324 785 00200
   VCID: 35610EEE5CE5C3ED56-8060

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 AF    HW: 1K0 953 549 AF
   Component: Lenksäulenmodul 034 0070  
   Coding: 0000042
   Shop #: WSC 01324 785 00200
   VCID: 76E3C9E2016388F59F-8022

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No: 1K6 920 862 F
   Component: KOMBIINSTRUMENT VDD 4316  
   Coding: 0001103
   Shop #: WSC 12345 123 45678
   VCID: 336530F65291DDDD78-8066

2 Faults Found:
00771 - Fuel Level Sensor (G) 
            010 - Open or Short to Plus
00438 - Fuel Supply Sensor 2 (G169) 
            010 - Open or Short to Plus - Intermittent

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 1K0-907-530-V1.clb
   Part No SW: 1K0 907 530 F    HW: 1K0 907 951 
   Component: Gateway         H10 0120  
   Revision:   H10       Serial number: 2800106127113D
   Coding: BD3F0340078003
   Shop #: WSC 01324 785 00200
   VCID: 2A5B2D92855B9C15CB-807E

2 Faults Found:
01305 - Databus for Infotainment 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 1
                    Fault Frequency: 18
                    Reset counter: 126
                    Mileage: 123123 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:00:02

01304 - Radio 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 2
                    Fault Frequency: 18
                    Reset counter: 126
                    Mileage: 123123 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 00:00:05


-------------------------------------------------------------------------------
Address 22: AWD        Labels: 1K0-907-554.lbl
   Part No: 1K0 907 554 
   Component: HALDEX 4Motion      0101  
   Coding: 0000001
   Shop #: WSC 00000 000 00000
   VCID: 6ADBED9245DB5C150B-803E

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No: 1K6 920 862 F
   Component: IMMO            VDD 4316  
   Shop #: WSC 12345 123 45678
   VCID: 336530F65291DDDD78-8066

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels: 1K0-959-701-MIN2.lbl
   Part No: 1T0 959 701 B
   Component: Tuer-SG         024 2302  
   Coding: 0000692
   Shop #: WSC 01324 785 00200
   VCID: 366309E241E3C8F55F-8062

1 Fault Found:
00943 - Heated Exterior Mirror; Driver Side (Z4) 
            012 - Electrical Fault in Circuit

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-144-G2V2.clb
   Part No: 1K2 909 144 K
   Component: EPS_ZFLS Kl.0   D06 1701  
   Shop #: WSC 00000 000 00000
   VCID: 346733EA579FDAE561-8060

2 Faults Found:
02546 - Steering Limit Stop 
            005 - No or Incorrect Basic Setting / Adaptation
             Freeze Frame:
                    Mileage: 3280 km
                    Temperature: 18.0°C
                    Voltage: 12.30 V
                    Voltage: 12.20 V

00778 - Steering Angle Sensor (G85) 
            005 - No or Incorrect Basic Setting / Adaptation
             Freeze Frame:


-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 1K0-959-433-MIN.clb
   Part No: 1K0 959 433 AK
   Component:    KSG              0401  
   Coding: 00C802087F2D8405485FC61010CC
   Shop #: WSC 12345 123 45678
   VCID: 79F9C2DE307DE78DF2-802C

   Subsystem 5 - Part No: 1K0 947 291 F
   Component: Innenraumueberw.009 4809  
   Coding: 00000000
   Shop #: WSC 00000  

   Subsystem 6 - Part No: 1K0 951 605 C
   Component: LIN BACKUP HORN H03 1301

   Subsystem 7 - Part No: 1K0 907 719 C
   Component: Neigungssensor  005 0003

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MIN2.lbl
   Part No: 1T0 959 702 B
   Component: Tuer-SG         024 2302  
   Coding: 0000692
   Shop #: WSC 01324 785 00200
   VCID: 377D04E646E931FD44-8062

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio
Cannot be reached

-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels: 1K0-959-703-GEN2.lbl
   Part No: 1K0 959 703 E
   Component: Tuer-SG         021 2428  
   Coding: 0000144
   Shop #: WSC 01324 785 00200
   VCID: 326B35F2AD8BD4D573-8066

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels: 1K0-959-704-GEN2.lbl
   Part No: 1K0 959 704 E
   Component: Tuer-SG         021 2428  
   Coding: 0000144
   Shop #: WSC 01324 785 00200
   VCID: 336530F65291DDDD78-8066

No fault code found.

End-------------------------(Elapsed Time: 02:05)--------------------------


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:D
 
   #200  

iichel

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haha awesome. I think I read somewhere that you wer e considering the FSI badge. This make sense too. Great to see the modules also being in harmony with the rest of the car. You did a great job retrofitting that engine. I bow for you sir.
 
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