Puzzling misfire on V10 TDI BKW in Touareg

   #1  

tuningbyamg

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Hey everyone,

I'm very puzzled by an issue that just surfaced on my dad's 2004 V10 TDI Touareg, it only seems to happen when engine is warmed up.
Definitely felt engine shuddering (feels like fuel starvation) at low rpm in 6th gear highway cruising, dissapears when revs go up or downshift to 5th
The only code in the 2nd engine ECU is Cyl 6 intermittent misfire detected.

I immediately resorted to a compression test on cyl 6 and then cyl 1 on other bank for comparison
getting close to 400psi on both which is very good, so this is not a valve/piston ring/ plasma coating issue

On a cold start engine feels perfectly normal, no shaking
Group 13 MVB for inj quantity on cyl 6 = +1.24 mg/stroke (when cold)
When engine warms up closer to 90C = +2.25 mg/stroke up to +2.89, compared to other cylinders 7-10 hovering around -0.00 to -0.28

Another thing i noticed, and i would need someone from Ross Tech to confirm
MVB group 007 field #3 in Engine ECU and Engine II (for cyls 6-10) shows me different temperatures 17C Bank 1 vs 32 C Bank 2
Is this the fuel rail temperature sender for each bank? (Fuel temperature sender G81) How can a difference in fuel temps reported to ECU affect engine running? <-- Million dollar question :D

Other than this, the fuel filters have been recently replaced, this issue started becoming more noticeable when temps started getting cold
My only other hunch will be this is fuel starvation caused by the fuel pump at the back of the head on Bank 2, however i've yet to replace one of those


Here's an old scan from this truck, forgot to save a new one, but it will show what you need to see

Code:
Monday,06,March,2017,14:08:42:44955
VCDS -- Windows Based VAG/VAS Emulator Running on Windows XP x86
VCDS Version: 16.8.3.1
Data version: 20161010 DS267.0
www.Ross-Tech.com


VIN: WVGHH77LX4D067400   License Plate: 


Chassis Type: 7L (7L - VW Touareg (2003 > 11/2006))
Scan: 01 02 03 05 06 08 09 11 13 15 16 17 18 19 1C 22 29 32 34 36
          37 39 3C 46 47 55 56 57 64 65 68 69 6C 6D 6E 75 76 77
 
VIN: WVGHH77LX4D067400   Mileage: 257020km-159704miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels: Redir Fail!
   Part No SW: 070 997 016 R    HW: 028 101 172 9
   Component: V10 5,0L EDCG000AGMª2813  
   Revision: 5KO3        Serial number: VWZ3Z0D7162509
   Coding: 0060575
   Shop #: WSC 01425 444 84481
   VCID: 2959D2648356B90ACB-5140

No fault code found.
Readiness: 0 0 0 0 0 

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 09D-927-750.lbl
   Part No: 09D 927 750 BB
   Component: AL 600 6Q           0467  
   Coding: 0004153
   Shop #: WSC 31414 000 00000
   VCID: 6FEDFC7C7D32973A55-515E

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 7L0-907-379-MK25.lbl
   Part No: 7L0 907 379 D
   Component: ESP ALLRAD MK25     0108  
   Coding: 0022785
   Shop #: WSC 31414 000 00000
   VCID: 3A7B1D2876F00292B2-5140

No fault code found.

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth.        Labels: 3D0-909-13x-05.lbl
   Part No SW: 3D0 909 135 M    HW: 5WK 470 26
   Component:    Kessy            6400  
   Coding: 0147688
   Shop #: WSC 31414 000 00000
   VCID: 2F6D3C7CBDB2D73A15-5140

   Subsystem 1 - Part No: XXXXXXXXXXX 
   Component: ELV                 XXXX

4 Faults Found:
00179 - Access/Start Authorization Antenna; Drivers Side (R134) 
            011 - Open Circuit
00180 - Access/Start Authorization Antenna; Passenger Side (R135) 
            011 - Open Circuit
00181 - Access/Start Authorization Antenna (in Rear bumper) (R136) 
            011 - Open Circuit
00183 - Interior Access/Start Authorization Antenna 1 (R138) 
            011 - Open Circuit

-------------------------------------------------------------------------------
Address 06: Seat Mem. Pass        Labels: None
   Part No: 7L0 959 760 
   Component: Sitzverstellung     0701  
   Shop #: WSC 00000 000 00000
   VCID: 77FDC41C0562DFFA8D-5140

3 Faults Found:
02332 - Position Sensor for Backrest Adjustment (G440) 
            006 - Short to Plus - Intermittent
02341 - Position Sensor for Seat Fore/Aft Adjustment (G441) 
            006 - Short to Plus - Intermittent
02328 - Position Sensor for Rear Seat Height Adjustment (G439) 
            006 - Short to Plus - Intermittent

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 7L6-907-044.clb
   Part No: 7L6 907 044 H
   Component: CLIMAtronic 2+2   X 3717  
   Coding: 0000030
   Shop #: WSC 31414 000 00000
   VCID: 3979022473F6098ABB-5140

   Subsystem 1 - Part No: 7L6 907 049 C
   Component: CLIMAtronic FOND  X 0306

11 Faults Found:
01087 - Basic Setting Not Performed 
            000 -  -  - Intermittent
01592 - Air Quality Sensor (G238) 
            010 - Open or Short to Plus - Intermittent
00445 - Loss of Refrigerant 
            000 -  - 
02599 - Rear Left Temperature Flap Motor (V313) 
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent
02597 - Rear Left Upper Body Vent Motor (V315) 
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent
00064 - Left B-pillar/Footwell Shut-Off Flap Motor (V212) 
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent
00362 - Rear Left Air Flap Motor (V239) 
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent
02600 - Rear Right Temperature Flap Motor (V314) 
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent
02598 - Rear Right Upper Body Vent Motor (V316) 
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent
00057 - Right B-pillar/Footwell Shut-Off Flap Motor (V211) 
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent
00363 - Rear Right Air Flap Motor (V240) 
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels: 7Lx-937-049-V1.clb
   Part No: 7L6 937 049 L
   Component:                     2703  
   Coding: 0111839
   Shop #: WSC 31414 000 00000
   VCID: 45817ED40F0E7D6ACF-5140

4 Faults Found:
01336 - Company Data Bus for Comfort System 
            004 - No Signal/Communication - Intermittent
01517 - Control Module for Trailer/Towing Sensor (J345) 
            014 - Defective
00907 - Intervention load Management 
            000 -  - 
01299 - Diagnostic Interface for Data Bus (J533) 
            013 - Check DTC Memory - Intermittent

-------------------------------------------------------------------------------
Address 11: Engine II        Labels: None
   Part No SW: 070 997 016 R    HW: 028 101 172 9
   Component: V10 5,0L EDCG000AGSª2813  
   Revision: 5KO3        Serial number: VWZ3Z0D7162509
   Coding: 0060575
   Shop #: WSC 01425 444 84481
   VCID: 2959D2648356B90ACB-5140

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 3D0-909-601.lbl
   Part No: 3D0 909 601 C
   Component: 05 Airbag 8.4E++H01 0352  
   Revision: BB36963     Serial number: 00011459      
   Coding: 0012341
   Shop #: WSC 31414 000 00000
   VCID: 2345C04CE17A635A81-515E

   Subsystem 1 - Part No: 7L0 959 339 B
   Component: BF-Gewichtsens. 005 0006

3 Faults Found:
01316 - ABS Control Module 
            004 - No Signal/Communication - Intermittent
00532 - Supply Voltage B+ 
            002 - Lower Limit Exceeded - Intermittent
01316 - ABS Control Module 
            008 - Implausible Signal - Intermittent

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 7L6-953-549.lbl
   Part No: 7L6 953 549 E
   Component: Lenksäulenmodul     3301  
   Coding: 0000232
   Shop #: WSC 31414 000 00000
   VCID: 41896AC41B26514AF3-515E

1 Fault Found:
00457 - Control Module for Network (J519) 
            004 - No Signal/Communication - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 7L6-920-xxx-7LA.lbl
   Part No: 7L6 920 980 P
   Component: KOMBIINSTRUMENT RB4 2935  
   Coding: 0005131
   Shop #: WSC 01419 444 84362
   VCID: 45817ED40F0E7D6ACF-515E

1 Fault Found:
00457 - Control Module for Network (J519) 
            004 - No Signal/Communication - Intermittent

-------------------------------------------------------------------------------
Address 18: Aux. Heat        Labels: 7L6-819-008.lbl
   Part No: 7L6 819 008 B
   Component: Standheizung  E1MAC 0235  
   Coding: 0000030
   Shop #: WSC 31414 000 00000
   VCID: 35610E145FEEEDEA5F-5140

2 Faults Found:
00668 - Supply Voltage Terminal 30 
            001 - Upper Limit Exceeded - Intermittent
00455 - Control Module for Access and Start Control; Comfort CAN (J518) 
            004 - No Signal/Communication - Intermittent

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
   Part No: 6N0 909 901 
   Component: Gateway K<>CAN      0101  
   Coding: 0000006
   Shop #: WSC 01425 444 84481
   VCID: 70EFFF00600C88C24C-5140

1 Fault Found:
00457 - Control Module for Network (J519) 
            004 - No Signal/Communication - Intermittent

-------------------------------------------------------------------------------
Address 1C: Position Sensing        Labels: 7L6-919-879.lbl
   Part No: 7L6 919 879 
   Component: JCI PathPoint       1700  
   Shop #: WSC 00000 000 00000
   VCID: 0407A3D044B4846298-5140

No fault code found.

-------------------------------------------------------------------------------
Address 22: AWD        Labels: None
   Part No: 0AD 927 755 BE
   Component: TRANSFERCASE        0122  
   Shop #: WSC 00000 000 00000
   VCID: 7F0D2C3C2D52E7BAC5-5140

No fault code found.

-------------------------------------------------------------------------------
Address 29: Left Light        Labels: 3D0-909-157.lbl
   Part No: 3D0 909 157 
   Component: EVG GDL+AutoLWR(l)  X012  
   Coding: 0000003
   Shop #: WSC 31414 000 00000
   VCID: 66C3995852C8567226-5140

1 Fault Found:
00492 - Body Pitch Angle from Level Control Module 
            008 - Implausible Signal - Intermittent

-------------------------------------------------------------------------------
Address 32: Differential Locks        Labels: None
   Part No: 0AC 927 771 B
   Component: SG-Quersperre       5018  
   Shop #: WSC 00000 000 00000
   VCID: 377D041C45E21FFA4D-515E

1 Fault Found:
02062 - Differential Lock 
            008 - Implausible Signal

-------------------------------------------------------------------------------
Address 34: Level Control        Labels: 7Lx-907-553-34.clb
   Part No: 7L0 907 553 F
   Component: LUFTFDR.-CDC- 3C3P1 3081  
   Coding: 0015521
   Shop #: WSC 01425 444 57719
   VCID: 3663091842E8E6F256-515E

No fault code found.

-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr        Labels: None
   Part No: 7L0 959 760 
   Component: Sitzverstellung     0701  
   Shop #: WSC 00000 000 00000
   VCID: 77FDC41C0562DFFA8D-515E

3 Faults Found:
02332 - Position Sensor for Backrest Adjustment (G440) 
            011 - Open Circuit - Intermittent
01916 - Lumbar Support Fore / Aft Adjustment Sensor (G375) 
            011 - Open Circuit - Intermittent
01915 - Lumbar Support Height Adjustment Sensor (G374) 
            011 - Open Circuit - Intermittent

-------------------------------------------------------------------------------
Address 37: Navigation        Labels: 7L6-919-887-CD.lbl
   Part No: 7L6 919 887 D
   Component:      Navigation     0628  
   Coding: 0000002
   Shop #: WSC 31414 000 00000
   VCID: 479D74DC35026F7A3D-515E

No fault code found.

-------------------------------------------------------------------------------
Address 39: Right Light        Labels: 3D0-909-158.lbl
   Part No: 3D0 909 158 
   Component: EVG GDL+AutoLWR(r)  X012  
   Coding: 0000003
   Shop #: WSC 31414 000 00000
   VCID: 67DD945C55C24F7A1D-5140

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 7L0-959-933.lbl
   Part No: 7L0 959 933 E
   Component: 2N HSG              0201  
   Coding: 0000085
   Shop #: WSC 01419 444 84362
   VCID: 3E7311386AD82EB28E-4B00

   Subsystem 1 - Part No: 7L0 959 701 B
   Component: Tuersteuergeraet FS 0201

   Subsystem 2 - Part No: 7L0 959 702 B
   Component: Tuersteuergeraet BF 0201

   Subsystem 3 - Part No: 7L0 959 703 B
   Component: Tuersteuergeraet HL 0201

   Subsystem 4 - Part No: 7L0 959 704 B
   Component: Tuersteuergeraet HR 0201

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System        Labels: 7Lx-035-4xx-47.lbl
   Part No: 7L6 035 466 
   Component: 12K-AUDIOVERST      0108  
   Shop #: WSC 00000 000 00000
   VCID: 71E9FA046B0681CA43-5140

2 Faults Found:
00419 - Left Front DSP Midrange Speaker (R103) 
            011 - Open Circuit
00420 - Front Right DSP Midrange Speaker (R104) 
            011 - Open Circuit

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 7L6-035-186-CD.lbl
   Part No: 7L6 035 186 A
   Component:        Radio        0628  
   Coding: 0005077
   Shop #: WSC 00001 552 00000
   VCID: 31693A04AB86C1CA03-515E

1 Fault Found:
00857 - CD Changer Unit (R41) 
            003 - Mechanical Failure

-------------------------------------------------------------------------------
Address 68: Wiper Electr.        Labels: 7L0-955-119-V1.clb
   Part No: 7L0 955 119 F
   Component: Front Wiper         2416  
   Coding: 0000004
   Shop #: WSC 31414 000 376832
   VCID: 377D041C45E21FFA4D-515E

No fault code found.

-------------------------------------------------------------------------------
Address 69: Trailer        Labels: 7L0-907-383-1D2.lbl
   Part No SW: 7L0 907 383 G    HW: 7L0 907 383 G
   Component: ANHAENGERELEKTRONIK 8854  
   Coding: 0000002
   Shop #: WSC 00000 000 00000
   VCID: 387F072048FC108244-515E

No fault code found.

-------------------------------------------------------------------------------
Address 6E: Ctrl Head Roof        Labels: 7L6-919-044.lbl
   Part No: 7L6 919 044 G
   Component: DACHDISPLAY         0530  
   Revision: 00600530    Serial number: 2009268.03    
   Shop #: WSC 31414 000 00000
   VCID: 3B75182C79CA3B9AA9-5140

No fault code found.

-------------------------------------------------------------------------------
Address 75: Telematics        Labels: 3D0-035-617.lbl
   Part No SW: 3D0 035 617 A    HW: 3D0 035 617 A
   Component: Telematik NAR1      0106  
   Coding: 0076510
   Shop #: WSC 03192 192 54723
   VCID: 1E33F1B8CA184EB2AE-515E

No fault code found.

-------------------------------------------------------------------------------
Address 76: Park Assist        Labels: None
   Part No: 7L0 919 283 E
   Component: 0E Einparkhilfe     0907  
   Shop #: WSC 00000 000 00000
   VCID: 387F072048FC108244-5140

No fault code found.

End-------------------------(Elapsed Time: 08:08)--------------------------
 
   #2  

Jack@European_Parts

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Did you inspect the cams visually and ramps for lash and the lifters?

What are MAF and IAT numbers and ECT when comparing or crossing fuel temp for each bank to see if miss or readings move?

Is compression good across all 10 ZYL's?
 
   #3  

tuningbyamg

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I've had the chance to deal with a similar issue when plasma was chipping away on the cylinder wall, compression was below 300psi
In that instance or when its a compression issue, there is visible smoke and sputtering when running it cold, especially on a day like today when it was -8C
I'm pretty positive this has nothing to do with compression, no smoke whatsoever, it's a fueling issue but caused by what?
I wanted to know if what my VCDS is showing me on Group 007 field 3 is actually the fuel temp sender?
 
   #4  

Jack@European_Parts

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Most likely injector related, amazing how a misfire can exist with no DTC huh?
 
   #5  

tuningbyamg

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What about the value in measuring block 007 value 3? What is this reading?
 
   #6  

Jack@European_Parts

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Unplug the fuel temp sensor or sensors you seek to verify a block value or identifiers & based on WD, with meter and then watch blocks in VCDS and identify it's the block you need by isolation.

I will not confirm, nor deny block values & on purpose, this to make you more proficient & it is what I would do if I didn't know myself!

Prepare to verify!

What if the block value was labeled wrong in stack programming?........always VERIFY!

VCDS only tells what the ECU reports and the ECU is indeed not always accurate, hence "diesel dyke gate"!

NostraJackASS Has Spoken!
 
   #7  

Jack@European_Parts

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Is this truck de-tuned because I see it is of latest OEM firmware level & as identified in the auto-scan that states what the ECU is saying?

FOD can be lurking anyplace and it often smells like a silent fart cut but on hot day you can see the heat wave!


PS309.FC.jpg
 
   #8  

tuningbyamg

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Not sure what you mean by de-tuned. to my knowledge truck is stock, nothing's being reprogrammed.
 
   #9  

Jack@European_Parts

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Not sure what you mean by de-tuned. to my knowledge truck is stock, nothing's being reprogrammed.

Sometimes even update stock programming can effectively be a de-tune, now can't it?
 
   #10  

tuningbyamg

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haha these snakes at VW....
 
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