Hi can someone offer some advise with a ABS issue *Warning not for the faint hearted*

   #1  

Neilios

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Hi everyone apologies in advance for the long post but I want to make sure I cover everything.


I have a 2004 A3 a few years ago I added park assist (self park not just sensors) and as part of the retrofit I had to change the MK60 ABS unit with the later MK60CE1 unit.


I checked the cfd for both units and rewired no problem. All was good took a while to code but after doing some research online I was able to build the coding and it was accepted. It’s been this way for about 4 years with no issues.


The other day I decided to finally bite the bullet and install the 2011 bi-xenon cornering lights, as the wire for the tpms switch again no dramas.


I coded the lights up ok, I followed a helpful guide on Audi-sport.net for the tpms and coded the dash, gateway and attempted to code the abs. The code was accepted but nothing worked (tpms wise)


I’ve tried to put everything back to as it was previously but can’t code the ABS now, or clear the fault memory. It comes back with “the request to clear the codes was not acknowledged by the control module” or words to that effect.


i'm trying to attach a log as we speak. I'm planing to address the door issue and the replace the ac unit with the original one at the weekend.

Code:
Tuesday,17,July,2018,15:53:00:40864
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x86
VCDS Version: 18.2.1.2
Data version: 20180518 DS287.1
www.Ross-Tech.com


VIN: WAUZZZ8P44A135496   License Plate: N17WOL
Mileage: 165110km-102594mi   Repair Order: after abs coding attempt



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 8P (7N0)
Scan: 01 03 08 09 10 15 16 17 19 25 2E 37 42 44 46 4C 52 55 56 77
          7D

VIN: WAUZZZ8P44A135496   Mileage: 165110km-102594miles

01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 1010
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: Not registered 0001
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: Malfunction 0010
2E-Media Player 3 -- Status: OK 0000
37-Navigation -- Status: Malfunction 0010
42-Door Elect, Driver -- Status: Malfunction 1010
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
4C-Tire Pressure II -- Status: OK 0000
52-Door Elect, Pass. -- Status: Malfunction 0010
55-Headlight Range -- Status: Not registered 0001
56-Radio -- Status: Malfunction 0010
77-Telephone -- Status: OK 0000
7D-Aux. Heat -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 03G-906-016-BKC.clb
   Part No SW: 03G 906 016 J    HW: 028 101 138 3
   Component: R4 1,9L EDC G000SG  5497  
   Revision: 12345678    Serial number: AUX7Z0D1FN90B9
   Coding: 0000071
   Shop #: WSC 00066 001 57865
   VCID: 2A5BEDDC8560891459-807E

1 Fault Found:
18043 - Powertrain Data Bus 
            P1635 - 000 - Missing Message from A/C Controller - Intermittent
             Freeze Frame:
                    RPM: 0 /min
                    Torque: 0.0 Nm
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 12.01 V
                    Bin. Bits: 00101100
                    Bin. Bits: 00000000
                    (no units): 144.0

Readiness: 0 0 1 1 1 

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels:. 1K0-907-379-60EC1F.clb
   Part No SW: 1K0 907 379 BE    HW: 1K0 907 379 BE
   Component: ESP MK60EC1   H31 0108  
   Revision: 00H31001    
   Coding: 13424012092500FFC80F02ED901F0080300450
   Shop #: WSC 01357 011 00200
   VCID: 76E309ACC1589DF40D-8022

2 Faults Found:
01314 - Engine Control Module 
            013 - Check DTC Memory - Intermittent
             Freeze Frame:
                    Fault Status: 00101101
                    Fault Priority: 2
                    Fault Frequency: 17
                    Reset counter: 159
                    Mileage: 163575 km
                    Time Indication: 0
                    Date: 2018.06.27
                    Time: 19:11:04

             Freeze Frame:
                    Count: 0
                    Count: 6
                    Count: 12800
                    Count: 8193
                    Count: 46592
                    Count: 65280
                    Count: 65279
                    Count: 0

00526 - Brake Light Switch (F) 
            008 - Implausible Signal - Intermittent
             Freeze Frame:
                    Fault Status: 00101000
                    Fault Priority: 2
                    Fault Frequency: 39
                    Reset counter: 170
                    Mileage: 163732 km
                    Time Indication: 0
                    Date: 2018.07.04
                    Time: 00:33:39

             Freeze Frame:
                    Count: 16391
                    Count: 32768
                    Count: 12800
                    Count: 148
                    Count: 51970
                    Count: 775
                    Count: 65280
                    Count: 0


-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: None
   VCID: 55A16E20BC9EF6EC24-FFFE

No Faults Found
  or DTCs not supported by controller
  or a communication error occurred

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 8P0-907-279-30-H.lbl
   Part No SW: 8P0 907 279 K    HW: 8P0 907 279 K
   Component: Bordnetz-SG     H54 2501  
   Revision: 00H54000    Serial number: 00000008302176
   Coding: F78A1B06A0141000800000000000000000096E065C060206000000000000
   Shop #: WSC 12345 123 12345
   VCID: 4581BE600C3E466C54-8010

   Subsystem 1 - Part No: 8P2 955 119 F  Labels: 1KX-955-119.CLB
   Component: Wischer AU350   H12 0050  
   Coding: 00056624
   Shop #: WSC 12345  

   Subsystem 2 - Part No: 4E0 910 557 A  Labels: 8K0-955-559.CLB
   Component: REGENLICHTSENSORH12 0090  
   Coding: 00216109
   Shop #: WSC 12345  

1 Fault Found:
01320 - Control Module for Climatronic (J255) 
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 9
                    Reset counter: 8
                    Mileage: 165113 km
                    Time Indication: 0
                    Date: 2018.07.17
                    Time: 15:41:00

             Freeze Frame:
                        ON
                    Voltage: 11.90 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J791)       Labels:. 1T0-919-475.clb
   Part No SW: 1T0 919 475 H    HW: 1T0 919 475 
   Component: PARKHILFE PLA H07 0110  
   Revision: --------    Serial number: 88591024652506
   Coding: 10100A
   Shop #: WSC 01357 011 00200
   VCID: 408FAF74D31C634467-8014

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 8P0-959-655-84.lbl
   Part No SW: 8P0 959 655 D    HW: 8P0 959 655 D
   Component: Airbag 8.4ED    H00 0140  
   Coding: 0011602
   Shop #: WSC 06435 000 00000
   VCID: 4385A078020A785C7A-8016

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 8P0-953-549.lbl
   Part No SW: 8P0 953 549 K    HW: 8P0 953 549 K
   Component: J0527           H37 0070  
   Coding: 0004042
   Shop #: WSC 06314 000 00000
   VCID: 4683B96C31384D745D-8012

   Subsystem 1 - Part No: XXXXXXXXXXX 
   Component: E0221           H06 0080

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 8P0-920-xxx-17-MY8.clb
   Part No SW: 8P0 920 982 C    HW: 8P0 920 982 C
   Component: KOMBIINSTR. VDO H19 0860  
   Revision: D0H19007    Serial number: 224DH007011803
   Coding: 0128460
   Shop #: WSC 59227 001 104857
   VCID: 3979C29070C6328C20-806C

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels:. 7N0-907-530-V2.clb
   Part No SW: 7N0 907 530 M    HW: 1K0 907 951 
   Component: J533  Gateway H42 1623  
   Revision:   H42       Serial number: 210412F2002529
   Coding: 350101
   Shop #: WSC 12345 123 12345
   VCID: 3A7BDD9CB5C0399429-806E

4 Faults Found:
00470 - Company Comfort Databus in Single Wire 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 223
                    Mileage: 165113 km
                    Time Indication: 0
                    Date: 2018.07.17
                    Time: 15:45:20

01331 - Door Control Module; Driver Side (J386) 
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 10
                    Reset counter: 7
                    Mileage: 165113 km
                    Time Indication: 0
                    Date: 2018.07.17
                    Time: 15:42:24

01320 - Control Module for Climatronic (J255) 
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 17
                    Reset counter: 7
                    Mileage: 165113 km
                    Time Indication: 0
                    Date: 2018.07.17
                    Time: 15:42:27

01044 - Control Module Incorrectly Coded 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 165113 km
                    Time Indication: 0
                    Date: 2018.07.17
                    Time: 15:42:24


-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 8P0 920 982 C    HW: 8P0 920 982 C
   Component: KOMBIINSTR. VDO H19 0860  
   Revision: D0H19007    Serial number: AUX7Z0D1FN90B9
   Shop #: WSC 00115 210 106676
   VCID: 3979C29070C6328C20-806C

1 Fault Found:
16346 - Control Module - ROM Error 
            014 - Defective

-------------------------------------------------------------------------------
Address 2E: Media Player 3 (R199)       Labels:. 8T0-035-785.clb
   Part No SW: 8P0 035 785     HW: 8P0 035 785 
   Component: SG ext.Player H08 0100  
   Revision: 00000000    
   Coding: 020202
   Shop #: WSC 06314 000 00000
   VCID: 74E733A4D7248FE433-8020

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation        Labels: 8E0-035-192-RNSE.clb
   Part No SW: 8P0 035 193 G    HW: 8P0 035 193 G
   Component: RNS-E PU EU     H06 0220  
   Revision: 0000012S    Serial number: AUZBZ7LD218569
   Coding: 0229725
   Shop #: WSC 00113 210 105947
   VCID: 3467F3A457A4CFE4F3-8060

1 Fault Found:
00858 - Connection; Radio Intermediate Frequency (IF) Output to Antenna Amplifier 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 223
                    Mileage: 165113 km
                    Time Indication: 0
                    Date: 2018.07.17
                    Time: 15:43:36

             Freeze Frame:
                    Mileage: 165110 km
                    Count: 1707
                    Clock: 15:43


-------------------------------------------------------------------------------
Address 42: Door Elect, Driver
Cannot be reached

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1K0-909-14x-GEN3.clb
   Part No: 1K0 909 144 H
   Component: EPS_ZFLS Kl. 70     2901  
   Revision: 00H17000    
   Shop #: WSC 00028 028 00001
   VCID: 2F6DFCC8BE82EC3C8E-807A

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 8P0-959-433.lbl
   Part No: 8P0 959 433 
   Component:    KSG          H02 0040  
   Coding: 008800186828850548DBC60000
   Shop #: WSC 00113 210 105947
   VCID: 79F902903046F28C60-802C

   Subsystem 1 - Component:   Sounder n.mounted     

   Subsystem 2 - Part No: 1K0 907 719 
   Component: Neigungssensor  003 0003

   Subsystem 3 - Part No: 8P0 951 177 
   Component: Innenraumueberw.H04 0020

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MIN3.clb
   Part No SW: 8P0 959 802 Q    HW: 8P0 959 802 Q
   Component: Tuer-SG         H04 0101  
   Coding: 0000892
   Shop #: WSC 01236 785 00200
   VCID: 4A9B8D5C2520A914B9-801E

2 Faults Found:
00106 - Signal Central Locking SAVE/LOCK Passenger Side 
            008 - Implausible Signal
01331 - Door Control Module; Driver Side (J386) 
            004 - No Signal/Communication

-------------------------------------------------------------------------------
Address 55: Headlight Range        Labels: 4F0-910-357.lbl
   Part No SW: 4L0 910 357 B    HW: 4L0 907 357 B
   Component: AFS 1           H01 0010  
   Revision: 00000001    Serial number:               
   Coding: 0000028
   Shop #: WSC 31414 790 00001
   VCID: 2B55E8D88A9A901CA2-807E

   Subsystem 1 - Part No: 7L6 941 329 B
   Component: AFS-Modul links H03 0004

   Subsystem 2 - Part No: 7L6 941 329 B
   Component: AFS-Modul rechtsH03 0004

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 8E0-035-192-RNSE.clb
   Part No SW: 8P0 035 193 G    HW: 8P0 035 193 G
   Component: RNS-E PU EU     H06 0220  
   Revision: 0000012S    Serial number: AUZBZ7LD218569
   Coding: 0229725
   Shop #: WSC 00113 210 105947
   VCID: 3467F3A457A4CFE4F3-8060

1 Fault Found:
00858 - Connection; Radio Intermediate Frequency (IF) Output to Antenna Amplifier 
            011 - Open Circuit
             Freeze Frame:
                    Fault Status: 01101011
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 223
                    Mileage: 165113 km
                    Time Indication: 0
                    Date: 2018.07.17
                    Time: 15:43:36

             Freeze Frame:
                    Mileage: 165110 km
                    Count: 1707
                    Clock: 15:43


-------------------------------------------------------------------------------
Address 77: Telephone        Labels: 8P0-862-335.lbl
   Part No SW: 8P0 862 335 M    HW: 8P0 862 335 M
   Component: FSE_255x BT     H21 0200  
   Revision: 00000001    Serial number: 00000000418580
   Coding: 0010222
   Shop #: WSC 01211 210 00000
   VCID: 408FAF74131C634467-8014

No fault code found.

-------------------------------------------------------------------------------
Address 7D: Aux. Heat        Labels: 1K0-963-235.lbl
   Part No SW: 1K0 963 235 D    HW: 1K0 963 235 D
   Component: PTC-Element         0404  
   Revision: 00700000    Serial number:               
   Shop #: WSC 00000 000 00000
   VCID: 2C57EBC48F949724AB-8078

No fault code found.

End-------------------------(Elapsed Time: 02:39)--------------------------
 
Last edited:
   #2  

NZDubNurd

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Hi everyone apologies in advance for the long post but I want to make sure I cover everything.

No need to apologise for lots of info. Nice first post!

I can't help you, I don't know whats going on there - but good work with the retrofits!!!
 
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Neilios

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Thanks Allen i'm hoping to finally be done with pulling the thing apart, though i said that years ago haha. Should have learned after fitting self park to a dinosaur haha.
 
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Jack@European_Parts

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Fix brake light switch and overlay twisted pair or verify gateway on the CANBUS for COM issue with 0x01

Upgrade gateway?
 
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Neilios

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Hi Jack thanks for the reply. I’ve already put a new brake light switch in and read out the values to check It’s working etc, the gateway was upgraded a few years ago so I could fit the Park aid and assist though it has been swapped out with no change. What I can’t understand is it’s been fine for years but now it’s decided to misbehave. I’ll have more time on Sunday to look at it properly. I think I’ll code out and remove the fuse for the new AFS control unit just so is exactly the same as before I started all this.
 
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   #6  

Jack@European_Parts

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Hi Jack thanks for the reply. I’ve already put a new brake light switch in and read out the values to check It’s working etc, the gateway was upgraded a few years ago so I could fit the Park aid and assist though it has been swapped out with no change. What I can’t understand is it’s been fine for years but now it’s decided to misbehave. I’ll have more time on Sunday to look at it properly. I think I’ll code out and remove the fuse for the new AFS control unit just so is exactly the same as before I started all this.


Bad wire or bad new shit switch......water ingress?

Hence Sporadic!~


Code:
2 Faults Found: 01314 - Engine Control Module 013 - Check DTC Memory - Intermittent <<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<< Freeze Frame: Fault Status: 00101101 Fault Priority: 2 Fault Frequency: 17 Reset counter: 159 Mileage: 163575 km Time Indication: 0 Date: 2018.06.27 Time: 19:11:04 Freeze Frame: Count: 0 Count: 6 Count: 12800 Count: 8193 Count: 46592 Count: 65280 Count: 65279 Count: 0 00526 - Brake Light Switch (F) 008 - Implausible Signal - Intermittent <<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<< Freeze Frame: Fault Status: 00101000 Fault Priority: 2 Fault Frequency: 39 Reset counter: 170 Mileage: 163732 km Time Indication: 0 Date: 2018.07.04 Time: 00:33:39 Freeze Frame: Count: 16391 Count: 32768 Count: 12800 Count: 148 Count: 51970 Count: 775 Count: 65280 Count: 0
 
   #7  

Neilios

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I think it’s more of a case of I can’t clear the code. The switch works fine now as all the values check out now where they didn’t before and the cruise control works again (it failed when the switch first packed up) personally I think it’s more of a coding issue that’s locked the unit up. I just need to try and find the time to sit down and build the coding up from scratch again just to be 100% it’s just having the time haha. To be honest it’s been years since I did it and I need to track down my notes. I do have a donner ABS unit if all goes to pot. I’d rather not have to rip it out though.
 
   #8  

Neilios

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Hey sorry I thought I’d updated this thread. Well after going through each and every bit of coding to check I did indeed have the correct one and no joy I fitted the new abs unit and yet again no joy. Then I threw away all the notes etc and started from scratch, found no ignition live. Now I thought I’d checked this but am big enough to admit when I’m wrong and not to mention completely stupid for not checking the very first things haha.
 
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