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Thread: AUDI SPORTSBACK 8P A3 GEARBOX ISSUES

  1. #1
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    AUDI SPORTSBACK 8P A3 GEARBOX ISSUES

    Hey guys whats going on, i have an Audi A3 Gearbox issue and now getting sometime to fix it attached is an autoscan of the vehicle, Issue is no reverse ,and it skips a few gears while driving, so i decided to take it down, and to find the slide bushings on the forks are in pieces fell out from the mechatronic side of the gearbox , now i may have to change the selector forks but i cannot seem to get the Gearbox section apart :

    its the DQ200 0AM DSG 7 gearbox

    so far what ive done :
    UNINSTALLED THE MECHATRONIC UNIT, PULLED THE DRY CLUTCH OUT NOW IM STUCK TRYING TO TAKE THE GEARBOX APART, ANY HELP TO GET IT LOOSE, ALREADY LOOSE THE BOLTS ,TOOK THE C CLIP OUT FROM THE REAR AND ALSO AXLE HUBS, NOW IT JUST SEEMS TO PULL APART BUT ITS NOT!

    THANKS

    Code:
    Wednesday,30,August,2017,15:10:40:17560
    VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
    VCDS Version: 17.8.0.1 (x64)
    Data version: 20170721 DS276.2
    www.Ross-Tech.com
    
    
    VIN: WAUZZZ8P09A123787   License Plate: 
    
    
    Chassis Type: 8P-AU35 (1K0)
    Scan: 01 02 03 08 09 15 16 17 19 25 42 44 46 47 52 55 62 72
    
    VIN: WAUZZZ8P09A123787   Mileage: 125780km-78156miles
    
    01-Engine -- Status: OK 0000
    02-Auto Trans -- Status: Malfunction 0010
    03-ABS Brakes -- Status: OK 0000
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: OK 0000
    09-Cent. Elect. -- Status: Malfunction 0010
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: Malfunction 0010
    17-Instruments -- Status: Malfunction 0010
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    42-Door Elect, Driver -- Status: Malfunction 0010
    44-Steering Assist -- Status: Malfunction 0010
    46-Central Conv. -- Status: OK 0000
    47-Sound System -- Status: OK 0000
    52-Door Elect, Pass. -- Status: Malfunction 0010
    55-Headlight Range -- Status: OK 0000
    62-Door, Rear Left -- Status: OK 0000
    72-Door, Rear Right -- Status: OK 0000
     
    -------------------------------------------------------------------------------
    Address 01: Engine (CAX)       Labels: None
       Part No SW: 03C 997 016 A    HW: 03C 906 016 F
       Component: MED17.5.5           8016  
       Revision: LCH02---    Serial number: AUX7Z0I2FN602Y
       Coding: 0000077
       Shop #: WSC 68800 741 72415
       VCID: 2757D69A96A98C7EEB-8072
    
    No fault code found.
    Readiness: 1110 0001
    
    -------------------------------------------------------------------------------
    Address 02: Auto Trans        Labels: 0AM-927-769.clb
       Part No SW: 0AM 300 048 L    HW: 0AM 927 769 D
       Component: GSG DSG AG7     431 2669  
       Revision: 00043014    Serial number: CU501311295635
       Coding: 0000020
       Shop #: WSC 44780 000 1048576
       VCID: 397300E2701D0A8E8D-806C
    
    2 Faults Found:
    001835 - Gear R 
                   P072B - 000 - Not Selectable - Intermittent
                 Freeze Frame:
                        Fault Status: 00100000
                        Fault Priority: 0
                        Fault Frequency: 2
                        Reset counter: 40
                        Mileage: 125788 km
                        Time Indication: 0
                        Date: 2017.07.01
                        Time: 22:20:40
    
    001851 - Gear 6 
                   P073B - 008 - Not Selectable - Intermittent
                 Freeze Frame:
                        Fault Status: 00101000
                        Fault Priority: 0
                        Fault Frequency: 3
                        Reset counter: 40
                        Mileage: 125788 km
                        Time Indication: 0
                        Date: 2017.07.01
                        Time: 22:34:20
    
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes (-----)       Labels:. 1K0-907-379-60EC1F.clb
       Part No SW: 1K0 907 379 AE    HW: 1K0 907 379 AE
       Component: ESP MK60EC1   H35 0106  
       Revision: 00H35001    
       Coding: 13424012512400FDC81202EC8A200080B900
       Shop #: WSC 00066 123 12345
       VCID: 75EBCCD2DC85AEEEA9-8020
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC        Labels: 8P0-820-043.lbl
       Part No SW: 8P0 820 043 BG    HW: 8P0 820 043 BG
       Component: KlimavollautomatH09 0100  
       Revision: 000218      Serial number: 8P0820043BG   
       Shop #: WSC 00000 000 00000
       VCID: 72E1F7CE6DEBB9D68C-8026
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect.        Labels:. 8P0-907-279-30-H.lbl
       Part No SW: 8P0 907 279 N    HW: 8P0 907 279 N
       Component: Bordnetz-SG     H54 2801  
       Revision: 00H54000    Serial number: 00000009443634
       Coding: E18E1F81B0141380EF00000A0000000000094E056406040364A000000000
       Shop #: WSC 06314 123 08192
       VCID: 489575263BF7630602-801C
    
       Subsystem 1 - Part No: 8P2 955 119 F  Labels: 1KX-955-119.CLB
       Component: Wischer AU350   H10 0040  
       Coding: 00056595
       Shop #: WSC 06314  
    
       Subsystem 2 - Part No: 8K0 910 557   Labels: 8K0-955-559.CLB
       Component: REGENLICHTSENSORH04 0003  
       Coding: 00150573
       Shop #: WSC 06314  
    
    2 Faults Found:
    01117 - Generator Terminal DF Load Signal 
                008 - Implausible Signal - Intermittent
                 Freeze Frame:
                        Fault Status: 00101000
                        Fault Priority: 6
                        Fault Frequency: 1
                        Reset counter: 227
                        Mileage: 125398 km
                        Time Indication: 0
                        Date: 2017.06.17
                        Time: 16:22:00
    
                 Freeze Frame:
                            ON
                        Voltage: 12.80 V
                            OFF
                            ON
                            OFF
                            OFF
                            OFF
    
    02389 - Release Signal Transmission; Position P/N 
                008 - Implausible Signal - Intermittent
                 Freeze Frame:
                        Fault Status: 00101000
                        Fault Priority: 2
                        Fault Frequency: 2
                        Reset counter: 247
                        Mileage: 125770 km
                        Time Indication: 0
                        Date: 2017.06.25
                        Time: 14:00:00
    
                 Freeze Frame:
                            ON
                        Voltage: 13.15 V
                            OFF
                            ON
                            OFF
                            OFF
                            ON
    
    
    -------------------------------------------------------------------------------
    Address 15: Airbags (J234)       Labels:| 8P0-959-655-10.clb
       Part No SW: 8P0 959 655 J    HW: 8P0 959 655 J
       Component: Airbag AU1042 H06 0090  
       Revision: --------    Serial number: 003CA005GDJZ
       Coding: 303142383038303030384A55305238503053
       Shop #: WSC 06314 000 00000
       ASAM Dataset: EV_Airba10AURB4 001001
       ROD: EV_Airba10AURB4.rod
       VCID: 49937022E8FD9A0E1D-801C
    
       Crash sensor for side airbag: driver side: 
       Serial number: 3572DRB400008304518F
    
       Crash sensor for side airbag: front passenger side: 
       Serial number: 3582DRB4000083549A0Q
    
       Crash sensor for side airbag: rear: driver side: 
       Serial number: 35128RB400004ACF5E0Z
    
       Crash sensor for side airbag: rear: passenger side: 
       Serial number: 35228RB400004ACF5DC4
    
       Crash sensor for front airbag: driver side: 
       Serial number: 35547RB400004B8513FR
    
       Crash sensor for front airbag: front passenger side: 
       Serial number: 35647RB400004B850ECZ
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel        Labels: 8P0-953-549-F.lbl
       Part No SW: 8P0 953 549 F    HW: 8P0 953 549 F
       Component: J0527           H36 0070  
       Coding: 0012012
       Shop #: WSC 06314 000 00000
       VCID: 4183680218CD524EC5-8014
    
       Subsystem 1 - Part No: XXXXXXXXXXX 
       Component: E0221           H02 0030
    
    1 Fault Found:
    01304 - Radio 
                004 - No Signal/Communication
    
    -------------------------------------------------------------------------------
    Address 17: Instruments        Labels: 8P0-920-xxx-17-MY8.clb
       Part No SW: 8P0 920 931 T    HW: 8P0 920 931 T
       Component: KOMBIINSTR. VDO H19 0860  
       Revision: D0H19007    Serial number: 2242I007043985
       Coding: 0000928
       Shop #: WSC 68800 741 72415
       VCID: 448D611607DF4766EE-8010
    
    1 Fault Found:
    00003 - Control Module 
                005 - No or Incorrect Basic Setting / Adaptation
                 Freeze Frame:
                        Fault Status: 01100101
                        Fault Priority: 6
                        Fault Frequency: 1
                        Reset counter: 255
                        Mileage: 117771 km
                        Time Indication: 0
                        Date: 2017.02.23
                        Time: 03:07:00
    
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels:. 1K0-907-530-V4.clb
       Part No SW: 1K0 907 530 S    HW: 1K0 907 951 
       Component: J533__Gateway   H16 0210  
       Revision:   H16       Serial number: 3400K0930402F1
       Coding: ED817F06100002002103
       Shop #: WSC 06314 000 00000
       VCID: 377706DA46091CFE7B-8062
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
       Part No SW: 8P0 920 931 T    HW: 8P0 920 931 T
       Component: KOMBIINSTR. VDO H19 0860  
       Revision: D0H19007    Serial number: AUX7Z0I2FN602Y
       Shop #: WSC 06402 145 00197
       VCID: 448D611607DF4766EE-8010
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver        Labels: 8P0-959-801-MAX3.lbl
       Part No SW: 8P0 959 801 J    HW: 8P0 959 801 J
       Component: Tuer-SG         H03 0060  
       Coding: 0004788
       Shop #: WSC 06314 000 00000
       VCID: 4281670E1DCB4956DC-8016
    
    3 Faults Found:
    00932 - Electric Window Motor; Drivers Side (V147) 
                012 - Electrical Fault in Circuit - Intermittent
    00928 - Locking Module for Central Locking; Front Driver Side (F220) 
                008 - Implausible Signal - Intermittent
    00105 - Signal Central Locking SAVE/LOCK Drivers Side 
                008 - Implausible Signal - Intermittent
    
    -------------------------------------------------------------------------------
    Address 44: Steering Assist        Labels: 1K0-909-14x-GEN3.clb
       Part No: 1K0 909 144 E
       Component: EPS_ZFLS Kl. 232    2501  
       Revision: 00H15000    
       Shop #: WSC 02069 000 90108
       VCID: 2C5D29B68F4FAF2606-8078
    
    1 Fault Found:
    00778 - Steering Angle Sensor (G85) 
                000 -  -  - MIL ON
                 Freeze Frame:
                        Fault Status: 11100000
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 255
                        Time Indication: 0
    
                 Freeze Frame:
                        Battery Volts: 12.3 V
                            PD
                        Temperature: 32.0C
                        Count: 2
                        Steering Angle: 0.00
                        Count: 0
                            SteerAng n.Init
    
    
    -------------------------------------------------------------------------------
    Address 46: Central Conv.        Labels: 8P0-959-433.lbl
       Part No: 8P0 959 433 K
       Component:    KSG          H11 0080  
       Coding: 1880200002186D0985054C9F0167
       Shop #: WSC 00046 412 819200
       VCID: 448D611607DF4766EE-8010
    
       Subsystem 1 - Component:   Sounder n.mounted     
    
       Subsystem 2 - Component:       NGS n.mounted     
    
       Subsystem 3 - Component:      IRUE n.mounted     
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 47: Sound System        Labels: 8Px-035-382.lbl
       Part No SW: 8P4 035 382 E    HW: 8P4 035 382 E
       Component: AB2 SUBWOOFERBOXH07 0180  
       Revision: 00006       Serial number: 92158948887489
       Shop #: WSC 00000 000 00000
       VCID: 36690BDE4103E5F660-8062
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MAX3.clb
       Part No SW: 8P0 959 802 J    HW: 8P0 959 802 J
       Component: Tuer-SG         H03 0060  
       Coding: 0004788
       Shop #: WSC 06314 000 00000
       VCID: 438F620A02D1405ED7-8016
    
    1 Fault Found:
    00929 - Locking Module for Central Locking; Front Passenger Side (F221) 
                008 - Implausible Signal - Intermittent
    
    -------------------------------------------------------------------------------
    Address 55: Headlight Range        Labels: 8P0-907-357.lbl
       Part No: 8P3 907 357 
       Component: Dynamische LWR  H01 0010  
       Revision: 00000001    Serial number:               
       Coding: 0000013
       Shop #: WSC 06314 000 00000
       VCID: 7AF1DFEE359BC196C4-802E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 62: Door, Rear Left        Labels: 8P4-959-801.lbl
       Part No SW: 8P4 959 801 E    HW: 8P4 959 801 E
       Component: Tuer-SG         H04 0040  
       Coding: 0000144
       Shop #: WSC 06314 000 1012544
       VCID: 4183680218CD524EC5-8014
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 72: Door, Rear Right        Labels: 8P4-959-802.lbl
       Part No SW: 8P4 959 802 E    HW: 8P4 959 802 E
       Component: Tuer-SG         H04 0040  
       Coding: 0000144
       Shop #: WSC 06314 000 1012544
       VCID: 4281670E1DCB4956DC-8016
    
    No fault code found.
    
    End-------------------------(Elapsed Time: 02:00)--------------------------
    Last edited by Boki Ar; 03-09-2018 at 10:04 AM. Reason: [Code] Tags

  2. #2
    Benevolent Dictator Uwe's Avatar
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    VCDS can't help you with mechanical disassembly. Moving to General VW/Audi Repair.

    -Uwe-
    The engineering problems are likely insurmountable. It would be like proposing to land a rocket booster section on a barge floating in the middle of the ocean.

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  4. #3
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    thanks much!!

  5. #4
    NostraJackAss Jack@European_Parts's Avatar
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    Spray the case and separation point with a light penitent lubricant and heat the case with a heat gun and tap it all around to help the stuff weep in.

    Then hit with brass hammer or use slide hammer, sometimes I spray with freeze spray on the apposed side to shrink and usually falls right out.

    Be sure that all fasteners are removed first as per the RTFB!
    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

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