VW Transporter T5 Haldex AWD retrofit

koket · Feb 7, 2018

Hi guys, first of all, i don't know if i posted where it should, sorry if i'm wrong.

I've done an retrofit to an 2004 VW T5 to Haldex AWD system.
Replaced the ABS pump, done all the wiring, but after that i have on ABS a "01044 - Control Module Incorrectly Coded" error.

On ABS i didn't found anything that i could code because was from the T5 AWD donor car, and it's allready coded.
Original car has VIN : WV1ZZZ7HZ5H007112 / Donor car : WV2ZZZ7HZ5H096320 .

Components replaced: Engine ecu, abs pump, installed haldex awd system, and wiring necesary.

What should I do ?

Code:

Tuesday,06,February,2018,16:56:57:31908
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 8 x86
VCDS Version: 18.1.0.2  HEX-V2 CB: 0.4411.4
Data version: 20180122 DS285.1
www.Ross-Tech.com


VIN: WV2ZZZ7HZ5H096320   License Plate: FULLDAVID
Mileage: 237510km-147581mi   Repair Order: 


Chassis Type: 7H (7H - VW Transporter/Multivan (2003 > 2010))
Scan: 01 02 03 08 09 0B 0D 15 16 17 18 19 1C 22 2D 37 45 46 47 56
          57 6E 76 77 78 7D
 
VIN: WV2ZZZ7HZ5H096320   Mileage: 237510km-147581miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels: Redir Fail!
   Part No SW: 070 906 016 BF    HW: 028 101 183 7
   Component: R5 2,5L EDC G000SG  7000  
   Revision: 12345678    Serial number: XXXXXXXXXXXXXX
   Coding: 0001172
   Shop #: WSC 02756 785 00200
   VCID: 55F77C2C79169CEF6B3-5184

No fault code found.
Readiness: 0 0 X X X 

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 7H0-907-37x-ESP-A.lbl
   Part No: 7H0 907 379 M
   Component: ESP ALLRAD MK25     0203  
   Coding: 0006688
   Shop #: WSC 00045 000 00000
   VCID: 3FDBBE84EB6A76BF51F-5160

1 Fault Found:
01044 - Control Module Incorrectly Coded 
            000 -  - 

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: Redir Fail!
   Part No: 7H0 820 045 R
   Component: CLIMA/AC            0202  
   Shop #: WSC 00000 000 00000
   VCID: 3431E1A8D22CA5E7BCD-5160

3 Faults Found:
00003 - Control Module 
            014 - Defective
00229 - Refrigerant Pressure 
            002 - Lower Limit Exceeded
00898 - Control Circuit A/C compressor 
            010 - Open or Short to Plus

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 7H0-937-049.lbl
   Part No: 7H0 937 049 K
   Component: BORDNETZ SGVER 1.0  1901  
   Coding: 0000103
   Shop #: WSC 02756 785 00200
   VCID: 3A2DCF90F0485397661-5160

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 6Q0-909-605-VW5.lbl
   Part No: 1C0 909 605 A
   Component: 3B AIRBAG VW51      0008  
   Coding: 13122
   Shop #: WSC 02756  
   VCID: 221D17F07DD83B575E1-5160

1 Fault Found:
00588 - Airbag Igniter; Driver Side (N95) 
            33-00 - Resistance Too Low

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 7Hx-920-xxx-17.lbl
   Part No: 7H0 920 860 E
   Component: KOMBI+WEGFAHRSP VDO V03  
   Coding: 01112
   Shop #: WSC 00394  
   VCID: 2D07F4CC3406F42FF33-5160
   WV2ZZZ7HZ5H096320     VWZ7Z0E1780380

1 Fault Found:
01176 - Key 
            65-10 - Unauthorized - Intermittent

-------------------------------------------------------------------------------
Address 18: Aux. Heat        Labels: 7H0-819-008.lbl
   Part No: 7H0 819 008 H
   Component: Standheizung        0207  
   Shop #: WSC 00000 000 00000
   VCID: 313FE8BC2D3E90CFD7B-5160

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 6N0-909-901-19.lbl
   Part No: 6N0 909 901 
   Component: Gateway K<->CAN    0001  
   Coding: 00022
   Shop #: WSC 00046  
   VCID: 70B92DB8E3B4D9C7985-5160

1 Fault Found:
01332 - Door Control Module; Passenger Side (J387) 
            49-10 - No Communications - Intermittent

-------------------------------------------------------------------------------
Address 22: AWD        Labels: None
   Part No: 7H0 907 554 A
   Component: HALDEX 4Motion      0105  
   Coding: 0000001
   Shop #: WSC 02771 785 00200
   VCID: 2E05F3C03C008F37CA9-5160

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 7H0-959-433.lbl
   Part No: 7H0 959 433 B
   Component: C   Komfortgerát     0004  
   Coding: 00073
   Shop #: WSC 00704  
   VCID: 323DE7B02D38ABD7AE1-4B1E

   Subsystem 1 - Part No: 7H1959801A
   Component: Tõrsteuer.FS KLO 0203  

   Subsystem 2 - Part No: 7H1959802A
   Component: Tõrsteuer.BF KLO 0203  

No fault code found.

-------------------------------------------------------------------------------
Address 6E: Ctrl Head Roof        Labels: None
   Part No: 7L6 919 044 H
   Component: DACHDISPLAY         0535  
   Revision: 7005    Serial number: #009266.02     B
   Shop #: WSC 00000 000 00000
   VCID: 3C21C988FA7C6DA774D-5160

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone        Labels: None
   Part No: 7H0 035 729 B
   Component: CIB PAH  HW 119 SW  0193  
   Shop #: WSC 00001 000 00000
   VCID: 2B03FAD40F12FA1FED7-5160

No fault code found.

End----------(Elapsed Time: 06:02, VBatt start/end: 12.7V/12.7V)-----------

iichel · Feb 7, 2018

why is your autoscan saying "Scan: 01 02 03 08 09" while there is not an automatic gearbox in the car? or is just the VCDS way of showing what could be present?

I found this:
http://www.vwbus.no/forum/viewtopic.php?f=6&t=30805 <-- MK25E1
http://www.vwt4forum.co.uk/archive/index.php/t-408173.html <-- MK25E1
http://forums.vwvortex.com/showthread.php?5189932-VW-T5-Hesitation-Problem <-- ESP ALLRAD MK25 > coding 0007193
http://forums.ross-tech.com/showthread.php?10870-T5-Transporter-ABS-module-coding <-- MK25E1
http://forums.ross-tech.com/showthread.php?2380-2005-VW-Caravelle-ECU-adaption <-- ESP ALLRAD MK25 > coding 0006688

After this, I got bored but I used this google string: Part No: 7H0 820 045 R AWD
Then check if the engine is match and check for AWD and ESP type/coding

ESP25E1 + AWD should be possible too. What is your old ABS? MK25 or ASR Front?

koket · Feb 7, 2018

Old ABS pump
7H0 907 379 G
Steuergeraet ASR

What i've replaced from donor car:
ECU
Instrument Cluster
Cent Electr. 09
ABS Pump
Wired and installed ESP Lateral sensor
Steering angle sensor

DGMotors · Feb 7, 2018

iichel said:
why is your autoscan saying "Scan: 01 02 03 08 09" while there is not an automatic gearbox in the car? or is just the VCDS way of showing what could be present?

I found this:
http://www.vwbus.no/forum/viewtopic.php?f=6&t=30805 <-- MK25E1
http://www.vwt4forum.co.uk/archive/index.php/t-408173.html <-- MK25E1
http://forums.vwvortex.com/showthread.php?5189932-VW-T5-Hesitation-Problem <-- ESP ALLRAD MK25 > coding 0007193
http://forums.ross-tech.com/showthread.php?10870-T5-Transporter-ABS-module-coding <-- MK25E1
http://forums.ross-tech.com/showthread.php?2380-2005-VW-Caravelle-ECU-adaption <-- ESP ALLRAD MK25 > coding 0006688

After this, I got bored but I used this google string: Part No: 7H0 820 045 R AWD
Then check if the engine is match and check for AWD and ESP type/coding

ESP25E1 + AWD should be possible too. What is your old ABS? MK25 or ASR Front?

Because this is a K line based vehicle VCDS cant check what is fitted, So it has to try all possible options as T5 could have an auto trans it try's to scan it.

koket · Feb 7, 2018

How could i do solving that? The engine is from donor car too, and engine ecu is AWD
I've tryed coding 0007193 and is out of range

iichel · Feb 7, 2018

Well, it appears the current ECU is short coding (+0000001 +0000002 +0000004 etc)
6688 in decimal = 1101000100000 in binary (which is just adding up powers of two)

so
1 *+4096 (2^12)
1 *+2048 (2^11)
0 *+1024 (2^10)
1 *+512 etc
0 *+256
0 *+128
0 *+64
1 *+32
0 *+16
0 *+8
0 *+4
0 *+2
0 *+1

I'm not aware of any labels etc for this ECU, maybe it shows up if you hover your mouse over it and have a yellow balloon.
If not, maybe people like NETech, Dana, Jack, golf_vendi could give you a push in the right direction.

You could try 0006815 and 0006687 0006175 (do type the leading zeros!)

koket · Feb 7, 2018

Auto HVAC - control module defective could be the problem?

iichel · Feb 7, 2018

0006688
6144-
------
544
512-
----
32

so you coded for
16" suspension
without diff lock
long wheelbase
normal suspension

is ok?

picture of PR tag?

koket · Feb 7, 2018

yes, this is correct coding, i've tried the other versions and the same

koket · Feb 7, 2018

PR code from original
http://koket.eu/t5awd/WV1ZZZ7HZ5H007112.pdf
PR code from donor car
http://koket.eu/t5awd/WV2ZZZ7HZ5H096320.pdf

golfi_vend · Feb 7, 2018

I think Your ECU is wrong. I think You need 070906016BA.
Please try coding 7706.

I have no more idea.

golfi_vend · Feb 7, 2018

Please try first Can-Gateway coding 22.

koket · Feb 8, 2018

golfi_vend said:
I think Your ECU is wrong. I think You need 070906016BA.
Please try coding 7706.

I have no more idea.

Can is 22 coded, but engine ecu needs to be replaced?
Tryed to code 7706 but request out of range.

jsola · Nov 1, 2019

iichel said:
0006688
6144-
------
544
512-
----
32

so you coded for
16" suspension
without diff lock
long wheelbase
normal suspension

is ok?

picture of PR tag?

Where do you get these codes? Is 512 really the bit controlling the diff-lock option?

VW Transporter T5 Haldex AWD retrofit

koket

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iichel

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koket

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DGMotors

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koket

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iichel

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koket

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iichel

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koket

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koket

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golfi_vend

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golfi_vend

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koket

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jsola

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