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Thread: 2008 VW Caddy 2.0 SDI BST stalling, misfire, difficult to start

  1. #1
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    2008 VW Caddy 2.0 SDI BST stalling, misfire, difficult to start

    Hello,
    We have a VW Caddy on the wallpaper currently, symptoms it gives are:
    - On cold start the engine starts, and then it "slows down" on idle, til it dies (not allways),
    - On warm engine difficult to start; when it starts, misfires on cylinder 3. You can hear that it works only on 3 cylinders,

    Codes and scans I got:
    Code:
    Chassis Type: 2K (1K0)
    Scan: 01 03 08 09 15 16 17 19 25 42 46 52 56
    
    VIN: WV1ZZZ2KZ8X140837   Mileage: 187540km-116531miles
    
    01-Engine -- Status: Malfunction 0010
    03-ABS Brakes -- Status: OK 0000
    04-Steering Angle -- Status: OK 0000
    08-Auto HVAC -- Status: OK 0000
    09-Cent. Elect. -- Status: Malfunction 0010
    15-Airbags -- Status: OK 0000
    16-Steering wheel -- Status: OK 0000
    17-Instruments -- Status: OK 0000
    19-CAN Gateway -- Status: OK 0000
    25-Immobilizer -- Status: OK 0000
    42-Door Elect, Driver -- Status: Malfunction 0010
    46-Central Conv. -- Status: OK 0000
    52-Door Elect, Pass. -- Status: OK 0000
    56-Radio -- Status: Malfunction 0010
     
    -------------------------------------------------------------------------------
    Address 01: Engine        Labels: 03G-906-016-BDJ.clb
       Part No SW: 03G 906 016 LF    HW: 03G 906 016 DR
       Component: R4 2,0L EDC 0000SG  2977 
       Revision: 12345678    Serial number: VWX7Z0H33N114C
       Coding: 0000071
       Shop #: WSC 00160 218 87304
       VCID: 72EA5E516D5DE7D68C-8026
    
    2 Faults Found:
    16787 - EGR Valve (N18)
                P0403 - 000 - Malfunction
                 Freeze Frame:
                        RPM: 840 /min
                        Torque: 58.6 Nm
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Duty Cycle: 18.7 %
                        Duty Cycle: 95.2 %
                        Absolute Pres.: 887.4 mbar
                        Temperature: 20.7C
    
    16687 - Cylinder 3
                P0303 - 000 - Misfire Detected
                 Freeze Frame:
                        RPM: 840 /min
                        Torque: 46.4 Nm
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 14.06 V
                        Inj. Quantity: 2.96 mg/str
                        Temperature: 50.4C
                        (no units): 0.0
    
    Readiness: 0 0 0 0 0
    
    -------------------------------------------------------------------------------
    Address 03: ABS Brakes        Labels: 1K0-907-379-MK60-F.lbl
       Part No SW: 1K0 907 379 AC    HW: 1K0 907 379 AC
       Component: ESP FRONT MK60      0101 
       Revision: 00H11001   
       Coding: 0021205
       Shop #: WSC 35110 377 00155
       VCID: 73E45B551247EEDE87-8026
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 08: Auto HVAC        Labels: 1K0-820-047.lbl
       Part No SW: 1K0 820 047 HM    HW: 1K0 820 047 HM
       Component: Climatic PQ35   142 1111 
       Revision: 00142031    Serial number: 00000000000000
       Shop #: WSC 00000 000 00000
       VCID: 76E262410135FBF6A0-8022
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 09: Cent. Elect.        Labels:. 3C0-937-049-30-M.lbl
       Part No SW: 3C0 937 049 AH    HW: 3C0 937 049 AH
       Component: Bordnetz-SG     H54 2202 
       Revision: 00H54000    Serial number: 01000008242529
       Coding: 08884F030004100057000000000000000009FB075C000100000000000000
       Shop #: WSC 35110 377 08192
       VCID: 6FEC57257E6FCA3E63-803A
    
       Subsystem 1 - Part No: 2K1 955 119 C  Labels: 1KX-955-119.CLB
       Component: Wischer 260308 021  0501 
       Coding: 00038805
       Shop #: WSC 35110 
    
    3 Faults Found:
    00987 - Lamp for Brake Light; Left (M9)
                012 - Electrical Fault in Circuit
                 Freeze Frame:
                        Fault Status: 01101100
                        Fault Priority: 1
                        Fault Frequency: 1
                        Reset counter: 23
                        Mileage: 182732 km
                        Time Indication: 0
                        Date: 2005.09.13
                        Time: 31:63:63
    
                 Freeze Frame:
                            ON
                        Voltage: 14.35 V
                            ON
                            ON
                            OFF
                            OFF
                            ON
    
    00985 - Right Tail Light (M2)
                012 - Electrical Fault in Circuit
                 Freeze Frame:
                        Fault Status: 01101100
                        Fault Priority: 2
                        Fault Frequency: 1
                        Reset counter: 23
                        Mileage: 187360 km
                        Time Indication: 0
                        Date: 2005.09.13
                        Time: 31:63:63
    
                 Freeze Frame:
                            ON
                        Voltage: 10.95 V
                            ON
                            ON
                            OFF
                            OFF
                            OFF
    
    00979 - Lamp for Low Beam; Right (M31)
                010 - Open or Short to Plus - Intermittent
                 Freeze Frame:
                        Fault Status: 00101010
                        Fault Priority: 1
                        Fault Frequency: 1
                        Reset counter: 44
                        Mileage: 185892 km
                        Time Indication: 0
                        Date: 2005.09.13
                        Time: 31:63:63
    
                 Freeze Frame:
                            ON
                        Voltage: 12.70 V
                            ON
                            ON
                            OFF
                            OFF
                            OFF
    
    
    -------------------------------------------------------------------------------
    Address 15: Airbags        Labels: 6Q0-909-605-VW52.lbl
       Part No SW: 6Q0 909 605 AH    HW: 6Q0 909 605 AH
       Component: 0A AIRBAG VW52  025 2400 
       Revision: 06025000    Serial number: 0037TR004Y6O 
       Coding: 0012353
       Shop #: WSC 35110 377 00155
       VCID: 7DF07D6D2403A8AEE1-8028
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
       Part No SW: 1K0 953 549 BK    HW: 1K0 953 549 BK
       Component: J0527           051 0101 
       Coding: 0000002
       Shop #: WSC 00160 218 76793
       VCID: 7CF670693F19A1A6D6-8028
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
       Part No SW: 2K0 920 844 C    HW: 2K0 920 844 C
       Component: KOMBIINSTRUMENT VDD 1222 
       Revision: V0002000    Serial number: VWX7Z0H33N114C
       Coding: 0016101
       Shop #: WSC 42263 001 1048576
       VCID: 2B5483358AF7F61E0F-807E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 19: CAN Gateway        Labels:. 1K0-907-530-V4.clb
       Part No SW: 1K0 907 530 S    HW: 1K0 907 951
       Component: J533__Gateway   H16 0210 
       Revision:   H16       Serial number: 3400K09316062C
       Coding: A9801F06000202007400
       Shop #: WSC 00160 218 76793
       VCID: 377CAF4546BF42FE7B-8062
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
       Part No SW: 2K0 920 844 C    HW: 2K0 920 844 C
       Component: IMMO            VDD 1222 
       Revision: V0002000    Serial number: VWX7Z0H33N114C
       Shop #: WSC 00000 000 00000
       VCID: 2B5483358AF7F61E0F-807E
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MIN3.clb
       Part No SW: 1T0 959 701 D    HW: 1T0 959 701 D
       Component: Tuer-SG         006 1205 
       Coding: 0000048
       Shop #: WSC 35110 377 08192
       VCID: 387EAC794BA14D8672-806C
    
    1 Fault Found:
    00913 - Window Regulator Switch; Front Right Driver (E81)
                008 - Implausible Signal - Intermittent
    
    -------------------------------------------------------------------------------
    Address 46: Central Conv.        Labels:. 1K0-959-433-MIN.clb
       Part No: 1K0 959 433 CP
       Component:    KSG              0401 
       Coding: 80890C087F2D8405484A036010C0
       Shop #: WSC 35110 377 00155
       VCID: 000E049953F1C5468A-8054
    
       Subsystem 1 - Component:   Sounder n.mounted    
    
       Subsystem 2 - Component:       NGS n.mounted    
    
       Subsystem 3 - Component:      IRUE n.mounted    
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MIN3.clb
       Part No SW: 1T0 959 702 D    HW: 1T0 959 702 D
       Component: Tuer-SG         006 1205 
       Coding: 0000048
       Shop #: WSC 35110 377 08192
       VCID: 3978A97D70AB548E8D-806C
    
    No fault code found.
    
    -------------------------------------------------------------------------------
    Address 56: Radio
    Cannot be reached
    
    End-------------------------(Elapsed Time: 01:34)--------------------------
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Address 01: DTCs cleared
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Address 01: DTCs cleared
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
                    Address 01: Engine       Labels: 03G-906-016-BDJ.clb
    Control Module Part Number: 03G 906 016 LF    HW: 03G 906 016 DR
      Component and/or Version: R4 2,0L EDC 0000SG  2977
               Software Coding: 0000071
                Work Shop Code: WSC 00160 218 87304
                          VCID: 72EA5E516D5DE7D68C-8026
    1 Fault Found:
    
    16688 - Cylinder 4
                P0304 - 000 - Misfire Detected - Intermittent
                 Freeze Frame:
                        RPM: 819 /min
                        Torque: 95.2 Nm
                        Speed: 0.0 km/h
                        Load: 0.0 %
                        Voltage: 14.29 V
                        Inj. Quantity: 2.96 mg/str
                        Temperature: 27.0C
                        (no units): 0.0
    
    
    Readiness: 0 0 0 1 0
    
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
    Address 01: DTCs cleared
    --------------------------------------------------------------------------------
    --------------------------------------------------------------------------------
    
    
                    Address 01: Engine  (03G 906 016 LF)
    
    01:38:21 Group 013: Idle Stabilization (Injection Quantity Deviation)
      -1.48 mg/str  Injection Quantity Deviation Cyl. 1
      -1.65 mg/str  Injection Quantity Deviation Cyl. 2
      2.99 mg/str  Injection Quantity Deviation Cyl. 3
      -1.11 mg/str  Injection Quantity Deviation Cyl. 4
    Obviously, there is something going on with injector no.3, But can it be the cause of all problems? EGR fault did not come back after clearing errors. And one time I got a misfire on Cylinder 4...

    Boss already ordered a new injector, but I like to be sure before I change some expensive parts, that it solves the problem ;-)

    Regards,
    Daniel

  2. #2
    NostraJackAss Jack@European_Parts's Avatar
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    Hey Dan,

    Yeah I'd have a look at the cam and lifters on this for wear but yeah I think the injector is most likely done if the ramps are clean.

    Verify that some dumbass didn't alter the tappet gaps inducing FOD for lash.
    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

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  4. #3
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    Thanks for the answer Jack, I will check for wear and FOD when I'm on it :-)

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  6. #4
    NostraJackAss Jack@European_Parts's Avatar
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    Centurion........Report............?

    European Parts Emporium/Performance / Immobilizer Solutions EPE
    Certified Master Trained NY/BAR/BAD 7076062/ASE/SAE/NASTF Legal Factory Authorized/Licensed GeKo/FaZit # 403738
    Specializing in Custom Services IE: "welding-fabrication" / EPA-SMOG Update or Pass-Thru-Programming / Data Transfer / Immobilizers & OEM Quality Parts
    Above Magic! No Written record, AUTO-SCAN or Appointment = NO HELP!
    www.FixMyEuro.com <<<<<CLICK HERE! or vwemporium@aol.com ( JPPSG & Unverified members need not PM me & Please don't email or call facility for free tech support...use the forum )
    Getting you CONTROL again of your property - TAKE IT! In Conjunction with.........

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