any help is much appreciated. we have replaced fuel filter, in-tank fuel pump and fuel rail pressure sensor. have removed solenoid on high pressure pump for swarf and small metal fillings but not visible. any help will be much appreciated to daiag if the high pressure pump is at fault. symptoms described by customer is coil light flashing and limp mode and occasionally struggles to start. replaced fuel filter first as not been replaced yet by dealer. after replaced the filter housing would not prime so tested the in tank pump wasnt working replaced the in-tank pump and the vehicle starts better but still goes to limp mode.
Code:
Friday,01,September,2017,08:57:37:11898
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 17.8.0.1 (x64)
Data version: 20170721 DS276.2
www.Ross-Tech.com
Dealer/Shop Name: Sterling Garage Ltd
VIN: WVWZZZ1KZDW005536 License Plate: OV62GGE
Mileage: 91620km-56930mi Repair Order:
Chassis Type: 1K-VW36 (7N0)
Scan: 01 03 08 09 15 16 17 19 25 42 44 46 52 56 61
VIN: WVWZZZ1KZDW005536 Mileage: 91620km-56930miles
01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
56-Radio -- Status: OK 0000
61-Battery Regul. -- Status: Malfunction 0010
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAYC) Labels:. 03L-906-023-CAY.clb
Part No SW: 03L 906 023 MN HW: 03L 907 425 C
Component: R4 1.6l TDI H43 9979
Revision: --H43--- Serial number: 00000000000000
Coding: 08114014030501080000
Shop #: WSC 01357 011 00200
ASAM Dataset: EV_ECM16TDI02103L906023MN 003014
ROD: EV_ECM16TDI02103L997557B.rod
VCID: 7EF9CC85E1D90FB6F8-802A
3 Faults Found:
10116 - Fuel Rail/System Pressure
P0087 00 [096] - Too Low
Intermittent - Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Mileage: 91619 km
Date: 2017.08.31
Time: 14:20:36
Engine speed: 1664.00 /min
Normed load value: 72.5 %
Vehicle speed: 49 km/h
Coolant temperature: 88 °C
Intake air temperature: 38 °C
Ambient air pressure: 1000 mbar
Voltage terminal 30: 13.440 V
Unlearning counter according OBD: 40
Fuel high pressure: actual value-FUP_FIL: 6.628 MPa
Fuel pressure regulator valve: specified value rail pressure-LV_PCV_CTL: 00000000
Fuel level-FTL_CAN: 31 l
Fuel temperature-TFU: 54 °C
Fuel Metering Valve-VCV: 33.757 %
Fuel Pressure Regulator Valve-PCV: 38.693 %
Fuel high pressure commanded value_1-FUP_SP_KPA_ENVD: 123999.023 kPa
7478 - Fuel Metering Valve 1 Control Difference
P228C 00 [096] - Pressure too Low
Intermittent - Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Mileage: 91619 km
Date: 2017.08.31
Time: 14:20:36
Engine speed: 1664.00 /min
Normed load value: 72.5 %
Vehicle speed: 49 km/h
Coolant temperature: 88 °C
Intake air temperature: 38 °C
Ambient air pressure: 1000 mbar
Voltage terminal 30: 13.440 V
Unlearning counter according OBD: 40
Fuel high pressure: actual value-FUP_FIL: 6.628 MPa
Fuel pressure regulator valve: specified value rail pressure-LV_PCV_CTL: 00000000
Fuel level-FTL_CAN: 31 l
Fuel temperature-TFU: 54 °C
Fuel Metering Valve-VCV: 33.757 %
Fuel Pressure Regulator Valve-PCV: 38.693 %
Fuel high pressure commanded value_1-FUP_SP_KPA_ENVD: 123999.023 kPa
10119 - High Pressure Fuel Rail
P00C6 00 [101] - Minimum Pressure Not Reached
Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 9
Mileage: 91619 km
Date: 2017.08.31
Time: 18:09:06
Engine speed: 354.75 /min
Normed load value: 8.6 %
Vehicle speed: 0 km/h
Coolant temperature: 59 °C
Intake air temperature: 29 °C
Ambient air pressure: 1000 mbar
Voltage terminal 30: 11.407 V
Unlearning counter according OBD: 40
Fuel high pressure: actual value-FUP_FIL: 10.400 MPa
Fuel pressure regulator valve: specified value rail pressure-LV_PCV_CTL: 00000001
Fuel level-FTL_CAN: 32 l
Time since engine start: 0 s
Fuel Metering Valve-VCV: 24.763 %
Fuel Pressure Regulator Valve-PCV: 42.184 %
Fuel high pressure commanded value_1-FUP_SP_KPA_ENVD: 25610.352 kPa
Readiness: 0 0 0 0 0
-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104) Labels:. 1K0-907-379-60EC1F.clb
Part No SW: 1K0 907 379 BL HW: 1K0 907 379 BL
Component: ESP MK60EC1 H31 0152
Revision: 00H31001
Coding: 133B200D092200FFC81004E7901F0091310000
Shop #: WSC 01357 011 00200
VCID: 7DFBCB89E4DF14AEE1-8028
No fault code found.
-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301) Labels:| 3C8-907-336.clb
Part No SW: 7N0 907 426 BG HW: 7N0 907 426 BG
Component: AC Manuell H20 0505
Revision: 00001018
Coding: 0010004003
Shop #: WSC 01357 011 00200
ASAM Dataset: EV_ACManueBHBVW36X A01010
ROD: EV_ACManueBHBVW36X_VW36.rod
VCID: 7AF1C095FDF12396C4-802E
No fault code found.
-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels:. 1K0-937-08x-09.clb
Part No SW: 1K0 937 085 P HW: 1K0 937 085 P
Component: BCM PQ35 B+ 111 0709
Revision: AB111709
Coding: 48180A3A8025F190408800C0100400644B010288424D8160648087200041
Shop #: WSC 01357 011 00200
VCID: 3C7D068DBF45DDA696-8068
Subsystem 1 - Part No: 5K2 955 119
Component: Wischer 14051 26 0512
Coding: 009795
Subsystem 2 - Part No: 1K8 951 171
Component: DWA-Sensor 00 001 0104
Subsystem 3 - Part No: 1K0 951 605 C
Component: LIN BACKUP HO H05 1501
2 Faults Found:
01598 - Drive Battery Voltage
011 - Open Circuit - Intermittent
Freeze Frame:
Fault Status: 00101011
Fault Priority: 6
Fault Frequency: 48
Reset counter: 186
Mileage: 88457 km
Time Indication: 0
Date: 2017.07.01
Time: 08:22:29
Freeze Frame:
Term 15 On
Voltage: 13.05 V
ON
ON
Term 50 On
OFF
OFF
00446 - Function Limitation due to Under-Voltage
002 - Lower Limit Exceeded - Intermittent
Freeze Frame:
Fault Status: 00100010
Fault Priority: 6
Fault Frequency: 1
Reset counter: 186
Mileage: 91493 km
Time Indication: 0
Date: 2017.08.22
Time: 23:05:55
Freeze Frame:
Term 15 Off
Voltage: 6.75 V
OFF
ON
Term 50 Off
OFF
OFF
-------------------------------------------------------------------------------
Address 15: Airbags (J234) Labels:| 5K0-959-655.clb
Part No SW: 5C0 959 655 B HW: 5C0 959 655 B
Component: AirbagVW10 013 0613
Serial number: 003G5RAKJN2$
Coding: 00004432
Shop #: WSC 01357 011 00200
ASAM Dataset: EV_AirbaVW10SMEVW360 A01014
ROD: EV_AirbaVW10SMEVW360.rod
VCID: 316327B9600720CE35-8064
Crash sensor for side airbag: driver side:
Subsystem 1 - Part No SW: 5K0 959 354 HW: 5K0 959 354
Component: S.Sens.Fahr.V H02 ----
Serial number: 3572MSME30294268ZZZR
Crash sensor for side airbag: front passenger side:
Subsystem 2 - Part No SW: 5K0 959 354 HW: 5K0 959 354
Component: S.Sens.Beif.V H02 ----
Serial number: 3582MSME4E617268ZZZ%
Crash sensor for side airbag: rear: driver side:
Component: S.Sens.Fahr.H --- ----
Serial number: 3512QSME683D161AZZZ$
Crash sensor for side airbag: rear: passenger side:
Component: S.Sens.Beif.H --- ----
Serial number: 3522QSME4606160FZZZU
No fault code found.
-------------------------------------------------------------------------------
Address 16: Steering wheel (J527) Labels:| 5K0-953-569.clb
Part No SW: 5K0 953 507 AS HW: 5K0 953 549 C
Component: Lenks.Modul 008 0080
Revision: -------- Serial number: 90422LEH0016K
Coding: 5080040000
Shop #: WSC 01357 011 00200
ASAM Dataset: EV_SMLSNGKUDS A05001
ROD: EV_SMLSNGKUDS_A05.rod
VCID: 0103B7799027704E85-8054
No fault code found.
-------------------------------------------------------------------------------
Address 17: Instruments (J285) Labels:| 5K0-920-xxx-17.clb
Part No SW: 5K0 920 973 A HW: 5K0 920 973 A
Component: KOMBI H05 0705
Serial number: 00000000000000
Coding: 470B00
Shop #: WSC 01357 011 00200
ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04716
ROD: EV_Kombi_UDS_VDD_RM09_A04_VW32.rod
VCID: 2F6721C17633363E23-807A
1 Fault Found:
9453074 - Fuel Level Sensor 1
B103E 1B [008] - Resistance Too High
Intermittent - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Reset counter: 194
-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533) Labels:. 7N0-907-530-V2.clb
Part No SW: 7N0 907 530 S HW: 7N0 907 530 J
Component: J533 Gateway H43 1632
Revision: H43 Serial number: 140512F2003633
Coding: 350003
Shop #: WSC 01357 011 00200
VCID: 4085727DD3ADB946CA-8014
No fault code found.
-------------------------------------------------------------------------------
Address 25: Immobilizer (J334) Labels:| 5K0-920-xxx-25.clb
Part No SW: 5K0 953 234 HW: 5K0 953 234
Component: IMMO H05 0705
Serial number: 00000000000000
Coding: 000000
Shop #: WSC 01357 011 00200
ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03709
ROD: EV_Immo_UDS_VDD_RM09_VW21.rod
VCID: 6AD1F0D58D51931634-803E
No fault code found.
-------------------------------------------------------------------------------
Address 42: Door Elect, Driver Labels:. 1K0-959-701-MIN3.clb
Part No SW: 5K0 959 701 B HW: 5K0 959 701 B
Component: Tuer-SG 009 2120
Coding: 0131636
Shop #: WSC 01357 011 00200
VCID: 316327B9A80720CE35-8064
No fault code found.
-------------------------------------------------------------------------------
Address 44: Steering Assist Labels: 1K0-909-14x-GEN3.clb
Part No: 1K0 909 144 P
Component: EPS_ZFLS Kl. 69 3305
Revision: 00H22000
Shop #: WSC 01357 011 00200
VCID: 377719A14663FEFE7B-8062
No fault code found.
-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. Labels:. 1K0-959-702-MIN3.clb
Part No SW: 5K0 959 702 H HW: 5K0 959 702 H
Component: Tuer-SG 009 2106
Coding: 0131636
Shop #: WSC 01357 011 00200
VCID: 38751A9D4B7DF18672-806C
No fault code found.
-------------------------------------------------------------------------------
Address 56: Radio (J503) Labels:. 5M0-035-1xx-56.clb
Part No SW: 1K0 035 186 AN HW: 1K0 035 186 AN
Component: Radio RCD310 042 0082
Revision: 00000001 Serial number: VWZ1Z2M4354625
Coding: 05000400040005
Shop #: WSC 01357 011 00200
VCID: 72E1E8B5AD815BD68C-8026
No fault code found.
-------------------------------------------------------------------------------
Address 61: Battery Regul. (J840) Labels:. 1K0-907-534.clb
Part No SW: 7N0 907 534 HW: 7N0 907 530 J
Component: Batt.regelung H43 1632
Serial number: 140512F2003633
Coding: 030F1859
Shop #: WSC 01357 011 00200
VCID: 71E3E7B9A88760CE75-8024
Subsystem 1 - Part No SW: 1K0 915 181 H HW: 1K0 915 181 A
Component: J367-BDM H07 0180
Serial number: 00000000008900213002
1 Fault Found:
01598 - Drive Battery Voltage
003 - Mechanical Failure - Intermittent
Freeze Frame:
Fault Status: 00100011
Fault Priority: 1
Fault Frequency: 53
Reset counter: 186
Mileage: 88457 km
Time Indication: 0
Date: 2017.07.01
Time: 08:22:30
End-------------------------(Elapsed Time: 02:04)--------------------------
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