And you have two motor air recirculation flap? You have visually checked that both flaps move simultaneously and they do that when swapping between recirculation and fresh air mode? And you don't have error codes in clima panel saying flap xxx stuck?
All I got was either the flaps got stuck in the middle of their cycle. They worked ok for a while when I cleared errors with . After a while they got stuck again.
And boy I tried different tricks to make them work