Still LOTS of communication faults!
OK, I'm still getting LOTS of communication faults for some reason. I clear all the codes and the car is fine ... for a while. But after driving for a period of time, I begin getting all kinds of communication (primarily ) faults (see scan). I didn't have these before I switched the pumps.
Here was my initial rewiring process ...
I went through both the Jetta wiring diagrams and the Passat B6 wiring diagrams and marked down all of the connections, pin locations, and wire colors respectively for both plugs. Then I checked those pin numbers / wire colors with the actual Jetta / Passat plugs (they were correct). Then I matched them up in Excel to know which wires to connect with what.
The only Passat wires not used by the Jetta unit were ...
1. The four wires for the J540 Module (T38/6; T38/14; T38/17; T38/19)
2. The four wires for the G483 switch on the brake vacuum booster (T38/8; T38/20; T38/21; T38/33)
3. One wire going to the J393 Comfort System Central Control Module (T38/5)
4. One wire going to the K216/E256/L71 ASR/ESP Button/Light to terminal 1 (T38/34) the Jetta doesn't use it
The only Jetta wire not used by the Passat was ...
1. One wire going to J519 E/2 & T121/56 & Brake Switch "F" Term. 3 (T47/41)
All the rest of the wires were matched up to their equivalents, soldered together, and covered with shrink wrap. I just re-checked all of the wire colors and pin locations today, ESPECIALLY the CANbus wires to verify they were correct, that I hadn't "crossed" the two CANbus wire connections (Orange/Black & Orange/Brown). Everything checked out OK.
I also removed the plug and reinstalled it several times to make sure it was getting a good connection. Drove the car, and after a while (not immediately) got the same communication faults. It's also odd that the transmission isn't communicating with the ... and the isn't communicating with the transmission.
Does ANYBODY have any clues? ... anything I should look for in ? ...
Here's the last scan yesterday ...
Code:
Monday,03,July,2017,09:45:58:23114
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 17.1.3.0 (x64) HEX-V2 CB: 0.4336.4
Data version: 20170320 DS267.7
www.Ross-Tech.com
VIN: WVWBA71K78W315062 License Plate:
Chassis Type: 1K (3C0)
Scan: 01 02 03 08 09 15 16 17 19 1C 25 42 44 46 52 56 62 6D 72
VIN: WVWBA71K78W315062 Mileage: 220390km-136943miles
00-Steering Angle Sensor -- Status: OK 0000
01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: Malfunction 0010
1C-Position Sensing -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: Malfunction 0010
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: Malfunction 0010
56-Radio -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
6D-Trunk Elect. -- Status: Not registered 0001
72-Door, Rear Right -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (CBT) Labels: 06A-906-032-BGP.lbl
Part No SW: 07K 906 032 BJ HW: 07K 906 032 Q
Component: 2,5l R5/4V G 1567
Revision: 1NH01--- Serial number: VWX7Z0H33N97Z2
Coding: 0000003
Shop #: WSC 01279 785 00200
VCID: 72BED2CB78AA85372BD-8026
2 Faults Found:
001393 - Brake Switch (F)
P0571 - 008 - Implausible Signal - Intermittent
Freeze Frame:
Fault Status: 00111000
Fault Priority: 0
Fault Frequency: 1
Reset counter: 255
Mileage: 220274 km
Time Indication: 0
Date: 2017.07.01
Time: 11:36:54
Freeze Frame:
RPM: 661 /min
Load: 25.1 %
Speed: 0.0 km/h
Temperature: 86.0°C
Temperature: 44.0°C
Absolute Pres.: 970.0 mbar
Voltage: 13.462 V
008577 - Performance Malfunction in Cooling System
P2181 - 008 - - Intermittent
Freeze Frame:
Fault Status: 00111000
Fault Priority: 0
Fault Frequency: 1
Reset counter: 255
Mileage: 220314 km
Time Indication: 0
Date: 2017.07.02
Time: 07:34:36
Freeze Frame:
RPM: 2142 /min
Load: 61.5 %
Speed: 87.0 km/h
Temperature: 67.0°C
Temperature: 24.0°C
Absolute Pres.: 970.0 mbar
Voltage: 14.224 V
Readiness: 0110 1101
-------------------------------------------------------------------------------
Address 02: Auto Trans Labels: 09G-927-750.clb
Part No SW: 09G 927 750 HJ HW: 09G 927 750 CJ
Component: AQ 250 6F 1068
Revision: 00H38000 Serial number:
Coding: 0000072
Shop #: WSC 08114 444 84076
VCID: 005A88034606A7A72D9-8054
1 Fault Found:
01316 - ABS Control Module
004 - No Signal/Communication
-------------------------------------------------------------------------------
Address 03: ABS Brakes Labels: 1K0-907-379-MK60-F.lbl
Part No SW: 1K0 907 379 AC HW: 1K0 907 379 AC
Component: ESP FRONT MK60 0101
Revision: 00H11001
Coding: 0021122
Shop #: WSC 00066 000 00000
VCID: 73B0D7CF07B08C3F20B-8026
10 Faults Found:
01315 - Transmission Control Module
004 - No Signal/Communication - Intermittent
00526 - Brake Light Switch (F)
008 - Implausible Signal - Intermittent
00778 - Steering Angle Sensor (G85)
000 - -
01309 - Power Steering Control Module (J500)
004 - No Signal/Communication
00778 - Steering Angle Sensor (G85)
004 - No Signal/Communication
01314 - Engine Control Module
004 - No Signal/Communication
01317 - Control Module in Instrument Cluster (J285)
004 - No Signal/Communication
01299 - Diagnostic Interface for Data Bus (J533)
004 - No Signal/Communication
01044 - Control Module Incorrectly Coded
008 - Implausible Signal
01309 - Power Steering Control Module (J500)
008 - Implausible Signal
-------------------------------------------------------------------------------
Address 08: Auto HVAC Labels: 1K0-820-047.lbl
Part No: 1K0 820 047 EB
Component: Climatic PQ35 090 0505
Shop #: WSC 00000 000 00000
VCID: 688AB0A34E767FE7859-803C
1 Fault Found:
00229 - Refrigerant Pressure
002 - Lower Limit Exceeded
-------------------------------------------------------------------------------
Address 09: Cent. Elect. Labels: 3C0-937-049-23-H.lbl
Part No SW: 3C0 937 049 Q HW: 3C0 937 049 Q
Component: Bordnetz-SG H46 1501
Revision: 00H46000 Serial number: 00000005468122
Coding: 008C0F0340041A00470A00000F00000000285D435C0000
Shop #: WSC 05311 123 12345
VCID: 372823DF5348201FDC3-8062
Subsystem 1 - Part No: 3C1 955 119 Labels: 1KX-955-119.CLB
Component: Wischer VW461 012 0503
Coding: 00063445
Shop #: WSC 05311
No fault code found.
-------------------------------------------------------------------------------
Address 15: Airbags Labels: 3C0-909-605.lbl
Part No SW: 3C0 909 605 K HW: 3C0 909 605 K
Component: 0N AIRBAG VW8R 029 2521
Revision: 10029000 Serial number: 003A3P2W7PWA
Coding: 0012366
Shop #: WSC 05311 000 08193
VCID: 2E0606BBAC12E1D78F5-807A
Subsystem 1 - Part No: 3C0 959 339 A
Component: BF-Gewichtsens. 006 0002
Subsystem 2 - Serial number: 00000000032EPS
Subsystem 3 - Serial number: 0001.01.000000600000000000ÿ†63
Subsystem 4 - Serial number: 000000ÿ†6332MSME0E716159Eÿ†63
Subsystem 5 - Serial number: 16159Eÿ†6342MSME105B60746ÿ†63
Subsystem 6 - Serial number: B60746ÿ†6351HTS64IKQTM627ÿ†63
Subsystem 7 - Serial number: QTM627ÿ†6361HTS6TLLE15C3Uÿ†63
Subsystem 8 - Serial number: E15C3Uÿ†63727TS63IK2T6C39ÿ†63
Subsystem 9 - Serial number: 2T6C39ÿ†63827TS63IKEPNQ25ÿ
Subsystem 10 - Serial number: EPNQ25ÿ
No fault code found.
-------------------------------------------------------------------------------
Address 16: Steering wheel Labels: 3C0-953-549-SW20.lbl
Part No SW: 3C0 953 549 H HW: 3C0 953 549 H
Component: J0527 0015
Revision: 00005000 Serial number: 3C9953507R
Coding: 0102014
Shop #: WSC 05311 000 00000
VCID: 313C1DC7BD2CFE2F927-8064
No fault code found.
-------------------------------------------------------------------------------
Address 17: Instruments Labels: 3C0-920-xxx-17.lbl
Part No SW: 3C0 920 970 R HW: 3C0 920 970 R
Component: KOMBIINSTRUMENT VD1 4240
Revision: V0033000 Serial number: 00000000000000
Coding: 0007205
Shop #: WSC 01119 067 57207
VCID: 333017CF4730CC3FE0B-8066
No fault code found.
-------------------------------------------------------------------------------
Address 19: CAN Gateway Labels: 3C0-907-530-V1.clb
Part No SW: 3C0 907 530 C HW: 3C0 907 951 A
Component: Gateway 007 0040
Revision: 00007000 Serial number: 0700C0631304F6
Coding: 3FFC0C04D22002
Shop #: WSC 05311 123 12345
VCID: 211CED87EDCC4EAF027-8074
1 Fault Found:
01044 - Control Module Incorrectly Coded
000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 1
Fault Frequency: 1
Reset counter: 77
Mileage: 220376 km
Time Indication: 0
Date: 2017.07.03
Time: 08:13:04
-------------------------------------------------------------------------------
Address 1C: Position Sensing Labels: 1Kx-919-xxx-1C.lbl
Part No SW: 3C0 919 965 A HW: 3C0 919 965 A
Component: Kompass 001 0002
Revision: 00001000 Serial number: 1339817TQ3XP02
Shop #: WSC 00000 000 00000
VCID: 2E0606BBAC12E1D78F5-807A
No fault code found.
-------------------------------------------------------------------------------
Address 25: Immobilizer Labels: 3C0-959-433-25.clb
Part No SW: 3C0 959 433 C HW: 3C0 959 433 C
Component: IMMO 041 0364
Revision: 00041000 Serial number: VWZCZ000000000
Shop #: WSC 64713 001 1048576
VCID: 2A0E0AAB90FA8DF753D-807E
Subsystem 1 - Part No: 3C0 905 861 H
Component: ELV 028 0380
3C0905861H ELV 028 0380
No fault code found.
-------------------------------------------------------------------------------
Address 42: Door Elect, Driver Labels: 1K0-959-701-MIN2.lbl
Part No: 1K0 959 701 K
Component: Tuer-SG 024 2801
Coding: 0001205
Shop #: WSC 05311 000 00000
VCID: 36362EDB5442D917C75-8062
No fault code found.
-------------------------------------------------------------------------------
Address 44: Steering Assist Labels: 1Kx-909-144-G2V2.clb
Part No: 1K1 909 144 K
Component: EPS_ZFLS Kl.5 D06 1701
Shop #: WSC 00000 000 00000
VCID: 333017CF4730CC3FE0B-8066
1 Fault Found:
00778 - Steering Angle Sensor (G85)
000 - -
-------------------------------------------------------------------------------
Address 46: Central Conv. Labels: 3C0-959-433-46.clb
Part No SW: 3C0 959 433 C HW: 3C0 959 433 C
Component: KSG PQ46 RDK 041 0213
Revision: 00041000 Serial number: VWZCZ000000000
Coding: 13900E88D1032E521804141FF00A0F0E083C00
Shop #: WSC 64713 001 104857
VCID: 2A0E0AAB90FA8DF753D-807E
Subsystem 1 - Component: Sounder n.mounted
Subsystem 2 - Component: NGS n.mounted
Subsystem 3 - Component: IRUE n.mounted
No fault code found.
-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. Labels: 1K0-959-702-MIN2.lbl
Part No: 1K0 959 702 K
Component: Tuer-SG 024 2801
Coding: 0001204
Shop #: WSC 05311 000 00000
VCID: 372823DF5348201FDC3-8062
1 Fault Found:
00936 - Electric Window Switch in Front Passenger Door (E107).
008 - Implausible Signal - Intermittent
-------------------------------------------------------------------------------
Address 56: Radio Labels: 1K0-035-161.lbl
Part No SW: 1K0 035 161 A HW: 1K0 035 161 A
Component: Radio DE2 012 0015
Revision: 00012000 Serial number: VWZ4Z7F6117447
Coding: 0040400
Shop #: WSC 05311 000 08193
VCID: 1D64D177D1B46A4F26F-8048
No fault code found.
-------------------------------------------------------------------------------
Address 62: Door, Rear Left Labels: 1K0-959-703-GEN2.lbl
Part No: 3C9 959 703 A
Component: Tuer-SG 021 2507
Coding: 0000144
Shop #: WSC 05311 000 00000
VCID: 313C1DC7BD2CFE2F927-8064
No fault code found.
-------------------------------------------------------------------------------
Address 6D: Trunk Elect. Labels: None
Part No SW: 3C9 827 383 B HW: 3C9 827 383 C
Component: J605 HECKDECKEL 0405
Revision: 00H20001
Shop #: WSC 23250 384 715754
VCID: 303A18C3B626F7279D9-8064
Subsystem 1 - Part No: 3C9 827 384 B
Component: J756 HECKDECKEL 0405
Subsystem 2 - Serial number: 0600H20001001C0055ÿ
No fault code found.
-------------------------------------------------------------------------------
Address 72: Door, Rear Right Labels: 1K0-959-704-GEN2.lbl
Part No: 3C9 959 704 A
Component: Tuer-SG 021 2507
Coding: 0000144
Shop #: WSC 05311 000 00000
VCID: 323E12CBB82AC537EBD-8066
No fault code found.
End----------(Elapsed Time: 01:10, VBatt start/end: 14.1V/14.1V)-----------