ok here goes.. 2008 Passat 2.0TSI (chain driven). Car came to me setting a cam/crank correlation code 16400/P0016. idled choppy but drove fine otherwise. no chain noise whatsoever. has a little over 105k and zero history (local used car dealer got it from the auction).
To date I've done about 10-12 of the TSI chain replacements so I'm no stranger to these.
I pulled the upper cover and measured everything as outlined in this thread
http://forums.ross-tech.com/showthr...Chain-Drive-P0016-Cam-Crank-correlation-check
and my measurements indicated a stretched or improperly installed chain. The tensioner was also nearly all the way extended. The guides did not look to be excessively worn. I replaced the chain and tensioner and now the measurements are dead on (62.5mm/125mm). I verified the front cover marks with a TDC stop when I had it all apart and the balancer/front cover mark is also perfect. Also worth noting, there was zero sludge under the valve cover. oil pressure hovers just under 20psi hot (90C) idle, and 45-50psi at 2000rpm
unfortunately it's still setting the 16400/P0016 code. I pulled the cover again to double check the physical timing and it's still spot on. The spool valve doesn't appear to be sticky or contaminated, and the solenoid draws current and snaps out when power is provided.
The autoscan is from shortly after a warm restart after clearing the codes. it randomly will set a cam sensor signal code but I did have the opportunity to swap the cam sensor with a friend's GTI and no change in either car.
Thanks in advance,
Jason
To date I've done about 10-12 of the TSI chain replacements so I'm no stranger to these.
I pulled the upper cover and measured everything as outlined in this thread
http://forums.ross-tech.com/showthr...Chain-Drive-P0016-Cam-Crank-correlation-check
and my measurements indicated a stretched or improperly installed chain. The tensioner was also nearly all the way extended. The guides did not look to be excessively worn. I replaced the chain and tensioner and now the measurements are dead on (62.5mm/125mm). I verified the front cover marks with a TDC stop when I had it all apart and the balancer/front cover mark is also perfect. Also worth noting, there was zero sludge under the valve cover. oil pressure hovers just under 20psi hot (90C) idle, and 45-50psi at 2000rpm
unfortunately it's still setting the 16400/P0016 code. I pulled the cover again to double check the physical timing and it's still spot on. The spool valve doesn't appear to be sticky or contaminated, and the solenoid draws current and snaps out when power is provided.
The autoscan is from shortly after a warm restart after clearing the codes. it randomly will set a cam sensor signal code but I did have the opportunity to swap the cam sensor with a friend's GTI and no change in either car.
Thanks in advance,
Jason
Code:
Tuesday,23,May,2017,18:57:16:51340
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 17.1.3.0 (x64)
Data version: 20170320 DS267.7
www.Ross-Tech.com
VIN: WVWJK73C88P116319 License Plate: ED
Mileage: 163550km-101625mi Repair Order:
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------
Chassis Type: 3C (3C0)
Scan: 01 02 03 08 09 15 16 17 19 1C 25 42 44 46 52 53 56 62 65 72
VIN: WVWJK73C88P116319 Mileage: 163550km-101625miles
01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
1C-Position Sensing -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
53-Parking Brake -- Status: OK 0000
56-Radio -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
65-Tire Pressure -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (CCT) Labels: 06J-906-026-CCT.clb
Part No SW: 06J 906 026 AG HW: 06J 906 026 AF
Component: MED17.5 TFSI 2,0 3319
Revision: AAH03--- Serial number: VWZCZ000000000
Coding: 0404010A19070160
Shop #: WSC 00017 666 00413
VCID: 6FE73C157E55803900-803A
2 Faults Found:
000022 - Bank 1: CMP Sensor (G40) / Engine Speed Sensor (G28)
P0016 - 000 - Incorrect Correlation
Freeze Frame:
Fault Status: 01100000
Fault Priority: 0
Fault Frequency: 1
Reset counter: 255
Mileage: 163557 km
Time Indication: 0
Date: 2017.05.16
Time: 04:56:24
Freeze Frame:
RPM: 972 /min
Load: 38.4 %
Speed: 0.0 km/h
Temperature: 98.0°C
Temperature: 53.0°C
Absolute Pres.: 990.0 mbar
Voltage: 13.589 V
000772 - Cylinder 4
P0304 - 000 - Misfire Detected
Freeze Frame:
Fault Status: 01100000
Fault Priority: 0
Fault Frequency: 1
Reset counter: 255
Mileage: 163557 km
Time Indication: 0
Date: 2017.05.16
Time: 04:56:24
Readiness: 0110 0101
-------------------------------------------------------------------------------
Address 02: Auto Trans Labels: 09G-927-750.clb
Part No SW: 09G 927 750 HD HW: 09G 927 750 HD
Component: AQ 250 6F 1176
Revision: 00H76000 Serial number:
Coding: 0000840
Shop #: WSC 00028 028 00001
VCID: 7AF11D413517D591A7-802E
No fault code found.
-------------------------------------------------------------------------------
Address 03: ABS Brakes Labels: 3C0-614-109-C4.clb
Part No SW: 3C0 614 109 K HW: 3C0 614 109 K
Component: J104 C4 440 V2 0005
Revision: --020--- Serial number: 00000785432658
Coding: 0000348
Shop #: WSC 00028 028 00001
VCID: 26491931912F8171B3-8072
No fault code found.
-------------------------------------------------------------------------------
Address 08: Auto HVAC Labels: 1K0-820-047.lbl
Part No SW: 1K0 820 047 HS HW: 1K0 820 047 HS
Component: Climatic PQ35 142 1111
Revision: 00142031 Serial number: 00000000000000
Shop #: WSC 00000 000 00000
VCID: 7CFD1B593F23EBA1B5-8028
No fault code found.
-------------------------------------------------------------------------------
Address 09: Cent. Elect. Labels: 3C0-937-049-30-H.lbl
Part No SW: 3C0 937 049 AJ HW: 3C0 937 049 AJ
Component: Bordnetz-SG H54 2202
Revision: 00H54000 Serial number: 01000005612704
Coding: 10848F0340041A00470000000F000000000859435C000100000000000000
Shop #: WSC 00028 028 00001
VCID: 71E33A6D686196C916-8024
Subsystem 1 - Part No: 3C1 955 419 A Labels: 1KX-955-119.CLB
Component: Wischer 150208 003 0205
Coding: 00046997
Shop #: WSC 00028
No fault code found.
-------------------------------------------------------------------------------
Address 15: Airbags Labels: 5N0-959-655.lbl
Part No SW: 5N0 959 655 HW: 5N0 959 655
Component: J234__01F VW10 HI 1815
Revision: 19013000 Serial number: 0039BP4G6RW4
Coding: 0012614
Shop #: WSC 00028 028 00001
VCID: 7AF11D413517D591A7-802E
Subsystem 1 - Part No: 3C0 959 339 D
Component: BF-Gewichtsens. 001 0002
Subsystem 2 - Serial number: 00000000000KPN
Subsystem 3 - Serial number: 0018.02.080000100000640099ÿ†63
Subsystem 4 - Serial number: 640099ÿ†6333FTS647180528 ÿ†63
Subsystem 5 - Serial number: 80528 ÿ†6343FTS623750108 ÿ†63
Subsystem 6 - Serial number: 50108 ÿ†6353ETS6Q6FPSVNH ÿ†63
Subsystem 7 - Serial number: PSVNH ÿ†6363ETS624JPSVNH ÿ†63
Subsystem 8 - Serial number: PSVNH ÿ†6374CTS6PM7NSVNP ÿ†63
Subsystem 9 - Serial number: NSVNP ÿ†6384CTS69UFNSVNH ÿ
Subsystem 10 - Serial number: NSVNH ÿ
No fault code found.
-------------------------------------------------------------------------------
Address 16: Steering wheel Labels: 3C0-953-549-SW20.lbl
Part No SW: 3C0 953 549 AB HW: 3C0 953 549 AB
Component: J0527 0020
Revision: 00026000 Serial number: 3C5953507AP
Coding: 0001013
Shop #: WSC 00028 028 00001
VCID: 6CDD2B194F437B2125-8038
No fault code found.
-------------------------------------------------------------------------------
Address 17: Instruments Labels: 3C0-920-xxx-17.lbl
Part No SW: 3C0 920 971 F HW: 3C0 920 971 F
Component: KOMBIINSTRUMENT VD1 1216
Revision: V0002000 Serial number: 00000000000000
Coding: 0007205
Shop #: WSC 00028 028 00001
VCID: 285517099B3B970181-807C
No fault code found.
-------------------------------------------------------------------------------
Address 19: CAN Gateway Labels: 3C0-907-530-V2.clb
Part No SW: 3C0 907 530 E HW: 3C0 907 951
Component: J533__Gateway H10 0080
Revision: H10 Serial number: 1200P08313055C
Coding: FD807F070012021002
Shop #: WSC 00028 028 00001
VCID: 234F0025E21D7459D4-8076
No fault code found.
-------------------------------------------------------------------------------
Address 1C: Position Sensing Labels: 1Kx-919-xxx-1C.lbl
Part No SW: 3C0 919 965 HW: 3C0 919 965
Component: Kompass 005 0003
Revision: 00005000 Serial number: 1166279TSAGR06
Shop #: WSC 00028 028 00001
VCID: 6DDB261D7459722932-8038
No fault code found.
-------------------------------------------------------------------------------
Address 25: Immobilizer Labels: 3C0-959-433-25.clb
Part No SW: 3C0 959 433 AK HW: 3C0 959 433 AK
Component: IMMO 051 0383
Revision: 00051000 Serial number: VWZCZ000000000
Shop #: WSC 08151 444 54287
VCID: 73EF3065127DA4D9E4-8026
Subsystem 1 - Part No: 3C0 905 861 H
Component: ELV 028 0380
3C0905861H ELV 028 0380
No fault code found.
-------------------------------------------------------------------------------
Address 42: Door Elect, Driver Labels: 1K0-959-701-MIN3.clb
Part No SW: 1K0 959 701 P HW: 1K0 959 793 L
Component: J386 TUER-SG FT 1131
Revision: 32008001 Serial number: 00000577288316
Coding: 0001205
Shop #: WSC 00028 028 00001
VCID: 3B7FD8457AAD2C99FC-806E
No fault code found.
-------------------------------------------------------------------------------
Address 44: Steering Assist Labels: 1Kx-909-144-G2V3.clb
Part No: 1K1 909 144 M
Component: EPS_ZFLS Kl.135 H08 1901
Shop #: WSC 00028 028 00001
VCID: 356BCE7D5C89FAE90A-8060
No fault code found.
-------------------------------------------------------------------------------
Address 46: Central Conv. Labels: 3C0-959-433-46.clb
Part No SW: 3C0 959 433 AK HW: 3C0 959 433 AK
Component: KSG PQ46 RDK 051 0221
Revision: 00051000 Serial number: VWZCZ000000000
Coding: 13910F8001862E521004141FF08A0F0E085801
Shop #: WSC 08151 444 54287
VCID: 73EF3065127DA4D9E4-8026
Subsystem 1 - Component: Sounder n.mounted
Subsystem 2 - Component: NGS n.mounted
Subsystem 3 - Component: IRUE n.mounted
No fault code found.
-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. Labels: 1K0-959-702-MIN3.clb
Part No SW: 1K0 959 702 P HW: 1K0 959 792 L
Component: J387 TUER-SG BT 1131
Revision: 32008001 Serial number: 00000630388302
Coding: 0001204
Shop #: WSC 00028 028 00001
VCID: 3C7DDB597FA32BA1F5-8068
No fault code found.
-------------------------------------------------------------------------------
Address 53: Parking Brake Labels: 5N0-907-801.clb
Part No SW: 3C0 907 801 J HW: 3C0 907 801 J
Component: J540 EPB3 VW-09393 0009
Revision: 008 Serial number: 00000000405302
Coding: 0000057
Shop #: WSC 00028 028 00001
VCID: 2953120D8031AE099E-807C
No fault code found.
-------------------------------------------------------------------------------
Address 56: Radio Labels: 1K0-035-161.lbl
Part No SW: 1K0 035 161 C HW: 1K0 035 161 C
Component: Radio DE2 015 0019
Revision: 00015000 Serial number: VWZ4Z7H6332079
Coding: 0040401
Shop #: WSC 00028 028 00001
VCID: 1F470CD5CE7550B9F0-804A
No fault code found.
-------------------------------------------------------------------------------
Address 62: Door, Rear Left Labels: 1K0-959-703-GEN3.clb
Part No SW: 1K0 959 703 AD HW: 1K0 959 795 P
Component: J388 TUER-SG HL 0308
Revision: 42004101 Serial number: 00000000283686
Coding: 0001168
Shop #: WSC 00028 028 00001
VCID: 72E135616D67ADD1EF-8026
No fault code found.
-------------------------------------------------------------------------------
Address 65: Tire Pressure Labels: 3C0-959-433-65.lbl
Part No SW: 3C0 959 433 AK HW: 3C0 959 433 AK
Component: RDK 0450
Revision: 00051000 Serial number: VWZCZ000000000
Coding: 0100101
Shop #: WSC 00028 028 00001
VCID: 73EF3065127DA4D9E4-8026
No fault code found.
-------------------------------------------------------------------------------
Address 72: Door, Rear Right Labels: 1K0-959-704-GEN3.clb
Part No SW: 1K0 959 704 AD HW: 1K0 959 794 P
Component: J389 TUER-SG HR 0308
Revision: 42004101 Serial number: 00000000298081
Coding: 0001168
Shop #: WSC 00028 028 00001
VCID: 73EF3065127DA4D9E4-8026
No fault code found.
End---------------------(Elapsed Time: 02:20, udsna)-----------------------