2007 Octavia Scout, ABS Module MK60 Wiring

   #1  

Daddylonglegless

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Hi all,

this is my first post and I must say VCDS and this forum seem very impressive. I only learned about it after searching for a scanner for my vehicle.

Anyway, I have an ABS problem with my vehicle. It started after I had a broken engine swapped for a second hand one. I found a broken ABS sensor on the rear right which I have replaced, but unfortunately that didn't solve the ABS and ESP lights permanently on.

I expect it's the ABS module, but before buying a new one, or getting this one repaired, I'm testing the wiring and fuses to the ABS module, which was suggested in a different post.

The fuses seem to be fine as does the ground wiring.

I measured the two thick wires at the top of the plug to the ABS unit, one red and one red/green. The red wire shows power, but the red/green one doesn't.

So my question is should the red/green wire have power on it?

Thanks in advance for any help and advice,

Jo.


Code:
Thursday,06,February,2020,12:56:04:16767
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 19.6.2.0 (x64)
Data version: 20190930 DS308.0
www.Ross-Tech.com


VIN: TMBKE61Z878034628   License Plate: 
Mileage: 300600km-186784mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 1Z (1K0)
Scan: 01 03 08 09 15 16 17 19 22 25 42 44 46 52 55 56 62 72 76

VIN: TMBKE61Z878034628   Mileage: 300600km-186784miles

00-Steering Angle Sensor -- Status: OK 0000
01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
22-AWD -- Status: OK 0000
25-Immobilizer -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
76-Park Assist -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 03G-906-021-BMM.clb
   Part No SW: 03G 906 021 MD    HW: 03G 906 021 AB
   Component: R4 2,0L EDC G000SG  9095  
   Revision: --H07---    Serial number: SKZ7Z0G4200732
   Coding: 0000172
   Shop #: WSC 25048 210 92317
   VCID: 6DD7B2A874D081277C-8038

2 Faults Found:
005697 - Please check DTC Memory of A/C Controller 
               P1641 - 000 - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 300521 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 16:15:23

             Freeze Frame:
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 12.39 V
                    Bin. Bits: 00101100
                    Temperature: 29.7°C
                    (no units): 16.0

005660 - Glowplug for Cylinder 3 (Q12) 
               P161C - 000 - Open Circuit
             Freeze Frame:
                    Fault Status: 01110000
                    Fault Priority: 3
                    Fault Frequency: 3
                    Reset counter: 255
                    Mileage: 300521 km
                    Time Indication: 0
                    Date: 2000.00.00
                    Time: 17:55:34

             Freeze Frame:
                    RPM: 819 /min
                    Speed: 0.0 km/h
                    Load: 0.0 %
                    Voltage: 14.29 V
                    Bin. Bits: 00101100
                    Temperature: 16.2°C
                    Bin. Bits: 10110000

Readiness: 0 0 0 0 0 

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels:. 1K0-614-517-MK60AT.clb
   Part No SW: 1K0 614 517 AD    HW: 1K0 614 517 AD
   Component: ESP 4MOTION MK60-AT 0102  
   Revision: 00H14001    
   Coding: 0023170
   Shop #: WSC 73430 790 00000
   VCID: 69DFC6B840389D0710-803C

1 Fault Found:
01276 - ABS Hydraulic Pump (V64) 
            012 - Electrical Fault in Circuit

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 1K0-907-044.lbl
   Part No SW: 1Z0 907 044 M    HW: 1Z0 907 044 M
   Component: ClimatronicPQ35 110 0400  
   Revision: 00110021    Serial number: 00000000000000
   Shop #: WSC 00000 000 00000
   VCID: 40893B1C13C2BC4FE7-8014

1 Fault Found:
00819 - High Pressure Sensor (G65) 
            009 - Open or Short to Ground

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels:. 3C0-937-049-23-H.lbl
   Part No SW: 3C0 937 049 AE    HW: 3C0 937 049 AE
   Component: Bordnetz-SG     H52 2002  
   Revision: 00H52000    Serial number: 00000004901923
   Coding: E18A0F130004140000110D000000000000087F065C0000
   Shop #: WSC 25048 576 92317
   VCID: 6CD1BFAC4FCA882F6B-8038

   Subsystem 1 - Part No: 1Z2 955 119 C  Labels: 1KX-955-119.CLB
   Component: Wischer 180407 022  0601  
   Coding: 00055223
   Shop #: WSC 25048  

   Subsystem 2 - Part No: 1K0 955 559 AF  Labels: 1K0-955-559-AF.CLB
   Component: RLS     250407 046  0204  
   Coding: 00471077
   Shop #: WSC 25048  

2 Faults Found:
02394 - Parking Light Left Front (M1) 
            012 - Electrical Fault in Circuit
             Freeze Frame:
                    Fault Status: 01101100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 90
                    Mileage: 300521 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 12.20 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF

00985 - Right Tail Light (M2) 
            012 - Electrical Fault in Circuit
             Freeze Frame:
                    Fault Status: 01101100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 90
                    Mileage: 300521 km
                    Time Indication: 0
                    Date: 2005.09.13
                    Time: 31:63:63

             Freeze Frame:
                        ON
                    Voltage: 12.20 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1K0-909-605.lbl
   Part No SW: 1K0 909 605 AA    HW: 1K0 909 605 AA
   Component: Q4 AIRBAG VW8   027 0900  
   Revision: 11027000    Serial number: 003B5D11TUJQ  
   Coding: 0020788
   Shop #: WSC 73430 790 00000
   VCID: 6BD3BCB04AC48F1762-803E

   Subsystem 1 - Serial number: 6332MSME13065A668

   Subsystem 2 - Serial number: 6342MSME191B63306

   Subsystem 3 - Serial number: 6351HSME0D285A64F

   Subsystem 4 - Serial number: 6361HSME0D2C4A60F

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 1K0-953-549-MY8.lbl
   Part No SW: 1K0 953 549 AQ    HW: 1K0 953 549 AQ
   Component: J0527           036 0070  
   Coding: 0002042
   Shop #: WSC 73430 790 00000
   VCID: 010FFE1858487547A8-8054

   Subsystem 1 - Part No: XXXXXXXXXXX 
   Component: E0221           002 0010

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: 1K0-920-xxx-17.lbl
   Part No SW: 1Z0 920 942 D    HW: 1Z0 920 942 D
   Component: KOMBIINSTRUMENT VD1 1612  
   Revision: V1612036    Serial number: SKZ7Z0G4200732
   Coding: 0007402
   Shop #: WSC 62026 067 57207
   VCID: 397F56F87018ED87A0-806C

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels:. 1K0-907-530-V2.clb
   Part No SW: 1K0 907 530 K    HW: 1K0 907 951 
   Component: J533__Gateway   H04 0021  
   Revision:   H04 02    Serial number: 110407F1002282
   Coding: FD3F074007002303
   Shop #: WSC 73430 790 00000
   VCID: 2F6B68A0BE5C33370E-807A

No fault code found.

-------------------------------------------------------------------------------
Address 22: AWD        Labels: 1K0-907-554.lbl
   Part No: 1K0 907 554 L
   Component: Haldex 4Motion      0116  
   Coding: 0000001
   Shop #: WSC 00000 000 00000
   VCID: 36655DC4410602FF4D-8062

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer        Labels: 1K0-920-xxx-25.clb
   Part No SW: 1Z0 920 942 D    HW: 1Z0 920 942 D
   Component: IMMO            VD1 1612  
   Revision: V1612036    Serial number: SKZ7Z0G4200732
   Shop #: WSC 00000 000 00000
   VCID: 397F56F87018ED87A0-806C

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels:. 1K0-959-701-MIN3.clb
   Part No SW: 1T0 959 701 D    HW: 1T0 959 701 D
   Component: Tuer-SG         005 0954  
   Coding: 0000758
   Shop #: WSC 73430 790 00000
   VCID: 387953FC4B12F48F5F-806C

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-144-G2V3.clb
   Part No: 1K2 909 144 L
   Component: EPS_ZFLS Kl.070 H07 1806  
   Shop #: WSC 73430 000 90108
   VCID: 35675AC85C0009E744-8060

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels:. 1K0-959-433-MAX.clb
   Part No SW: 1K0 959 433 BT    HW: 1K0 959 433 BT
   Component:    KSG PQ35 G2  020 0204  
   Revision: 00020000    Serial number: 00000000000000
   Coding: 81801A085283007F3F02050FC0085F96907C00
   Shop #: WSC 73430 790 00000
   VCID: 0303F41042546757BA-8056

   Subsystem 5 - Part No: 1Z0 951 171 
   Component: Innenraumueberw.008 5101  
   Coding: 00000000
   Shop #: WSC 73430  

   Subsystem 6 - Part No: 1K0 951 605 D
   Component: LIN BACKUP HORN H07 9001

   Subsystem 7 - Component:       NGS n.mounted     

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels:. 1K0-959-702-MIN3.clb
   Part No SW: 1T0 959 702 D    HW: 1T0 959 702 D
   Component: Tuer-SG         005 0954  
   Coding: 0000758
   Shop #: WSC 73430 790 00000
   VCID: 397F56F87018ED87A0-806C

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range        Labels: 1T0-907-357.lbl
   Part No: 1T0 907 357 
   Component: Dynamische LWR      0003  
   Coding: 0000008
   Shop #: WSC 73430 790 08192
   VCID: 74E1A7CC17FA50EFB3-8020

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio        Labels: 1K0-035-1xx-56.lbl
   Part No SW: 1Z0 035 161 C    HW: 1Z0 035 161 C
   Component: Radio FO3       019 0034  
   Revision: 00019000    Serial number: SKZ7Z3G0179537
   Coding: 0000402
   Shop #: WSC 73430 790 00000
   VCID: 2E5575A4B9563A3F05-807A

No fault code found.

-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels:. 1K0-959-703-GEN3.clb
   Part No SW: 1K0 959 703 J    HW: 1K0 959 703 J
   Component: Tuer-SG         005 0907  
   Coding: 0000144
   Shop #: WSC 73430 790 1012544
   VCID: 377B50C0460CFBF756-8062

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels:. 1K0-959-704-GEN3.clb
   Part No SW: 1K0 959 704 J    HW: 1K0 959 704 J
   Component: Tuer-SG         005 0907  
   Coding: 0000144
   Shop #: WSC 73430 790 1012544
   VCID: 387953FC4B12F48F5F-806C

No fault code found.

-------------------------------------------------------------------------------
Address 76: Park Assist        Labels: 1Z0-919-283.lbl
   Part No SW: 1Z0 919 283 B    HW: 1Z0 919 283 B
   Component: Parkhilfe 4-Kan H04 0020  
   Coding: 0000001
   Shop #: WSC 73430 790 08192
   VCID: 3D7742E86430D1A78C-8068

No fault code found.

End-------------------------(Elapsed Time: 01:57)--------------------------
 
   #2  

Jack@European_Parts

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Not VCDS related.

Did you consider if a test light can be illuminated from both wires one to ground and power at ABS pump and one from B+ to other wire at PUMP?

Does the pump operate when completing the ground at motor?
 
   #3  

Daddylonglegless

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Thanks for your reply.

Sorry, I didn't know that my ABS problem isn't VCDS related. I'll try to post my question in the correct category next time! Perhaps someone can move it?

I've only measured with a voltmeter as I'm abroad at the moment and have a limited supply of tools here. I'll give it a go with a test light as soon as I'm back.

May I ask what you mean with "Does the pump operate when completing the ground at motor"? Should I ground the motor directly?

Thanks,
Jo.
 
   #6  

MartinsX

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I measured the two thick wires at the top of the plug to the ABS unit, one red and one red/green. The red wire shows power, but the red/green one doesn't.

So my question is should the red/green wire have power on it?

Both wires should have constant voltage. Typical fault of MK5 based cars. Look for damaged wire somewhere behind battery/under battery try. This plastic shit with sharp corners use to cut insulation, water, dirt and salt from road gets into wire and You got insulation tube with green powder instead copper wire inside :D
 
   #8  

Daddylonglegless

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Thanks a lot for your advice MartinsX, it was exactly as you described. Green powder instead of copper wire inside!
For now I soldered it back together. I hope it lasts until it gets warmer and then I'll replace the wire.
 
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