Auto transmission fault skoda A7 DSG 7 speed

[mohamed]

There is a problem at the gearbox , when I start the car everything is well , after a while it pass the first , third and fifth gear
Switch it off and try again , it work probably ,after a time it pass the first , third and fifth gear
Is that a problem at the mechatronic control or the clutch 1 ????


The auto scan

Saturday,29,October,2016,15:02:26:22511
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 15.7.4.1 (x64)
Data version: 20160216
[url]www.Ross-Tech.com[/url]


VIN: TMBAC4NE4E0098772   License Plate: 
Mileage: 126778km-78776mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: NE (5Q0)
Scan: 01 02 03 08 09 10 15 16 17 19 42 44 52 5F

VIN: TMBAC4NE4E0098772   Mileage: 126778km-78776miles

01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
5F-Information Electr. -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine (J623-CHPA)       Labels: 04E-907-309-V1.clb
   Part No SW: 04E 906 016 M    HW: 04E 907 309 A
   Component: 1,4l R4 TSI   H08 5762  
   Revision: WAH08---    
   Coding: 01250012232400080000
   Shop #: WSC 73430 031 00121
   ASAM Dataset: EV_ECM14TFS01104E906016M 002008
   ROD: EV_ECM14TFS01104E906016M.rod
   VCID: AC144094C75C585E72-80F8

3 Faults Found:
17158 - Databus 
          U1123 00 [032] - Received Error Message
          Intermittent - Not Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 2
                    Mileage: 126776 km
                    Date: 2016.10.27
                    Time: 00:20:44

7150 - Implausible Data Received from Steering Angle Sensor Module (G85) 
          U0428 00 [032] - -
          Intermittent - Not Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Mileage: 126776 km
                    Date: 2016.10.27
                    Time: 00:20:44

10577 - MIL Request Signal Active (Check TCM for errors too!) 
          P1624 00 [039] - -
          Not Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Mileage: 126776 km
                    Date: 2016.10.27
                    Time: 00:47:41

Readiness: 0000 0000

-------------------------------------------------------------------------------
Address 02: Auto Trans (J743)       Labels: 0CW-927-769.clb
   Part No SW: 0CW 300 045     HW: 0AM 927 769 G
   Component: GSG DQ200-MQB H43 4530  
   Revision: 00043014    Serial number: CU501310097280
   Coding: 0014
   Shop #: WSC 73430 031 00121
   ASAM Dataset: EV_TCMDQ200021 001001
   ROD: EV_TCMDQ200021_SK25.rod
   VCID: F6A0A2FC4990528ED4-80A2

2 Faults Found:
10719 - Unable to Engage Gear 3 -or- Synchronization Gear 3 aborted 
          P074B 00 [136] - -
          MIL ON - Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 0
                    Fault Frequency: 3
                    Mileage: 126776 km
                    Date: 2016.10.27
                    Time: 00:44:01

10803 - Transmission Driving Direction Implausible 
          P1727 00 [072] - -
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 0
                    Fault Frequency: 4
                    Mileage: 126776 km
                    Date: 2016.10.27
                    Time: 00:44:04


-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels: 5Q0-907-379-ESP-V1.clb
   Part No SW: 5Q0 907 379 R    HW: 5Q0 907 379 F
   Component: EMB8 EHCB     H31 0356  
   Revision: 00000000    Serial number: 629330000004B2
   Coding: 1A076A9124291174007E060741C5245856248800608224B0002300004002
   Shop #: WSC 73430 031 00063
   ASAM Dataset: EV_Brake1UDSContiMK100ESP 033001
   ROD: EV_Brake1UDSContiMK100ESP_SK37.rod
   VCID: CBD6230862927F665B-809E

1 Fault Found:
0297 - Steering angle sensor 
          B1168 16 [008] - Voltage Too Low
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 58
                    Date: 2016.10.27
                    Time: 00:20:43


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 5G0-907-044.clb
   Part No SW: 5E0 907 044 E    HW: 5E0 907 044 E
   Component: Climatronic   H02 0805  
   Revision: 00001K06    
   Coding: 01010004000100010005000000100000
   Shop #: WSC 73430 031 00063
   ASAM Dataset: EV_ACClimaBHBVW37X 003017
   ROD: EV_ACClimaBHBVW37X_SK37.rod
   VCID: A71EBFB8DEBA7B069F-80F2

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels: 5Q0-937-08X-MV1.clb
   Part No SW: 5Q0 937 084 S    HW: 5Q0 937 084 S
   Component: BCM MQBAB M   H14 0112  
   Serial number: 00011328400065
   Coding: 0C101842404702FB07A04000000007000000000000000000000000000000
   Shop #: WSC 73430 790 00121
   ASAM Dataset: EV_BCMCONTI 011001
   ROD: EV_BCMBOSCH_AU37.rod
   VCID: C8DC1C0473E4947E76-809C

   Slave 1: 
   Subsystem 1 - Part No SW: 5E1 955 119     HW: 5E1 955 119   Labels: 5QX-955-119-V1.CLB
   Component: WWS371 131021  041 0570 
   Serial number:         131022225124
   Coding: 065DDD

   Slave 2: 
   Subsystem 2 - Part No SW: 5Q0 955 547     HW: 5Q0 955 547   Labels: 5Q0-955-547.CLB
   Component: RLFS  024 0042 
   Serial number: Y13M10D24H14M19S28S1
   Coding: 02805D

   Subsystem 3 - Part No SW: 6R0 959 591 B    HW: 6R0 959 591 B
   Component: J245 PS72.023  H02 0007 
   Serial number:     WOO24711290     
   Coding: 981803

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J791)       Labels: 5Q0-919-294.clb
   Part No SW: 5Q0 919 294 C    HW: 5Q0 919 294 A
   Component: PARKHILFE 8K  H02 0033  
   Revision: --------    Serial number: 94231329200418
   Coding: 0010050011
   Shop #: WSC 73430 790 00063
   ASAM Dataset: EV_EPHVA18AU3700000 002019
   ROD: EV_EPHVA18AU3700000_SK37.rod
   VCID: BB3673C83232CFE6EB-80EE

1 Fault Found:
13637426 - Databus 
          U1123 00 [008] - Received Error Message
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 2
                    Reset counter: 58
                    Mileage: 126776 km
                    Date: 2016.10.27
                    Time: 00:20:42


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels: 5Q0-959-655.clb
   Part No SW: 3Q0 959 655 AD    HW: 3Q0 959 655 AD
   Component: Airbag VW20   011 0189  
   Revision: --------    Serial number: 003P5PM9C3L$
   Coding: 88C0C00000000000400000CC000800000065
   Shop #: WSC 73430 790 00121
   ASAM Dataset: EV_AirbaVW20TS6VW48X 001116
   ROD: EV_AirbaVW20TS6VW48X_SK37.rod
   VCID: 804CC4241B546C3EFE-80D4

   Crash sensor for side airbag; driver side: 
   Subsystem 1 - Part No SW: -----------    HW: 454 001 310 13
   Component: SideSensor_Df  008 0887 
   Serial number: 3576U000000825D8FD0T
   Coding: 2D2D2D

   Crash sensor for side airbag; front passenger side: 
   Subsystem 2 - Part No SW: -----------    HW: 454 001 410 13
   Component: SideSensor_Pf  008 0887 
   Serial number: 3586U000000487B8FD0W
   Coding: 2D2D2D

   Crash sensor for side airbag; rear; driver side: 
   Subsystem 3 - Part No SW: -----------    HW: 454 800 810 13
   Component: SideSensor_Dr  111 0148 
   Serial number: 3516R76E30F020000003
   Coding: 2D2D2D

   Crash sensor for side airbag; rear; passenger side: 
   Subsystem 4 - Part No SW: -----------    HW: 454 801 210 13
   Component: SideSensor_Pr  111 0148 
   Serial number: 3526R3FE41E02000000A
   Coding: 2D2D2D

   Crash sensor for front airbag; driver side: 
   Subsystem 5 - Part No SW: -----------    HW: 454 802 109 13
   Component: FrontSensor_D  114 0149 
   Serial number: 3556VEBB60302000000B
   Coding: 2D2D2D

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel (J527)       Labels: 5Q0-953-549.clb
   Part No SW: 5Q0 953 507 E    HW: 5Q0 953 549 A
   Component: Lenks. Modul  007 0070  
   Revision: --------    Serial number: 25101304400033
   Coding: 1000
   Shop #: WSC 73430 031 00063
   ASAM Dataset: EV_SMLSKLOMQB 009001
   ROD: EV_SMLSKLOMQB_SK37.rod
   VCID: B83C6CC40304E4FE06-80EC

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels: 5G0-920-XXX-17.clb
   Part No SW: 5E0 920 861 B    HW: 5E0 920 861 B
   Component: KOMBI         233 2210  
   Coding: 07A402082080000801080A00000000
   Shop #: WSC 73430 031 00121
   ASAM Dataset: EV_DashBoardVDDMQBAB 008031
   ROD: EV_DashBoardVDDMQBAB_AU37.rod
   VCID: A600B2BCD9B0620EA4-80F2

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels: 5Q0-907-530-V1.clb
   Part No SW: 5Q0 907 530 L    HW: 5Q0 907 530 E
   Component: GW MQB Mid    124 1144  
   Revision: --------    Serial number: 0001190899
   Coding: 0101000020086400EF0002081C0F00000001000000000000000000000000
   Shop #: WSC 73430 790 00121
   ASAM Dataset: EV_GatewLear 009013
   ROD: EV_GatewLear.rod
   VCID: BA3876CC3D08F6EEF0-80EE

   Alternator: 

   Multifunction unit control module: 
   Subsystem 2 - Part No SW: 5E0 919 719     HW: 5E0 919 719 
   Component: E221__MFL-PR6  H04 0120 
   Serial number: 000000000A1140141013

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver (J386)       Labels: 5QX-959-X93-42.clb
   Part No SW: 5Q4 959 593     HW: 5Q4 959 593 
   Component: TSG FS        007 0006  
   Serial number: 0000076265702 
   Coding: 00150020D000020000001100
   Shop #: WSC 73430 790 00121
   ASAM Dataset: EV_DCUDriveSideEWMAXCONT 006001
   ROD: EV_DCUDriveSideEWMAXCONT_SK37.rod
   VCID: 8248CE2C15587E2EE8-80D6

   Subsystem 1 - Part No SW: 5Q0 959 811 A    HW: 5Q0 959 811 A
   Component: FOND_FHSG_DRV  005 0004 
   Serial number: 00000000000000874971
   Coding: 010200

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist (J500)       Labels: 5Q0-909-144.clb
   Part No SW: 5Q0 909 144 P    HW: 5Q0 909 144 P
   Component: EPS_MQB_ZFLS  122 1043  
   Coding: 0102
   Shop #: WSC 73430 790 00121
   ASAM Dataset: EV_SteerAssisMQB 010031
   ROD: EV_SteerAssisMQB.rod
   VCID: C1CA012050DEA536B1-8094

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. (J387)       Labels: 5QX-959-X92-52.clb
   Part No SW: 5Q4 959 592     HW: 5Q4 959 592 
   Component: TSG BFS       007 0006  
   Serial number: 0000080231616 
   Coding: 00150020D000020000001100
   Shop #: WSC 73430 790 00121
   ASAM Dataset: EV_DCUPasseSideEWMAXCONT 006001
   ROD: EV_DCUPasseSideEWMAXCONT_SK37.rod
   VCID: 814AC120105E6536F1-80D4

   Subsystem 1 - Part No SW: 5Q0 959 812 A    HW: 5Q0 959 812 A
   Component: FOND_FHSG_PSG  005 0004 
   Serial number: 00000000000000928085
   Coding: 190200

No fault code found.

-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794)       Labels: 5E0-035-MIB-ENT1.clb
   Part No SW: 5E0 035 887     HW: 5E0 035 887 
   Component: MU-E--ER      171 0141  
   Revision: --------    Serial number: 000085595901000
   Coding: 03730100FF0000005011000100110000000000840000010000
   Shop #: WSC 73430 790 00063
   ASAM Dataset: EV_MUEnt4CCONT 004052
   ROD: EV_MUEnt4CCONT_AU37.rod
   VCID: E99AF980082E8D7649-80BC

No fault code found.

End-------------------------(Elapsed Time: 01:47)--------------------------

 

[Jack@European_Parts]

Check hydraulic fluids for clutch actuation and kiss points adaption.

Heavier fluid or viscosity thickening agent may net a correction.

 

[mohamed]

Thanks for your reply

what is the amount of the oil of the clutches ?
I try to make the adaption , but I didnt find a way to do it
and the adaption and basic setting require a different way , as it want to choose a channel and enter 3 numbers

how could i do it ??
and if the oil is correct is it a problem at the clutch ?

 

[Jack@European_Parts]

Repair manual Mo.......

http://wiki.ross-tech.com/wiki/index.php/7-Speed_Direct_Shift_Gearbox_(DSG/0AM)

As far as ADP I would ask Uwe if something differs.

 

[mohamed]

thanks for your reply and iam waiting your reply

 

[mohamed]

IF the oil is correct it wil be a clutch problem thats right ?

 

[Jack@European_Parts]

Not always........could be adaption or even pump for oil being faulty etc.

Not cut and dry like you might want to hear.

Disassemble inspect and measure tolerances, if adaptions don't help or oil thickening agent.

 

[mohamed]

Okay , thank you , now we are waiting Uwe to tell me how to do the adaption

 

[Uwe]

Okay , thank you , now we are waiting Uwe to tell me how to do the adaption

I have no first-hand experience with this particular transmission.

-Uwe-

 

[Jack@European_Parts]

http://forums.ross-tech.com/showthread.php?8153-VW-Golf-6-7-speed-DSG-clutch-2-fault

 

[Jack@European_Parts]

Never fear Chinese pump them out cheap.........


http://www.ebay.com/sch/i.html?_fro...X0am+adaption.TRS0&_nkw=0am+adaption&_sacat=0

 

[Uwe]

http://forums.ross-tech.com/showthread.php?8153-VW-Golf-6-7-speed-DSG-clutch-2-fault

Uhm... Not really the same trans, and the TCU uses an older protocol.

-Uwe-

 

[mohamed]

Thanks for your replies

I will try with another clutch
And wait if any one could tell me how to do the adaption
Thanks

 

[Jack@European_Parts]

Sorry Mo I was looking at the hardware abstract in the auto-scan which say's 0AM

Address 02: Auto Trans (J743) Labels: 0CW-927-769.clb
Part No SW: 0CW 300 045 HW: 0AM 927 769 G


I look around and see if I can find anything when I get a few........

 

[Jack@European_Parts]

Hey Mo

This trans does support shims for clutch adjustment in the repair manual.
&
note..........

Risk of damage to gearbox.
When performing repairs, the breather opening on the mechatronic unit for dual clutch gearbox -J743- (-rear arrow-) and the gearbox breather (-front left arrow-) must be sealed off to avoid loss of fluid.
A If any oil escapes from the hydraulic fluid section of the mechatronic unit for dual clutch gearbox -J743-, it is not possible to replenish it or check the level! It is not possible to check the fill level of the hydraulic fluid section of the mechatronic unit for dual clutch gearbox -J743-.
B If oil escapes from the gear oil section, it can only be rectified by changing the gear oil. It is not possible to check the fill level.
C If the level of oil/fluid is too high or too low in either of the parts, the function of the gearbox will be impaired.
D The breather cap on the mechatronic unit is destroyed during removal and must be renewed.

 

[The One]

Yes you can re-shim the clutch, shims are in-expensive, however if you're going to all the trouble to re-shim it, maybe a better option would be to replace the whole clutch pack (and re-shim it), that way you're not relying on the k1 and k2 tolerances listed on the worn clutch to do your measurements, in my experience, re-shimming a set of old clutches will either cure all issues, or result in you wasting your time and having to replace the clutch pack regardless, 50-50.

 

[Jack@European_Parts]

Yes you can re-shim the clutch, shims are in-expensive, however if you're going to all the trouble to re-shim it, maybe a better option would be to replace the whole clutch pack (and re-shim it), that way you're not relying on the k1 and k2 tolerances listed on the worn clutch to do your measurements, in my experience, re-shimming a set of old clutches will either cure all issues, or result in you wasting your time and having to replace the clutch pack regardless, 50-50.

That's why I like the oil viscosity modifier because it gets just a slight bump under heat to indicate or correct a path.

 

[mohamed]

Thanks for all your support I haved tried by another clutch , and the same problem , now I will try by another mechatronic pump and tell you the update

 

[Jack@European_Parts]

One day people will engage my madness of friction modifiers after reading these important links.


https://en.wikipedia.org/wiki/Pascal's_law

https://en.wikipedia.org/wiki/Boyle's_law

https://en.wikipedia.org/wiki/Rheology

 

[mohamed]

The problem as it is , the last thing I should try is the basic setting , but i still did not know how to do it