2006 Audi A6 3.2 engine failure ..

   #1  

dhbpac

Verified VCDS User
Verified
Joined
Dec 27, 2014
Messages
23
Reaction score
6
Location
USA
VCDS Serial number
C?ID=234854
Apparently I've had a sudden catastrophic failure of the timing chain (or thereabouts) at roughly 145k miles and need to make a decision.

It was a 3.2L BKH engine.

Since it's only about halfway through what I thought would be its expected life (and thus, the loan to pay for it ...), I'm trying to figure out which option I should pursue:

a) new / rebuilt engine
b) rebuild this engine
c) find a different engine (newer, more reliable, etc.)
d) sell it off for parts
e) tow it to the edge of a cliff and push it over.

Anyone have any experience on (a), (b) or (c)?

All input is appreciated!
 
   #2  

Jef

Ross-Tech Employee
Staff member
Ross-Tech Employee
Joined
Jan 29, 2014
Messages
3,568
Reaction score
5,869
Location
HQ
If it were me.... and one of my cars, I'd rebuild the engine if the major parts in good condition.

If the engine isn't worth rebuilding, then my next option would be to get a good used engine and replace some critical parts.

Now if the car is a crap wagon, everything is falling apart, smells, paint all messed up.... then option D, followed by option E is the way to go.
 
  • Like
Reactions: Uwe
   #3  

dhbpac

Verified VCDS User
Verified
Joined
Dec 27, 2014
Messages
23
Reaction score
6
Location
USA
VCDS Serial number
C?ID=234854
If it were me.... and one of my cars, I'd rebuild the engine if the major parts in good condition.

If the engine isn't worth rebuilding, then my next option would be to get a good used engine and replace some critical parts.

Now if the car is a crap wagon, everything is falling apart, smells, paint all messed up.... then option D, followed by option E is the way to go.

Actually everything else is in pretty dern great shape. Would love to get it back on the road, and am trying to figure out how to do that - if the wife decides that's the way we're going ...
 
  • Like
Reactions: Uwe
   #4  

ivagp

Verified VCDS User
Verified
Joined
Jul 15, 2014
Messages
702
Reaction score
285
Location
USA
VCDS Serial number
C?ID=95551
what happend exactly. and what is the estimate u have recived
 
   #5  

dhbpac

Verified VCDS User
Verified
Joined
Dec 27, 2014
Messages
23
Reaction score
6
Location
USA
VCDS Serial number
C?ID=234854
what happend exactly. and what is the estimate u have recived

Kind of like diagnosing Alzheimer's ... you have a certain set of occurrences that are consistent with a diagnoses, but you really don't know for sure until you do an autopsy.

That said, I'm reasonably certain it's the dreaded timing chain tensioner problem.

Taking it to the guys at NGP Racing (http://www.ngpracing.com/) tomorrow afternoon to have a look.

Current ballpark guesstimate for replacement engine with new chains & guides is about two weeks and $7500.

For a rebuild maybe 3-4 weeks with less cost, but that would obviously depend on what they find.
 
   #6  

Jef

Ross-Tech Employee
Staff member
Ross-Tech Employee
Joined
Jan 29, 2014
Messages
3,568
Reaction score
5,869
Location
HQ
Then to me, it sounds like it is worth fixing the engine.
 
   #7  

ivagp

Verified VCDS User
Verified
Joined
Jul 15, 2014
Messages
702
Reaction score
285
Location
USA
VCDS Serial number
C?ID=95551
dose the engine run? dose the engine make noises? can u drive the car? when u say catastrophic failure that usally means engine wont turn, dropped a valve or crank seized so on and so forth
 
   #8  

dhbpac

Verified VCDS User
Verified
Joined
Dec 27, 2014
Messages
23
Reaction score
6
Location
USA
VCDS Serial number
C?ID=234854
dose the engine run? dose the engine make noises? can u drive the car? when u say catastrophic failure that usally means engine wont turn, dropped a valve or crank seized so on and so forth

Not quite as bad as a seized crank, but definite valve-on-piston crunchy sounds. Too much sound to even try to run.
 
   #9  

ivagp

Verified VCDS User
Verified
Joined
Jul 15, 2014
Messages
702
Reaction score
285
Location
USA
VCDS Serial number
C?ID=95551
ur car is worth about 7500 in running condition. dont throw good money after bad money
 
   #10  

dhbpac

Verified VCDS User
Verified
Joined
Dec 27, 2014
Messages
23
Reaction score
6
Location
USA
VCDS Serial number
C?ID=234854
ur car is worth about 7500 in running condition. dont throw good money after bad money

Early indication is that the timing chain may have slipped. Not ruling out subsequent damage / repair at the moment, but they think they can repair it (and replace chains, etc.) without removing the engine.

Time will tell ...
 
  • Like
Reactions: Uwe
   #11  

dhbpac

Verified VCDS User
Verified
Joined
Dec 27, 2014
Messages
23
Reaction score
6
Location
USA
VCDS Serial number
C?ID=234854
Early indication is that the timing chain may have slipped. Not ruling out subsequent damage / repair at the moment, but they think they can repair it (and replace chains, etc.) without removing the engine.

Time will tell ...


And ... of course it's never that simple. Cracked cam girdle, needs a new head. They can't seem to find a pax-side head that's not already on an engine, so they want to drop a "new" engine in it. Two options, 86k w/o replacing chains, or somewhere b/w 103-140k and replacing the chains (at an extra $1200).

Love the car to death, but maybe it's death-do-us-part.

13151421_10156878621980788_1889750277071103250_n.jpg
 
   #12  

Uwe

Benevolent Dictator
Administrator
Joined
Jan 29, 2014
Messages
43,195
Reaction score
30,498
Location
USA
VCDS Serial number
HC100001
^ Cannot click LIKE. Maybe we need a "Condolences" button?

Now correct me if I'm wrong, but what I'm seeing cracked there is a cam bearing cap. Is there more damage that's less obvious?

-Uwe-
 
   #13  

Dana

Administrator
Staff member
Administrator
Ross-Tech Employee
Joined
Jan 29, 2014
Messages
5,400
Reaction score
8,068
Location
Western PA, USA
I clicked Like as you posted Uwe - but yeah....in a condolences way!
 
  • Like
Reactions: Uwe
   #14  

dhbpac

Verified VCDS User
Verified
Joined
Dec 27, 2014
Messages
23
Reaction score
6
Location
USA
VCDS Serial number
C?ID=234854
^ Cannot click LIKE. Maybe we need a "Condolences" button?

Now correct me if I'm wrong, but what I'm seeing cracked there is a cam bearing cap. Is there more damage that's less obvious?

-Uwe-

At least one of the lifters on the same side is hozed as well (but only being a rank amateur gearhead, I can't see it in the pic).

Those are the only two things specifically mentioned, aside - of course - from the timing chain, tensioner, and related stuff.

13164477_10156879680305788_7344956876486104739_n.jpg
 
   #15  

DrPeter

Ross-Tech Employee
Ross-Tech Employee
Joined
Jan 29, 2014
Messages
1,813
Reaction score
3,373
Location
16.4905° S, 151.7375° W
- The 3.2L BKH cylinder heads have a "Bearing bracket" or 'plate' that is bolted to the top of the cylinder head.

This cast part is not sold separately and is machined matched for the head/cams. The cylinder head cover/valve cover is bolted on top of that.

Much like the Chain drive 2.0L engine.



drpeter
 
Top