VW Touran xenon retrofit high beams not working

   #1  

automech

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Hello,

I have a friend who mounted xenon headlights to 2011 Touran, everything in 09 seems coded OK, because it's based on second Touran with factory xenon.
The problem is high beams are not working and I cannot code the 55 module (message 31 request out of range).

Can somebody help me solve problem?? I have updated the BCM to newest SW but still no changes.


Also I should mention that cluster is swaped from Tiguan Color TFT.

Code:
Tuesday,05,April,2016,20:48:43:22573
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 7 x64
VCDS Version: 15.7.4.1 (x64)
Data version: 20160216
www.Ross-Tech.com

Workshop Code: 444 00001 012345

VIN: WVGZZZ1TZBW043181   License Plate: 
Mileage: 273170km-169739mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 1T (7N0)
Scan: 01 03 08 09 10 15 16 17 18 19 25 2E 37 42 44 46 52 55 56 61
          62 72 77

VIN: WVGZZZ1TZBW043181   Mileage: 273170km-169739miles

01-Engine -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
10-Park/Steer Assist -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
18-Aux. Heat -- Status: OK 0000
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
2E-Media Player 3 -- Status: OK 0000
37-Navigation -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
55-Headlight Range -- Status: Malfunction 0010
56-Radio -- Status: OK 0000
61-Battery Regul. -- Status: Malfunction 0010
62-Door, Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
77-Telephone -- Status: OK 0000
 
-------------------------------------------------------------------------------
Address 01: Engine (J623-CAYC)       Labels: 03L-906-023-CAY.clb
   Part No SW: 03L 906 023 AR    HW: 03L 906 023 A
   Component: 1,6l R4 CR td H23 9615  
   Revision: --H23---    Serial number: 00000000000000
   Coding: 00194016032400080000
   Shop #: WSC 01324 020 00200
   ASAM Dataset: EV_ECM16TDI02103L906023AR 003007
   ROD: EV_ECM16TDI02103L906023AQ.rod
   VCID: 76E38EF2C99F108E54-8022

No fault code found.
Readiness: 1110 1000

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels: 1K0-907-379-60EC1F.clb
   Part No SW: 1K0 907 379 BE    HW: 1K0 907 379 BE
   Component: ESP MK60EC1   H31 0108  
   Revision: 00H31001    
   Coding: 323B401609260EFD4C0C02EC901A7041310000
   Shop #: WSC 01324 020 00200
   VCID: 76E38EF2C19F108E54-8022

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255)       Labels: 5K0-907-044.clb
   Part No SW: 5K0 907 044 DT    HW: 5K0 907 044 DT
   Component: Climatronic   H17 1010  
   Revision: 00003001    
   Coding: 0000000002
   Shop #: WSC 01324 020 00200
   ASAM Dataset: EV_Climatronic A01010
   ROD: EV_ClimaAutoBasis_VW36.rod
   VCID: 000FE82A9B5B2E3E7E-8054

1 Fault Found:
9481988 - Air Quality Sensor 
          B10AF 04 [009] - Internal System Fault
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 3
                    Fault Frequency: 1
                    Reset counter: 231
                    Mileage: 273177 km
                    Date: 2016.04.05
                    Time: 20:36:52


-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels: 1K0-937-08x-09.clb
   Part No SW: 5K0 937 087 M    HW: 5K0 937 087 M
   Component: BCM PQ35 H    011 1048  
   Revision: BE011001    
   Coding: 40180A3888251AE0400800C0540011E44B559008626DA120E484C7000049
   Shop #: WSC 04941 123 12345
   VCID: 3F8D2BD6AE2591C647-806A

   Subsystem 1 - Part No: 1T1 955 119 A  Labels: 1KX-955-119.CLB
   Component: Wischer 25101  26  0512 
   Coding: 009795

   Subsystem 2 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
   Component: RLS 291010 05  54  0403 
   Coding: 0330ED

2 Faults Found:
01565 - Luggage Compartment Light (W3) 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 231
                    Mileage: 273177 km
                    Time Indication: 0
                    Date: 2016.04.05
                    Time: 20:34:28

             Freeze Frame:
                        Term 15 On
                    Voltage: 13.75 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF

03384 - Windshield Washer Jet Heating 
            010 - Open or Short to Plus
             Freeze Frame:
                    Fault Status: 01101010
                    Fault Priority: 4
                    Fault Frequency: 1
                    Reset counter: 231
                    Mileage: 273177 km
                    Time Indication: 0
                    Date: 2016.04.05
                    Time: 20:34:29

             Freeze Frame:
                        Term 15 On
                    Voltage: 13.75 V
                        ON
                        ON
                        OFF
                        OFF
                        OFF


-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels: 1Q0-919-475.clb
   Part No SW: 5N0 919 475 D    HW: 1Q0 919 475 
   Component: PARKHILFE 4K  H02 0045  
   Revision: --------    Serial number: 65031030106567
   Coding: 108001
   Shop #: WSC 01324 020 00200
   ASAM Dataset: EV_EPHVA14VW3680000 001005
   ROD: EV_EPHVA14VW3680000.rod
   VCID: 3A7B5AC2BD07B4EE70-806E

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 1T0-909-605.lbl
   Part No SW: 1T0 909 605 E    HW: 1T0 909 605 E
   Component: 02 AIRBAG VW8   022 0100  
   Revision: 02022000    Serial number: 003K4D017UPH  
   Coding: 0012338
   Shop #: WSC 01324 020 00200
   VCID: 377D43F64615A9868F-8062

   Subsystem 1 - Serial number: 6332QSME41754D12C

   Subsystem 2 - Serial number: 6342QSME427514087

   Subsystem 3 - Serial number: 6352QSME4F7B2814T

   Subsystem 4 - Serial number: 6362QSME4B7A2E2C/

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel (J527)       Labels: 5K0-953-569.clb
   Part No SW: 5K0 953 501 BH    HW: 5K0 953 569 L
   Component: LENKS.MODUL   009 0136  
   Revision: FF010039    Serial number: 20101109200011
   Coding: 118A140000
   Shop #: WSC 01324 020 00200
   ASAM Dataset: EV_VW360SteerWheelUDS A03004
   ROD: EV_VW360SteerWheelUDS.rod
   VCID: 71E9BDEEA0F137B681-8024

   Multi Function Steering Wheel Control Module: 
   Subsystem 1 - Part No SW: 5K0 959 542 A    HW: 5K0 959 542 A  Labels: 3C8-959-537.CLB
   Component: E221__MFL-TAS  H07 0013 
   Coding: 820000

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels: 5K0-920-xxx-17.clb
   Part No SW: 5N0 920 883 C    HW: 5N0 920 883 C
   Component: KOMBI         H04 0611  
   Serial number: 00000000000000
   Coding: 181900
   Shop #: WSC 01357 011 00200
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04723
   ROD: EV_Kombi_UDS_VDD_RM09_SK35.rod
   VCID: 346774FA9F63429EAA-8060

No fault code found.

-------------------------------------------------------------------------------
Address 18: Aux. Heat        Labels: 1K0-815-071.clb
   Part No: 7N0 963 271 A
   Component: Zuheizer        051 2630  
   Revision: 00051000    Serial number: 09022126000000
   Coding: 0000011
   Shop #: WSC 01324 020 00200
   VCID: 326B72E2AD774CAEB8-8066

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533)       Labels: 7N0-907-530-V2.clb
   Part No SW: 7N0 907 530 BA    HW: 7N0 907 530 AL
   Component: J533  Gateway H58 1663  
   Revision:   H58       Serial number: 150714F2000023
   Coding: 358002
   Shop #: WSC 45655 001 104857
   VCID: 70EFB8EAA3FB3EBE8E-8024

1 Fault Found:
03406 - Control Module for Battery Monitoring 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 231
                    Mileage: 273177 km
                    Time Indication: 0
                    Date: 2016.04.05
                    Time: 20:32:56


-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels: 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H04 0611  
   Serial number: 00000000000000
   Coding: 000000
   Shop #: WSC 01357 011 00200
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
   ROD: EV_Immo_UDS_VDD_RM09_SE25.rod
   VCID: 6ADBAA828D27C46EC0-803E

No fault code found.

-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650)       Labels: 5N0-035-342.lbl
   Part No SW: 5N0 035 342 C    HW: 5N0 035 342 C
   Component: SG EXT.PLAYER H13 0111  
   Revision: A1001003    Serial number: 7668842272    
   Coding: 020000
   Shop #: WSC 01324 020 00200
   VCID: 275D93B656B539061F-8072

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation (J0506)       Labels: 1T0-035-680.clb
   Part No SW: 1T0 035 680 D    HW: 1T0 035 680 D
   Component: RNS-MID       H55 3980  
   Revision: AB001001    Serial number: VWZ6Z7L4288563
   Coding: 04000400030000910000
   Shop #: WSC 12345 123 12345
   VCID: 2F6D7B967E456146D7-807A

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels: 1K0-959-701-MAX3.lbl
   Part No SW: 1T0 959 701 AA    HW: 1T0 959 701 AA
   Component: Tuer-SG         009 2121  
   Coding: 0004279
   Shop #: WSC 01324 020 00200
   VCID: 76E38EF2019F108E54-8022

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 5N1-909-144.clb
   Part No SW: 5N1 909 144 L    HW: 5N1 909 148 G
   Component: J500__APA-BS KL.292 0802  
   Revision: 1AH03729    Serial number: 00103000424001
   Coding: 0000258
   Shop #: WSC 01324 020 00200
   VCID: 3B755FC67A3D8DE66B-806E

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MAX3.lbl
   Part No SW: 1T0 959 702 S    HW: 1T0 959 702 S
   Component: Tuer-SG         009 2111  
   Coding: 0004535
   Shop #: WSC 01324 020 00200
   VCID: 489F300A3BEBD67EF6-801C

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range (J745)       Labels: 5M0-907-357-V3.clb
   Part No SW: 5M0 907 357 F    HW: 7L6 907 357 C
   Component: AFS-ECU       H04 0111  
   Revision: --------    Serial number: --------------
   Coding: 089200000B000200
   Shop #: WSC 01383 790 50316
   ASAM Dataset: EV_HeadlRegulVWAFSPt 002016
   ROD: EV_HeadlRegulVWAFSPt_SE36.rod
   VCID: 377D43F68E15A9868F-8062

   Left_headlamp_power_output_stage: 
   Subsystem 1 - Part No SW: 1T0 941 329 A    HW: 1T0 941 329 A  Labels: 3D0-941-329.CLB
   Component: LeiMo links  H06 0007 
   Coding: 390000

   Right_headlamp_power_output_stage: 
   Subsystem 2 - Part No SW: 1T0 941 329 A    HW: 1T0 941 329 A  Labels: 3D0-941-329.CLB
   Component: LeiMo rechts  H06 0007 
   Coding: 390000

3 Faults Found:
13636608 - Control Module Incorrectly Coded 
          U1014 00 [137] - -
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 231
                    Mileage: 273177 km
                    Date: 2016.04.05
                    Time: 20:31:56

5276145 - Power Output Module for Left Headlamp 
          C1081 F1 [137] - Incorrectly Coded
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 231
                    Mileage: 273177 km
                    Date: 2016.04.05
                    Time: 20:31:56

5276401 - Power Output Module for Right Headlamp 
          C1082 F1 [137] - Incorrectly Coded
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 231
                    Mileage: 273177 km
                    Date: 2016.04.05
                    Time: 20:31:56


-------------------------------------------------------------------------------
Address 56: Radio (J0506)       Labels: 1T0-035-680.clb
   Part No SW: 1T0 035 680 D    HW: 1T0 035 680 D
   Component: RNS-MID       H55 3980  
   Revision: AB001001    Serial number: VWZ6Z7L4288563
   Coding: 04000400030000910000
   Shop #: WSC 12345 123 12345
   VCID: 2F6D7B967E456146D7-807A

2 Faults Found:
00467 - TV Tuner (R78) 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 231
                    Mileage: 273177 km
                    Time Indication: 0
                    Date: 2016.04.05
                    Time: 20:47:35

02873 - Control Module for Back-Up Camera (J772) 
            004 - No Signal/Communication
             Freeze Frame:
                    Fault Status: 01100100
                    Fault Priority: 5
                    Fault Frequency: 1
                    Reset counter: 231
                    Mileage: 273177 km
                    Time Indication: 0
                    Date: 2016.04.05
                    Time: 20:47:36


-------------------------------------------------------------------------------
Address 61: Battery Regul. (J840)       Labels: 1K0-907-534.clb
   Part No SW: 7N0 907 534     HW: 7N0 907 530 AL
   Component: Batt.regelung H58 1663  
   Serial number: 150714F2000023
   Coding: 330F1873
   Shop #: WSC 45655 001 104857
   VCID: 71E9BDEEA8F137B681-8024

1 Fault Found:
02071 - Local Databus 
            012 - Electrical Fault in Circuit
             Freeze Frame:
                    Fault Status: 01101100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 231
                    Mileage: 273177 km
                    Time Indication: 0
                    Date: 2016.04.05
                    Time: 20:38:53


-------------------------------------------------------------------------------
Address 62: Door, Rear Left        Labels: 1K0-959-703-GEN3.lbl
   Part No SW: 5K0 959 703 A    HW: 5K0 959 703 A
   Component: Tuer-SG         007 2104  
   Coding: 0000144
   Shop #: WSC 01324 020 1012552
   VCID: 326B72E2AD774CAEB8-8066

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right        Labels: 1K0-959-704-GEN3.lbl
   Part No SW: 5K0 959 704 A    HW: 5K0 959 704 A
   Component: Tuer-SG         007 2104  
   Coding: 0000144
   Shop #: WSC 01324 020 1012552
   VCID: 336577E6526D45A6B3-8066

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone (J412)       Labels: 3C8-035-730-A.clb
   Part No SW: 3C8 035 730 B    HW: 3C8 035 730 B
   Component: Telefon       011 0723  
   Revision: --------    Serial number: 35909603157103
   Coding: 080100010100010000000501
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_UHVPremi A02003
   ROD: EV_UHVPremi_SE36.rod
   VCID: 224B82A23597DC2E48-8076

No fault code found.

End-------------------------(Elapsed Time: 03:02)--------------------------
 
   #2  

martijn v o

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If this is the same as the VW passat:

First erase fault codes, then adjust headlights in 10- adaption. You have to install a levelsensor on the rear axle.
Installed the xenon with pinning the new connector or with an adapter?
For the high beam connect the right wires to the BCM module. or connect the right wires from the old high beam to the new high beam.

Also coding on the BCM installed xenon with shutter.
 
   #3  

automech

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All sensors are mounted, wiring checked three times from BCM to the lamps. Connection is made with new 14 pin connector.

I tried code 09 as xenon with shutter and bi-xenon headlights with high beam, still same result.
Also when trying to code 55 i tried the erasing faults, adjusting and then coding in one ignition cycle.
 
   #4  

martijn v o

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position wiring high beam from BCM to lights on position 11?
 
   #5  

automech

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All wires connected as WD says. Today we reconnected old cluster to see if it change anything, but no effect.
 
   #6  

vioelectric

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What type of headlight do you have? Is pin 11 fitted on headlight? If you have pin 11 and you connect correctly to BCM try this in BCM
Code:
40180A3888251AE0400800C0540009E44B559008626DA120E484C7000041
or same codding but with 00 on byte 18.
 
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   #7  

automech

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Sorry for delay but I forgot about this thread. Xenons now works all good, I needed to upload proper dataset to 55 module, and then it allowed to code.
 
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   #8  

Piotr

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Cześć,
Czy rozwiązałeś problem ze światłami drogowymi, bo mam ten sam problem z plikiem zdc który wrzuciłeś i jaki kod dostępu do kodowania 55.
 
   #9  

PetrolDave

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Cześć,
Czy rozwiązałeś problem ze światłami drogowymi, bo mam ten sam problem z plikiem zdc który wrzuciłeś i jaki kod dostępu do kodowania 55.
The language of this forum is English, please only post in English.
 
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