Options for overhauling Phaeton air suspension

   #1  

jyoung8607

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My 2006 Phaeton has been sitting for about a year and a half with a blown air strut. Runs great and moves, but can't really leave my driveway. If I put it back on the road (and I'm teetering on that) I'd want to refresh the airbags on all four corners, not just the blown one. I am good friends with the Phaeton suspension controller and am perfectly comfortable doing the swap, but I'm having a bit of decision paralysis around the replacement.

Options:

1. Factory replacements, NLA.
2. Bilstein B4 OE replacements. $2000 per corner, $8000 total. I can swing it but I'd have to sleep on the couch for a week.
3. Have RMT rebuild my existing struts. $500/corner, $2000 total. Feel fine about the rebagging, but the dampers have 120k on them...
4. eBay mystery brand air struts. $250/corner, $1000 total. Who knows, and I **do not** like the huge claimed cross-reference range for cars that originally had different part numbers for a reason.
5. Retrofit coilovers. Not sure who makes a good kit. I'm willing to lose height adjustment, prefer to keep adjustable damping, not willing to lose luxobarge ride quality.
6. Chuck it in the fuck-it bucket. I love the car and I can spare the money, but I could use the life-priority simplification.

What are people doing these days for Bentley / Phaeton suspension overhauls?

Obligatory Auto-Scan. There's a couple other issues in there. Don't worry about them.

Code:
Friday,13,March,2026,14:54:32:50497
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 11 x64
VCDS Version: 26.2.0.1 (x64)  HEX-NET2 CB: 0.4709.5
Data version: 20251222 DS375.0
www.Ross-Tech.com


VIN: WVWAK03D868005728   License Plate:
Mileage: 202210km-125647mi   Repair Order:



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 3D (3D - VW Phaeton (2002 > 2006))
Scan: 01 02 03 05 06 07 08 09 11 13 15 16 17 18 19 23 27 28 29 2E
          34 36 37 38 39 46 47 55 56 57 65 66 68 69 71 75 76 77
 
VIN: WVWAK03D868005728   Mileage: 202210km-125647miles
-------------------------------------------------------------------------------
Address 01: Engine        Labels: 07C-906-018-BAP1.lbl
   Part No SW: 07C 906 018 AJ    HW: 000 000 000 00
   Component: D1-6.0L-AT-LEV2 G  ª8188 
   Revision: --H01---    Serial number: VWZ3Z0F7470400
   Coding: 0000173
   Shop #: WSC 03738 444 38140
   VCID: 6D8CA2FDD18DAA72104-5160
   VINID: 9E69D16C00D42062000051C2200EC208EB

5 Faults Found:
001072 - Catalyst System; Bank 2
               P0430 - 002 - Efficiency Below Threshold - Intermittent
             Freeze Frame:
                    Fault Status: 00110010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 200029 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 1443 /min
                    Load: 36.8 %
                    Speed: 60.0 km/h
                    Temperature: 108.0°C
                    Temperature: 42.0°C
                    Absolute Pres.: 970.0 mbar
                    Voltage: 12.446 V

001299 - Incorrect Immobilizer Key
               P0513 - 008 -  - Intermittent
             Freeze Frame:
                    Fault Status: 00101000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 200173 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 1506 /min
                    Load: 29.0 %
                    Speed: 0.0 km/h
                    Temperature: 17.0°C
                    Temperature: 21.0°C
                    Absolute Pres.: 970.0 mbar
                    Voltage: 10.668 V

005668 - MIL Request Signal Active (Check TCM for errors too!)
               P1624 - 008 -  - Intermittent
             Freeze Frame:
                    Fault Status: 00101000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 202214 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 1317 /min
                    Load: 36.5 %
                    Speed: 0.0 km/h
                    Temperature: 15.0°C
                    Temperature: 20.0°C
                    Absolute Pres.: 970.0 mbar
                    Voltage: 10.160 V

001152 - Coolant Fan Control Circuit 1
               P0480 - 004 - Electrical Malfunction - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 202214 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 1319 /min
                    Load: 34.5 %
                    Speed: 0.0 km/h
                    Temperature: 17.0°C
                    Temperature: 27.0°C
                    Absolute Pres.: 970.0 mbar
                    Voltage: 9.525 V

006435 - Please Check DTC Memory of ECU Number 2
               P1923 - 008 -
             Freeze Frame:
                    Fault Status: 01101000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 202214 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 0 /min
                    Load: 0.0 %
                    Speed: 0.0 km/h
                    Temperature: 4.0°C
                    Temperature: 7.0°C
                    Absolute Pres.: 950.0 mbar
                    Voltage: 11.684 V

Readiness: 0010 1001

-------------------------------------------------------------------------------
Address 02: Auto Trans        Labels: 3D0-927-156.lbl
   Part No: 3D0 927 156 AB
   Component: AG5 01L 6.0lW12 USA 1010 
   Coding: 0000002
   Shop #: WSC 00000 000 00000
   VCID: 6882D3E9FE6F8F5A632-5160

3 Faults Found:
18265 - Load Signal
            P1857 - 003 - Error Message from ECU - Intermittent
17090 - Transmission Range Sensor (F125)
            P0706 - 003 - Implausible Signal - Intermittent
18161 - Tiptronic Switch (F189)
            P1753 - 003 - Implausible Signal - Intermittent

-------------------------------------------------------------------------------
Address 03: ABS Brakes        Labels: 3D0-614-517.lbl
   Part No: 3D0 614 517 AK
   Component: ESP 5.7 allrad  H33 0047 
   Coding: 0008397
   Shop #: WSC 01065 000 00000
   VCID: 6B88ACE5EF99A4420E0-51A8

2 Faults Found:
01119 - Gear Recognition Signal
            000 - - - Intermittent
01826 - Sensor for Steering Angle (G85); Supply Voltage Terminal 30
            000 - -

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth.        Labels: 3D0-909-13x-05.lbl
   Part No SW: 3D0 909 137 C    HW: 5WK 484 97
   Component: G1 Kessy            6700 
   Revision: 67006015    Serial number: VWZ3Z0F7470400
   Coding: 0213228
   Shop #: WSC 01065 000 00000
   VCID: 270090D533F14022AA8-5160

   Subsystem 1 - Part No: XXXXXXXXXXX
   Component: ELV                 XXXX

4 Faults Found:
00668 - Supply Voltage Terminal 30
            009 - Open or Short to Ground - Intermittent
00087 - Terminal 30 for Starting Relevant Consumers
            009 - Open or Short to Ground - Intermittent
00184 - Control Circuit for Engine Start/Stop Switch
            007 - Short to Ground - Intermittent
00185 - Control Circuit; Relay for Supply Voltage Terminal 15
            009 - Open or Short to Ground - Intermittent

-------------------------------------------------------------------------------
Address 06: Seat Mem. Pass        Labels: 3D0-959-759.lbl
   Part No: 3D0 959 759 CA
   Component: Sitzmemory D1 BF    1720 
   Coding: 0000003
   Shop #: WSC 01065 000 00000
   VCID: 77A08095A3D110A2FA8-5160

1 Fault Found:
00668 - Supply Voltage Terminal 30
            002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 07: Control Head        Labels: 3D0-035-00x-07.lbl
   Part No: 3D0 035 008 QX
   Component:    ZAB COCKPIT      9923 
   Coding: 0500305
   Shop #: WSC 03207 444 84420
   VCID: 0052EB49F61F571ACB2-5160

9 Faults Found:
00384 - Optical Databus
            004 - No Signal/Communication
00668 - Supply Voltage Terminal 30
            002 - Lower Limit Exceeded - Intermittent
00385 - Positive Output Audio Channel for Speech/Telephone
            012 - Electrical Fault in Circuit - Intermittent
00386 - Negative Output Audio Channel for Speech/Telephone
            012 - Electrical Fault in Circuit - Intermittent
00387 - Plus Output Audio Channel for Navigation Announcements
            012 - Electrical Fault in Circuit - Intermittent
00388 - Negative Output Audio Channel for Navigation Messages
            012 - Electrical Fault in Circuit - Intermittent
00856 - Radio Antenna
            007 - Short to Ground - Intermittent
00823 - Line-Output; Front Left
            012 - Electrical Fault in Circuit - Intermittent
00859 - Line-Output; Front Right
            012 - Electrical Fault in Circuit - Intermittent

-------------------------------------------------------------------------------
Address 08: Auto HVAC        Labels: 3D0-907-040.lbl
   Part No: 3D0 907 040 J
   Component: Climatronic D1      2031 
   Coding: 0000002
   Shop #: WSC 01065 000 00000
   VCID: 251C9ADD49FD5232984-5160

5 Faults Found:
00710 - Defroster Flap Positioning Motor (V107)
            014 - Defective - Intermittent
00022 - Motor for Warm-Air Flap; Center Console Rear Right (V201)
            014 - Defective - Intermittent
00716 - Air recirculation Flap Positioning Motor (V113)
            005 - No or Incorrect Basic Setting / Adaptation
01274 - Air Flow Flap Positioning Motor (V71)
            005 - No or Incorrect Basic Setting / Adaptation
00445 - Loss of Refrigerant
            000 - - - Intermittent

-------------------------------------------------------------------------------
Address 09: Cent. Elect.        Labels: 3D0-937-049-V1.clb
   Part No: 3D0 937 049 H
   Component: STG.Bordnetz        5101 
   Coding: 0000003
   Shop #: WSC 03207 444 84420
   VCID: 2F3078F51B011862628-5160

2 Faults Found:
01117 - Generator Terminal DF Load Signal
            008 - Implausible Signal - Intermittent
00907 - Intervention load Management
            000 - -

-------------------------------------------------------------------------------
Address 11: Engine II        Labels: 07C-906-018-BAP2.lbl
   Part No SW: 07C 906 018 AJ    HW: 000 000 000 00
   Component: D1-6.0L-AT-LEV2 G  ª8188 
   Revision: --H01---    Serial number: VWZ3Z0F7470400
   Coding: 0000173
   Shop #: WSC 03738 444 38140
   VCID: 6D8CA2FDD18DAA72104-5160

3 Faults Found:
012952 - Catalyst System; Bank 3
               P3298 - 002 - Efficiency Below Threshold - Intermittent
             Freeze Frame:
                    Fault Status: 00110010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 200029 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 1395 /min
                    Load: 49.8 %
                    Speed: 56.0 km/h
                    Temperature: 105.0°C
                    Temperature: 43.0°C
                    Absolute Pres.: 970.0 mbar
                    Voltage: 12.573 V

012953 - Catalyst System; Bank 4
               P3299 - 002 - Efficiency Below Threshold - Intermittent
             Freeze Frame:
                    Fault Status: 00110010
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 200029 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 1403 /min
                    Load: 41.9 %
                    Speed: 57.0 km/h
                    Temperature: 105.0°C
                    Temperature: 43.0°C
                    Absolute Pres.: 970.0 mbar
                    Voltage: 12.446 V

001299 - Incorrect Immobilizer Key
               P0513 - 008 -  - Intermittent
             Freeze Frame:
                    Fault Status: 00101000
                    Fault Priority: 0
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 200173 km
                    Time Indication: 0

             Freeze Frame:
                    RPM: 1498 /min
                    Load: 27.0 %
                    Speed: 0.0 km/h
                    Temperature: 17.0°C
                    Temperature: 22.0°C
                    Absolute Pres.: 980.0 mbar
                    Voltage: 10.668 V


-------------------------------------------------------------------------------
Address 15: Airbags        Labels: 3D0-909-601.lbl
   Part No: 3D0 909 601 H
   Component: 04 Airbag 8.4E++H01 0554 
   Revision: BB38727     Serial number: 0006635<     
   Coding: 0012340
   Shop #: WSC 01065 000 00000
   VCID: 280293E93EEF4F5AA32-5160

   Subsystem 1 - Part No: 3D0 959 339
   Component: BF-Gewichtsens. 006 0005

1 Fault Found:
01316 - ABS Control Module
            004 - No Signal/Communication - Intermittent
             Freeze Frame:
                    Fault Status: 00100100
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Time Indication: 0


-------------------------------------------------------------------------------
Address 16: Steering wheel        Labels: 3D0-953-549.lbl
   Part No: 3D0 953 549 E
   Component: Lenksäulenmodul     3401 
   Coding: 0000232
   Shop #: WSC 01065 000 00000
   VCID: 2F3078F51B011862628-5160

1 Fault Found:
00532 - Supply Voltage B+
            002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments        Labels: None
   Part No: 3D0 920 982 B
   Component: KOMBIINSTRUMENT RB8 0521 
   Coding: 0004221
   Shop #: WSC 08607 444 00001
   VCID: 270090D533F14022AA8-5160

2 Faults Found:
01336 - Company Data Bus for Comfort System
            004 - No Signal/Communication - Intermittent
01305 - Databus for Infotainment
            004 - No Signal/Communication - Intermittent

-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 6N0-909-901-19.clb
   Part No: 6N0 909 901
   Component: Gateway K<>CAN      0101 
   Coding: 0000006
   Shop #: WSC 08607 444 00001
   VCID: 70B2BB89C6BF479A3B2-5160

2 Faults Found:
01336 - Company Data Bus for Comfort System
            004 - No Signal/Communication - Intermittent
01305 - Databus for Infotainment
            004 - No Signal/Communication - Intermittent

-------------------------------------------------------------------------------
Address 28: HVAC, Rear        Labels: 3D0-919-158.lbl
   Part No: 3D0 919 158 F
   Component: Klima-Bedienteil D1 0117 
   Shop #: WSC 00000 000 00000
   VCID: 2E0E65F11C0B116A69E-5160

No fault code found.

-------------------------------------------------------------------------------
Address 29: Left Light        Labels: 3D0-909-157.lbl
   Part No: 3D0 909 157
   Component: EVG GDL+AutoLWR(l)  0001 
   Coding: 0000001
   Shop #: WSC 01065 000 00000
   VCID: 669EDDD1F47B992A51E-513C

No fault code found.

-------------------------------------------------------------------------------
Address 34: Level Control        Labels: 3D0-907-553-V2.clb
   Part No: 3D0 907 553 C
   Component: LUFTFDR.-CDC- 3C3V0 1122 
   Coding: 0005531
   Shop #: WSC 53212 053 999999
   VCID: 270090D533F14022AA8-5160

4 Faults Found:
01598 - Drive Battery Voltage
            002 - Lower Limit Exceeded - Intermittent
00778 - Steering Angle Sensor (G85)
            013 - Check DTC Memory
00477 - Control Module; Display & Input; Comfort CAN; Front (J523)
            004 - No Signal/Communication - Intermittent
01400 - Suspension Level Control
            002 - Lower Limit Exceeded

-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr        Labels: 3D0-959-760.lbl
   Part No: 3D0 959 760 CA
   Component: Sitzmemory D1 F     1720 
   Coding: 0000004
   Shop #: WSC 01065 000 00000
   VCID: 6FB0B8F5DB815862228-5160

1 Fault Found:
00668 - Supply Voltage Terminal 30
            002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 37: Navigation        Labels: 3D0-919-887.lbl
   Part No: 3D0 919 887 F
   Component:    NAVIGATION       9968 
   Coding: 0400000
   Shop #: WSC 01065 000 00000
   VCID: 37204095E351D0A23A8-5160

1 Fault Found:
00668 - Supply Voltage Terminal 30
            002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 38: Roof Electronics        Labels: 3D0-907-135.lbl
   Part No: 3D0 907 135 C
   Component: Dachmodul           0708 
   Coding: 0000015
   Shop #: WSC 01065 000 00000
   VCID: 231884C547C9AC02F60-5160

3 Faults Found:
00220 - Connection to Sunroof
            004 - No Signal/Communication - Intermittent
00926 - Terminal 30
            002 - Lower Limit Exceeded - Intermittent
00308 - Supply Voltage for Motors for Sunroof/sunroof Shade
            002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 39: Right Light        Labels: 3D0-909-158.lbl
   Part No: 3D0 909 158
   Component: EVG GDL+AutoLWR(r)  0001 
   Coding: 0000001
   Shop #: WSC 01065 000 00000
   VCID: 6780D0D5F37180226A8-513C

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv.        Labels: 3D0-959-933.clb
   Part No: 3D0 959 933 F
   Component: X3 HSG              0102 
   Coding: 0000040
   Shop #: WSC 03325 444 13946
   VCID: 33387485F7293C82060-4B00

   Subsystem 1 - Part No: 3D1 959 701 L
   Component: Tuersteuergeraet FS 6001

   Subsystem 2 - Part No: 3D1 959 702 L
   Component: Tuersteuergeraet BF 6001

   Subsystem 3 - Part No: 3D0 959 703 K
   Component: Tuersteuergeraet HL 6001

   Subsystem 4 - Part No: 3D0 959 704 K
   Component: Tuersteuergeraet HR 6001

   Subsystem 5 - Part No: 3D0 909 610 C
   Component: 3L HDSG             2330

   Subsystem 6 - Part No: 7L0 907 719 A
   Component:    Neigungssensor   0020

8 Faults Found:
00668 - Supply Voltage Terminal 30
            002 - Lower Limit Exceeded - Intermittent
01331 - Door Control Module; Driver Side (J386)
            002 - Lower Limit Exceeded - Intermittent
01816 - Exterior Door Handle Switch in Drivers Door (F272)
            008 - Implausible Signal - Intermittent
01332 - Door Control Module; Passenger Side (J387)
            002 - Lower Limit Exceeded - Intermittent
00933 - Electric Window Motor; Passenger Side (V148)
            005 - No or Incorrect Basic Setting / Adaptation - Intermittent
01333 - Door Control Module; Rear Left (J388)
            002 - Lower Limit Exceeded - Intermittent
01334 - Door Control Module; Rear Right (J389)
            002 - Lower Limit Exceeded - Intermittent
00318 - Supply Voltage for Rear Lid Control Module
            002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 47: Sound System        Labels: 7Lx-035-4xx-47.lbl
   Part No: 3D0 035 466 A
   Component: 12K-AUDIOVERST      0118 
   Shop #: WSC 00000 000 00000
   VCID: 20128BC956DFB71AEB2-5160

1 Fault Found:
00668 - Supply Voltage Terminal 30
            002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 65: Tire Pressure        Labels: 3D0-907-273-V2.clb
   Part No: 3D0 907 273 G
   Component: Reifendruckueberw.  0026 
   Coding: 0411224
   Shop #: WSC 08607 444 08607
   VCID: 2A0669E120E37D4AB56-5160

1 Fault Found:
00668 - Supply Voltage Terminal 30
            011 - Open Circuit - Intermittent

-------------------------------------------------------------------------------
Address 68: Wiper Electr.        Labels: 3Dx-955-1xx-V1.clb
   Part No: 3D1 955 119 A
   Component: Front Wiper         2005 
   Shop #: WSC 00000 000 00000
   VCID: 270090D533F14022AA8-5160

No fault code found.

-------------------------------------------------------------------------------
Address 71: Battery Charger        Labels: 3D0-915-181.lbl
   Part No: 3D0 915 181 D
   Component: Batteriemanagement  2800 
   Shop #: WSC 00000 000 00000
   VCID: 241A87D942C7AB3A8FA-5160

1 Fault Found:
00086 - Parallel Battery Connection Relay (J581)
            011 - Open Circuit

-------------------------------------------------------------------------------
Address 76: Park Assist        Labels: None
   Part No: 3D0 919 283 D
   Component: 03 Einparkhilfe     0907 
   Shop #: WSC 00000 000 00000
   VCID: 2B086CE52F1964424E0-5160

No fault code found.

End----(Elapsed Time: 07:33, VBatt start/end: 12.8V/13.0V. VIgn 0.0V)------
------------------------------60 Faults Found------------------------------
 
Last edited:
   #2  

Ziddywerks

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You can always put bags over coils with a aftermarket air suspension system although they are usually used to lower vehicles and for "Stance". Arnott probably makes air springs for this vehicle.
 
   #4  

JeffYoung

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FWIW, Arnott do both a reman version (new bags on original shocks) and an aftermarket version (new bags on new but non-adjustable shocks).
 
   #5  

JeffYoung

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Oh, and while I'd go with Bilsteins, my advice would be ANYTHING but the eBay mystery struts. They might be fine, but they'd definitely fall under "don't go looking for trouble" in my book.
 
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   #6  

Uwe

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4. eBay mystery brand air struts.
ZDmSze9.jpg


-Uwe-
 
   #7  

jyoung8607

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In case anyone else comes by this thread looking for resolution, I ended up going with Aerosus, an option I wasn't aware of when I originally posted.

I chose them because they're the closest apparent match to the NLA factory struts I could find. They use the same external reservoir setup (other aftermarket replacements don't) and I retained CDC (dynamic damper control). Setting them next to each other, you'd be hard pressed to tell them apart from the stock air struts except for the lack of VW part number labels. I just took the car for 18 hours of highway driving plus some quite spirited driving at my destination and I'm pleased with the results.

I think they're a little softer than stock, which isn't surprising because they don't have separate SKUs for the heavier W12, but they're the best option available IMO. Also, they're remarkably cost-effective. I got all four shipped for just under $2400 USD. They had to be ordered in from Germany, but I got them in about five days.
 
   #8  

Vdub

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here in the EU i always fit Arnott-bags at the Airsuspension-equipped VAG-vehicles. Good quality and cheaper then OEM
 
   #9  

jyoung8607

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here in the EU i always fit Arnott-bags at the Airsuspension-equipped VAG-vehicles. Good quality and cheaper then OEM
I took a look at Arnott, but according to their site, you lose CDC (adjustable damping). That together with the other design changes (no external reservoir) meant I didn't really know what kind of ride to expect. I really wanted to get back as close to stock as possible. As it is, I've kept my OEM struts to rebag later if I ever need to swap again. Aerosus will sell just the air spring to put on your existing dampers, which seems a valid and even cheaper option if you trust your factory dampers are still in good condition.
 
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   #10  

golfi_vend

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My exp with Arnott is that You get a rabbit from hat and might never know if shock itself will leak or be worn out.

Lately I’ve seen ppl just replacing the Air suspension part which I have also done, but indeed not for Phaeton, but Q7 and similar.
 
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