2011 VW Golf TDI (Kessey Retrofit Progress)

   #1  

BRMTDI

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We managed to retrofit the Kessey system into a MK6 TDI Golf...

We still have loads of error's in some of the modules.

System at this point only works with the key right next to the start button...

Curious if there are some wiring guro's maybe can look at the error's and tell us what they think might be wired up wrong to the ELV or anything else.

Code:
Sunday,06,December,2015,19:56:36:59093
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 15.7.1.0 (x64)
Data version: 20150904
[url]www.Ross-Tech.com[/url]


VIN: WVWPF7AJ3CW345442   License Plate: 
Mileage: 139740km-86830mi   Repair Order: 



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: AJ (7N0)
Scan: 01 03 05 08 09 10 15 16 17 19 1C 25 2B 2E 37 42 44 46 52 56
          77

VIN: WVWPF7AJ3CW345442   Mileage: 139740km-86830miles

01-Engine -- Status: Malfunction 0010
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
05-Acc/Start Auth. -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: OK 0000
10-Park/Steer Assist -- Status: Malfunction 0010
15-Airbags -- Status: Not registered 0011
16-Steering wheel -- Status: Malfunction 0010
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: Malfunction 0010
1C-Position Sensing -- Status: OK 0000
25-Immobilizer -- Status: Malfunction 0010
2B-Steer. Col. Lock -- Status: Malfunction 0010
2E-Media Player 3 -- Status: OK 0000
37-Navigation -- Status: OK 0000
42-Door Elect, Driver -- Status: OK 0000
44-Steering Assist -- Status: Malfunction 0010
46-Central Conv. -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
56-Radio -- Status: OK 0000
77-Telephone -- Status: Malfunction 0010
 
-------------------------------------------------------------------------------
Address 01: Engine (CJA)       Labels: 03L-906-022-CBE.clb
   Part No SW: 03L 906 019 DA    HW: 03L 906 019 DA
   Component: R4 2,0L EDC G000SG  9144  
   Revision: 12H08---    Serial number: 00000000000000
   Coding: 0050072
   Shop #: WSC 09460 444 999999
   VCID: 6D9201D574772B5686-8038

1 Fault Found:
049493 - No Communication with Instrument Cluster 
               U0155 - 003 -  - Intermittent - MIL ON
             Freeze Frame:
                    Fault Status: 10100011
                    Fault Priority: 6
                    Fault Frequency: 22
                    Reset counter: 255
                    Mileage: 139741 km
                    Time Indication: 0
                    Date: 2015.12.24
                    Time: 17:46:07

             Freeze Frame:
                    RPM: 0 /min
                    Speed: 0.0 km/h
                    Temperature: 6.3°C
                    Voltage: 12.16 V
                    Bin. Bits: 00000000
                    Torque: 219.0 Nm
                    Temperature: 17.1°C

Readiness: 1 1 0 0 0 

-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104)       Labels: 1K0-907-379-60EC1F.clb
   Part No SW: 1K0 907 379 BC    HW: 1K0 907 379 BC
   Component: ESP MK60EC1   H30 0106  
   Revision: 00H30001    
   Coding: 00000000000000000000000000000000000000
   Shop #: WSC 01357 011 00200
   VCID: 74A414B1D75DFA9E49-8020

1 Fault Found:
01042 - Control Module; Not Coded 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 49
                    Time Indication: 0

             Freeze Frame:
                    Count: 2
                    Count: 0
                    Count: 20992
                    Count: 195
                    Count: 49408
                    Count: 0
                    Count: 0
                    Count: 0


-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. (J518)       Labels: 5K0-959-434.clb
   Part No SW: 5K0 959 434 B    HW: 5K0 959 434 
   Component: VWKESSYPQ35GP 085 0902  
   Revision: 00085000    Serial number: 0174037823
   Coding: 000C0F
   Shop #: WSC 01357 011 00200
   ASAM Dataset: EV_KESSYPQ35G A02013
   ROD: EV_KESSYPQ35G.rod
   VCID: 3424D4B19FDDBA9E89-8060

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC (J301)       Labels: 3C8-907-336.clb
   Part No SW: 3C8 907 336 AH    HW: 3C8 907 336 AH
   Component: Climatic      H14 0305  
   Revision: 00009001    
   Coding: 0000001002
   Shop #: WSC 01357 011 00200
   ASAM Dataset: EV_Climatic A01005
   ROD: EV_ClimaBasis_VW36.rod
   VCID: 73A617ADDA53FDA650-8026

1 Fault Found:
13701456 - Function Restricted due to Missing Message(s) 
          U1111 00 [008] - -
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 6
                    Reset counter: 89
                    Mileage: 139741 km
                    Date: 2015.12.24
                    Time: 00:00:21


-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519)       Labels: 1K0-937-08x-09.clb
   Part No SW: 1K0 937 086 L    HW: 1K0 937 086 L
   Component: BCM PQ35  M   104 0615  
   Revision: 00104 AE    
   Coding: 6D180A3BCA272A0400480081100009CC46712080536D8160E48020240040
   Shop #: WSC 01357 011 00200
   VCID: 393AE585B0BF47F65A-806C

   Subsystem 1 - Part No: 1K1 955 119 F  Labels: 1KX-955-119.CLB
   Component: Wischer 21071  21  0512 
   Coding: 009795

   Subsystem 2 - Part No: 1K0 955 559 AH  Labels: 1K0-955-559-AG.CLB
   Component: RLS 010814 05  54  0403 
   Coding: 0330AD

No fault code found.

-------------------------------------------------------------------------------
Address 10: Park/Steer Assist (J446)       Labels: 1Q0-919-475.clb
   Part No SW: 56D 919 475 A    HW: 56D 919 475 
   Component: PARKHILFE 8K  H02 0006  
   Revision: --------    Serial number: 35811405801780
   Coding: 100001
   Shop #: WSC 12345 123 12345
   ASAM Dataset: EV_EPHVA18VW4110000 001007
   ROD: EV_EPHVA18VW4110000.rod
   VCID: 3326D7AD9AD3BDA690-8066

2 Faults Found:
12670224 - Databus 
          U1121 00 [008] - Missing Message
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 6
                    Reset counter: 89
                    Mileage: 139741 km
                    Date: 2015.12.24
                    Time: 00:00:21

12658720 - Databus 
          U1121 00 [009] - Missing Message
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 45
                    Mileage: 139532 km
                    Date: 2015.12.21
                    Time: 23:24:05


-------------------------------------------------------------------------------
Address 15: Airbags (J234)       Labels: 5K0-959-655.clb
   Part No SW: 5K0 959 655 B    HW: 5K0 959 655 B
   Component: AirbagVW10G   021 0706  
   Serial number: 003C4R00UCXZ  
   Coding: 00003031
   Shop #: WSC 01357 011 00200
   ASAM Dataset: EV_AirbaVW10SMEVW360 A01012
   ROD: EV_AirbaVW10SMEVW360_SE36.rod
   VCID: 393AE585B8BF47F65A-806C

   Seat occupied recognition: 
   Subsystem 1 - Part No SW: 5K0 959 339     HW: 5K0 959 339 
   Component: BF-Gewichtss.  007 0002 
   Serial number: ---0000R--0005BEQ200

   Crash sensor for side airbag; driver side: 
   Subsystem 2 - Part No SW: 5K0 959 354     HW: 5K0 959 354 
   Component: S.Sens.Fahr.V  H01 ---- 
   Serial number: 3572MSME596C5155ZZZ+

   Crash sensor for side airbag; front passenger side: 
   Subsystem 3 - Part No SW: 5K0 959 354     HW: 5K0 959 354 
   Component: S.Sens.Beif.V  H01 ---- 
   Serial number: 3582MSME49532057ZZZT

   Crash sensor for side airbag; rear; driver side: 
   Component: S.Sens.Fahr.H  --- ---- 
   Serial number: 3512QSME18415F6FZZZ3

   Crash sensor for side airbag; rear; passenger side: 
   Component: S.Sens.Beif.H  --- ---- 
   Serial number: 3522QSME3E036964ZZZ.

   Crash sensor for front airbag; driver side: 
   Component: F.Sens.Fahr  --- ---- 
   Serial number: 35527SME504D0223ZZZ5

   Crash sensor for front airbag; front passenger side: 
   Component: F.Sens.Beif  --- ---- 
   Serial number: 35627SME0E467D2FZZZ 

3 Faults Found:
9437211 - Igniter for Driver's Airbag 
          B1000 1B [136] - Resistance Too High
          MIL ON - Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Mileage: 139532 km
                    Date: 2015.12.21
                    Time: 23:22:04

12670208 - No Communication with Instrument Cluster 
          U0155 00 [008] - -
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 31
                    Reset counter: 89
                    Mileage: 139741 km
                    Date: 2015.12.24
                    Time: 00:00:21

12854016 - Implausible Data Received from Instrument Panel Control Module 
          U0423 00 [009] - -
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 45
                    Mileage: 139532 km
                    Date: 2015.12.21
                    Time: 23:22:10


-------------------------------------------------------------------------------
Address 16: Steering wheel (J527)       Labels: 5K0-953-569.clb
   Part No SW: 5K0 953 507 BC    HW: 5K0 953 549 E
   Component: Lenks.Modul   007 0080  
   Revision: --------    Serial number:  90440JGQ000A2
   Coding: 108A140000
   Shop #: WSC 01357 011 00200
   ASAM Dataset: EV_SMLSNGKUDS A05001
   ROD: EV_SMLSNGKUDS_SE36.rod
   VCID: 72A812A9A549F4AE5B-8026

   Multi Function Steering Wheel Control Module: 
   Subsystem 1 - Part No SW: 3C8 959 537 D    HW: 3C8 959 537 D
   Component: E221__MFL-YVJ  H06 0022 
   Serial number: 00000000000000423921
   Coding: E20000

1 Fault Found:
147462 - Terminal 15 
          B1148 12 [009] - Short to Plus
          Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 44
                    Reset counter: 49
                    Mileage: 139532 km
                    Date: 2015.12.21
                    Time: 23:29:17


-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels: 5K0-920-xxx-17.clb
   Part No SW: 5K0 920 971 C    HW: 5K0 920 971 C
   Component: KOMBI         H03 0406  
   Serial number: 00000000000000
   Coding: 270B01
   Shop #: WSC 01357 011 00200
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04089
   ROD: EV_Kombi_UDS_VDD_RM09_SK35.rod
   VCID: 2F2EDBDD76FB9946F4-807A

1 Fault Found:
10485825 - Internal Control Module Memory Check Sum Error 
          B2000 41 [137] - General checksum failure
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1


-------------------------------------------------------------------------------
Address 17: Instruments (J285)       Labels: 5K0-920-xxx-17.clb
   Part No SW: 5K0 920 971 C    HW: 5K0 920 971 C
   Component: KOMBI         H03 0406  
   Serial number: 00000000000000
   Coding: 270B01
   Shop #: WSC 01357 011 00200
   ASAM Dataset: EV_Kombi_UDS_VDD_RM09 A04089
   ROD: EV_Kombi_UDS_VDD_RM09_SK35.rod
   VCID: 2F2EDBDD76FB9946F4-807A

1 Fault Found:
10485825 - Internal Control Module Memory Check Sum Error 
          B2000 41 [137] - General checksum failure
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1


-------------------------------------------------------------------------------
Address 19: CAN Gateway        Labels: 7N0-907-530-V1.clb
   Part No SW: 7N0 907 530     HW: 1K0 907 951 
   Component: J533  Gateway   H27 5603  
   Revision:   H27       Serial number: 230710F2000417
   Coding: 69A01F0640161203000000
   Shop #: WSC 01357 011 00200
   VCID: 6D9201D574772B5686-8038

1 Fault Found:
01044 - Control Module Incorrectly Coded 
            000 -  - 
             Freeze Frame:
                    Fault Status: 01100000
                    Fault Priority: 1
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 139741 km
                    Time Indication: 0
                    Date: 2015.12.06
                    Time: 00:24:07


-------------------------------------------------------------------------------
Address 1C: Position Sensing        Labels: 1Kx-919-xxx-1C.lbl
   Part No SW: 5N0 919 879     HW: 5N0 919 879 
   Component: Kompass         001 0001  
   Revision: 00001000    Serial number: 1225223R9STC06
   Coding: 0000002
   Shop #: WSC 01357 011 00200
   VCID: 7EB036992911A0CE2F-802A

No fault code found.

-------------------------------------------------------------------------------
Address 25: Immobilizer (J334)       Labels: 5K0-920-xxx-25.clb
   Part No SW: 5K0 953 234     HW: 5K0 953 234 
   Component: IMMO          H03 0406  
   Serial number: 00000000000000
   Coding: 000007
   Shop #: WSC 88979 011 1048576
   ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03008
   ROD: EV_Immo_UDS_VDD_RM09_SE25.rod
   VCID: 6A980AC98D993C6EE3-803E

1 Fault Found:
9456681 - Key 
          B104C 29 [008] - Implausible Signal
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Mileage: 139741 km
                    Date: 2015.12.24
                    Time: 00:02:19


-------------------------------------------------------------------------------
Address 2B: Steer. Col. Lock (J764)       Labels: 5K0-905-861.clb
   Part No SW: 5K0 905 861 A    HW: 5K0 905 861 A
   Component: ELV-PQ35      H20 0230  
   Revision: 00000000    Serial number: 12000080888001
   Coding: 0100000000000000
   Shop #: WSC 01357 011 00200
   ASAM Dataset: EV_ELVMarquMPVW36X A01001
   ROD: EV_ELVMarquMPVW36X.rod
   VCID: 2E10C6D971F1904EFF-807A

1 Fault Found:
1048842 - Terminal 50 
          B11A4 12 [137] - Short to Plus
          MIL ON - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 49
                    Mileage: 139741 km
                    Date: 2015.12.06
                    Time: 00:18:31


-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650)       Labels: 5N0-035-342.lbl
   Part No SW: 5N0 035 342 C    HW: 5N0 035 342 C
   Component: SG EXT.PLAYER H13 0111  
   Revision: A1001003    Serial number: 7668432740    
   Coding: 010000
   Shop #: WSC 01357 011 00200
   VCID: 271E33FD560BC1063C-8072

No fault code found.

-------------------------------------------------------------------------------
Address 37: Navigation (J0506)       Labels: 1T0-035-680.clb
   Part No SW: 3C8 035 684 E    HW: 3C8 035 684 E
   Component: RNS-MID       H61 3680  
   Revision: AB001001    Serial number: VWZ6Z7L5365073
   Coding: 04010400010000860005
   Shop #: WSC 00020 790 12345
   VCID: 2D12C1D574F7EB56C6-8078

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver        Labels: 1K0-959-701-MIN3.lbl
   Part No SW: 5K0 959 701 B    HW: 5K0 959 701 B
   Component: Tuer-SG         009 2117  
   Coding: 0001076
   Shop #: WSC 01357 011 00200
   VCID: 312ADDA5A8CF8FB6E2-8064

No fault code found.

-------------------------------------------------------------------------------
Address 44: Steering Assist        Labels: 1Kx-909-14x-44.clb
   Part No: 1K0 909 144 J
   Component: EPS_ZFLS Kl. 69     3001  
   Revision: 00H17000    
   Shop #: WSC 01357 011 00200
   VCID: 312ADDA5A8CF8FB6E2-8064

1 Fault Found:
03803 - Steering Angle Sensor for Steering Aid 
            000 -  -  - MIL ON
             Freeze Frame:
                    Fault Status: 11100000
                    Fault Priority: 2
                    Fault Frequency: 1
                    Reset counter: 255
                    Mileage: 139741 km
                    Time Indication: 0
                    Date: 2015.12.06
                    Time: 00:24:06

             Freeze Frame:
                    Battery Volts: 13.7 V
                        DU
                    Temperature: 15.0°C
                    Count: 2
                    Steering Angle: 0.00°
                    Count: 1
                        SteerAng n.Init


-------------------------------------------------------------------------------
Address 52: Door Elect, Pass.        Labels: 1K0-959-702-MIN3.lbl
   Part No SW: 5K0 959 702 B    HW: 5K0 959 702 B
   Component: Tuer-SG         009 2117  
   Coding: 0001076
   Shop #: WSC 01357 011 00200
   VCID: 3228D2A9ADC9B4AE9B-8066

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (J0506)       Labels: 1T0-035-680.clb
   Part No SW: 3C8 035 684 E    HW: 3C8 035 684 E
   Component: RNS-MID       H61 3680  
   Revision: AB001001    Serial number: VWZ6Z7L5365073
   Coding: 04010400010000860005
   Shop #: WSC 00020 790 12345
   VCID: 2D12C1D574F7EB56C6-8078

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone (J412)       Labels: 7P6-035-730.clb
   Part No SW: 7P6 035 730 N    HW: 7P6 035 730 N
   Component: TELEFON       H16 4217  
   Revision: 1B001001    Serial number: 00007666607492
   Coding: 0A10040000010100
   Shop #: WSC 09003 957 00200
   ASAM Dataset: EV_UHVNA 002720
   ROD: EV_UHVNA.rod
   VCID: 3D32F195AC977BD676-8068

1 Fault Found:
12670208 - No Communication with Instrument Cluster 
          U0155 00 [008] - -
          Intermittent - Confirmed - Tested Since Memory Clear
             Freeze Frame:
                    Fault Status: 00000001
                    Fault Priority: 6
                    Fault Frequency: 1
                    Reset counter: 89
                    Mileage: 139741 km
                    Date: 2015.12.24
                    Time: 00:01:01


End-------------------------(Elapsed Time: 01:43)--------------------------
 
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   #2  

BRMTDI

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Sorry for posting a very long script...

I saw your vcds scans with a slider....not sure what to check to post it that way yet...

New to the forum.
 
   #3  

golfi_vend

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Did you code Can GW for column lock module and 16 steering wheel for kessy? Also same goes for cluster.
 
   #4  

winreboot

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Hi, thanks for fast response.

It was a mess of wires installing but after all trim went back on it looks good
IMG_3184.JPG

IMG_3187.JPG


Just went to the car and check those things. Car starts with remote close to start button only.

• Gateway has it checked, looks correct.
• Steering column lock checked, looks correct.
• Steering wheel, I’m not able to find anything for Kessy. Can you let me know what byte and bit is configuring Kessy?
• Cluster, looks fine too.

Two things that scream the most are ABS and Steering column lock. With ABS reporting not coded and showing all zeros in long coding I think ABS would need to get coded first, but I try several coding for ABS and it always comes back with error saying rejected out of range. Does anyone have any pointers how to code ABS for below code?

Address 03: ABS Brakes Labels: 1K0-907-379-60EC1F.clb
Control Module Part Number: 1K0 907 379 BC HW: 1K0 907 379 BC
Component and/or Version: ESP MK60EC1 H30 0106
Software Coding: 00000000000000000000000000000000000000
Work Shop Code: WSC 01357 011 00200
VCID: 74EDE1CDD7503D9E7F-8020

1 Fault Found:

01042 - Control Module; Not Coded
000 - -

Freeze Frame:
Fault Status: 01100000
Fault Priority: 2
Fault Frequency: 1
Reset counter: 49
Time Indication: 0

Freeze Frame:
Count: 2
Count: 0
Count: 20992
Count: 195
Count: 50432
Count: 0
Count: 0
Count: 0


The second error that I'm concerned is below. Terminal 50, short to plus. I don't know what that is. I know Terminal 15 is ignition and Terminal 30 is hot all the time, but Terminal 50 I could not find any reference. Since we wire it manually I'm thinking a cable missing but checked it over several times and it looks ok

Address 2B: Steer. Col. Lock Labels: 5K0-905-861.clb
Control Module Part Number: 5K0 905 861 A HW: 5K0 905 861 A
Component and/or Version: ELV-PQ35 H20 0230
Software Coding: 0100000000000000
Work Shop Code: WSC 01357 011 00200
ASAM Dataset: EV_ELVMarquMPVW36X A01001 (VW36)
ROD: EV_ELVMarquMPVW36X.rod
VCID: 2E5933A571FC574EC9-807A

1 Fault Found:

1048842 - Terminal 50
B11A4 12 [137] - Short to Plus

MIL ON - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Status: 00000001
Fault Priority: 2
Fault Frequency: 1
Reset counter: 51
Mileage: 139846 km
Date: 2000.14.01
Time: 22:40:47

Thanks for the help.
 
   #5  

golfi_vend

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Say you did autoscan prior to this work...?! - From there you can take ABS coding.

Steering wheel module 16 has some bits and bytes where you could code ignition 15.
What i meant for cluster, was actually for immobliser, there are 3 bits you have to set.

Terminal 50 is power to starter.

As new label files are for live work only, it's hard to remember them.
 
   #6  

BRMTDI

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Say you did autoscan prior to this work...?! - From there you can take ABS coding.

Steering wheel module 16 has some bits and bytes where you could code ignition 15.
What i meant for cluster, was actually for immobliser, there are 3 bits you have to set.

Terminal 50 is power to starter.

As new label files are for live work only, it's hard to remember them.

We found Original VCDS Coding of ABS Module...

Does not seem to take still...not sure why...

Reached out to Dr Peter here on VCDS..think he is VCDS Employee to see if he has any input.

Maybe there is a different procedure to code this that we are not doing.
 
   #7  

winreboot

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** Update 12/14/15**

I got lucky to get the original BCM from the KESSY donor car. My BCM was 1K0 937 086 but donors car BCM was 1K0 937 084. I thought I would need the donors BCM but we just needed the coding from it. We just connected the donor BCM copy the long coding and paste the long coding in my original BCM. This turned on KESSY antennas and start button started to work with out needing it to hold remote next to the start/stop button coil. I'm sure there is a single byte in long coding for BCM that does this but don't know where it's at so copying everything took care of it. There were some bytes with out any boxes to check but there was some binary code in coding.

Regarding the ABS module, issue was with VIN. We got cluster immo data swapped from donor car and the VIN was not matching to old ABS. I don't know the exact steps but by updating the correct VIN info the ABS coded and 5 out of 6 warning lights in dash went away!! I'm down to 1 warning remaining for ELV/Steering, but will have to check the wiring again.
 
   #8  

Spacewalker

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Unbelievable ..... you fixin your issue very quick ;)
 
   #9  

winreboot

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Thanks to you !! Otherwise it would not be possible..
 
   #10  

somlioy

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Approximately how much did this retrofit cost you money wise and hour wise?
 
   #13  

somlioy

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I completely understand that. I enjoy challenges aswell, but parts has to be bought regardless wether its a challenge or not. :P
 
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   #14  

Dana

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I managed to miss this thread when it was new but I'm glad to hear the VIN/MK60EC1 ABS coding problem is resolved. If you still have a ELV/Steering issue to sort don't hesitate to post another scan in the current condition.
 
   #15  

BRMTDI

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I managed to miss this thread when it was new but I'm glad to hear the VIN/MK60EC1 ABS coding problem is resolved. If you still have a ELV/Steering issue to sort don't hesitate to post another scan in the current condition.

We pretty much sorted everything out. I think we might have one code left in vcds but can't remember.

We installed the door handles, and sensors after that...everything works it's very cool.

I will be doing mine next with Kessey but my car is even older 2006...so should be fun to watch.

Not so fun to do but maybe fun to watch.
 
   #16  

Jetta 97

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We pretty much sorted everything out. I think we might have one code left in vcds but can't remember.

We installed the door handles, and sensors after that...everything works it's very cool.

I will be doing mine next with Kessey but my car is even older 2006...so should be fun to watch.

Not so fun to do but maybe fun to watch.

That is going to be lot of work as you have to make BCM work in 2006 and trow out CCM.
 
   #17  

golfi_vend

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I'm waiting for warmer weather and doing same CECM+CCM to BCM mod.
 
   #18  

BRMTDI

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Already have bcm, keys, cluster coded ready to go.

Just need to do the wiring...and warmer weather but yeah it's always a lot of work.
 
   #19  

winreboot

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Hi all, small update. Installed the door handles and it works awesome !! My wife likes it the most as it's her car and she kind of approved the project ;) Oh, I don't want to even talk how much it was $$ But from what I remembered it was about $1.2k but I also got all the parts for DynAudio. I found Golf R in salvage yard and got entire wiring Kessy, speakers, amp, cluster, modules etc.. I also got the black interior, but someone took the leather seats from under me, lol. Since it was in bulk I got a brake in price. After that I needed some small parts from the dealer but it was not that much. The DynAudio retrofit was pretty straight forward and walk in a park comparing to Kessy install, haha.
Again big big tanks to Marcin from PL. This would not be possible with out his assistance.
All is working fine right now, but I still have to wire the 5 wire starter relay somehow correctly. I have the original 4 wire starter relay and I get error in console saying to service steering lock. But that error does not stop any functionality just a light in cluster, lol. When it gets warmer, maybe in spring I will try to revisit that, but now it's freezing cold out to work on a car, lol

Here is short clip how the door




Below is the list if anyone asks, Those are the major components that I can remember. Maybe I missed something but it's a good list to start collecting parts. I also list Dealer part numbers and price. Of course that is way too much money but a good point of reference when you find something used.. Part numbers are for 2 door, 4 door might need longer latch cables.. Another thing that I notice is when I ordered "Steering Column Trim Lower" it come pre assembled with start button, start button cover and transponder read coil. I was shocked, but since this was one part I needed from dealer and it come pre assembled with so many parts so cheap I did not complain ;) I just used the pretty start button for my PC build.

  • Instrument Cluster 5K6920882DX $500.00
  • Kessy module unit 5K0959434E $236.00
  • Steering Wheel Lock ELV 5K0905861C $180.00
  • Transponder Key 5K0837202AJINF $110.00
  • Aeral antenna 5K0962132B $25.00
  • Aereal bracket holder 5N0962283 $5.00
  • Aereal bracket holder x2 5K0962283 $5.00
  • Aerial antenna 5K0962132A $23.00
  • Aerial antenna rear bumper 5K0962131 $24.00
  • Front Door Latch - Left 5K1837015E $128.00
  • Kessy unit bracket 5K0971280A $6.00
  • Left Exterior Door Handle 1K8837205HGRU $193.00
  • Left Latch cable 5K3837085G* $37.00
  • Right Latch cable 5K3837086A* $37.00
  • Retainer bracket for control unit 5K2971301 $7.00
  • Right Exterior Door Handle 1K8837206HGRU $193.00
  • Screw x2 N90968002 $0.36
  • Sealing Tabe 1J0971798C $5.00
  • Start button cover 5K0905875A $4.00
  • Start/Stop Power button 5K0959839AL88 $75.00
  • Starter Relay J682 7N0951253 $34.00
  • Steering Column switch Bracket 5K0953223* $13.00
  • Steering Column Trim Lower - Black 5N0858559P82V $50.00
  • Transponder Read Coil 5K0953254 $56.00
 
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