Having a hard time trying to fix codes for Intake Manifold Flap Stuck Closed (p2006) and Intake Manifold Flap Position Sensor: Implausible Signal (p2015). I did some research and noticed that the actuator arm was not moving when throttle was being applied, supposed to open up above ~3.5k rpms. Assuming the diaphragm was bad I went and purchased a new intake manifold from UroTuning. It came with new actuator mechanism, flap position sensor, and control valve + plus new gaskets for manifold and throttle body. Installed new manifold and cleared codes.
Even after replacing said components I'm still getting these codes as soon as the car starts up. The flap arm is however moving now when revved up. I've read that once replacing the intake or any of the IMRC sensors, adaptation is required in basic setting. It's also different for new chain driven engines since those have to be adapted while idling because of the vacuum operation. The issue I'm having is that there is no IMRC basic setting adaption showing up for me in VCDS.
I even tried replacing the flap position sensor back to the oem one from the old intake manifold but results are still the same. I'm completely stumped on what to try next. I feel like It's going to be something simple that's right under my nose. Hoping someone can chime in and see what I'm doing wrong.
P.S The camshaft is an intermittent unrelated issue (I hope) that I'm sure is a faulty camshaft adjuster magnet. The car will occasional idle rough and jerk the car if i put it in drive. Goes away when I rev the engine. Other than these two known issues the car drives great, has good power.
Even after replacing said components I'm still getting these codes as soon as the car starts up. The flap arm is however moving now when revved up. I've read that once replacing the intake or any of the IMRC sensors, adaptation is required in basic setting. It's also different for new chain driven engines since those have to be adapted while idling because of the vacuum operation. The issue I'm having is that there is no IMRC basic setting adaption showing up for me in VCDS.
I even tried replacing the flap position sensor back to the oem one from the old intake manifold but results are still the same. I'm completely stumped on what to try next. I feel like It's going to be something simple that's right under my nose. Hoping someone can chime in and see what I'm doing wrong.
P.S The camshaft is an intermittent unrelated issue (I hope) that I'm sure is a faulty camshaft adjuster magnet. The car will occasional idle rough and jerk the car if i put it in drive. Goes away when I rev the engine. Other than these two known issues the car drives great, has good power.
Code:
Tuesday,14,January,2025,22:10:24:58671
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 24.7.1.0 (x64) HEX-NET2 CB: 0.4643.5
Data version: 20240919 DS356.3
www.Ross-Tech.com
VIN: 3VWD17AJ4EM302231 License Plate:
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------
Address 01: Engine Labels: 06K-907-425-V2.CLB
Control Module Part Number: 06K 906 070 F HW: 06K 907 425
Component and/or Version: Simos12.2 H09 8052
Software Coding: 001A0012242400170000
Work Shop Code: WSC 00066 790 00184
ASAM Dataset: EV_ECM18TFS02006K906070F 001012 (VW36)
ROD: EV_ECM18TFS02006K906070F.rod
VCID: 2D0C647ADD9F6C92C4D-8078
3 Faults Found:
15200 - Intake Manifold Flap; Bank 1
P2006 00 [00100111] - Stuck Closed
Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Priority: 2
Fault Frequency: 1
Mileage: 254097 km
Date: 2115.14.26
Time: 03:09:41
Engine RPM: 995.75 /min
Normed load value: 12.9 %
Vehicle speed: 0 km/h
Coolant temperature: 50 °C
Intake air temperature: 15 °C
Ambient air pressure: 870 mbar
Voltage terminal 30: 14.375 V
Unlearning counter according OBD: 40
Engine: operating status: IS
STATE_LS_SAE[1]: OL_CDN
T_AST_SAE: 6 s
MAP_MES_SAE: 34 kPa
Lambda probe voltage: bank 1: probe 1 (broadband probe): 2.051 V
FAC_TPS_1_SAE: 12.890625 %
FUP_H_SAE: 12150.0 kPa
15195 - Intake Manifold Flap Position Sensor (Bank 1)
P2015 00 [00100111] - Implausible Signal
Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Priority: 2
Fault Frequency: 1
Mileage: 254097 km
Date: 2115.14.26
Time: 03:09:42
Engine RPM: 984.50 /min
Normed load value: 12.5 %
Vehicle speed: 0 km/h
Coolant temperature: 50 °C
Intake air temperature: 15 °C
Ambient air pressure: 870 mbar
Voltage terminal 30: 14.394 V
Unlearning counter according OBD: 40
Engine: operating status: IS
STATE_LS_SAE[1]: OL_CDN
T_AST_SAE: 6 s
MAP_MES_SAE: 34 kPa
Lambda probe voltage: bank 1: probe 1 (broadband probe): 2.051 V
FAC_TPS_1_SAE: 12.890625 %
FUP_H_SAE: 11950.0 kPa
14868 - Camshaft Position Sensor (G40)
P0341 00 [00100111] - Implausible Signal
Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Priority: 2
Fault Frequency: 1
Mileage: 254097 km
Date: 2115.14.26
Time: 03:09:34
Engine RPM: 1000.50 /min
Normed load value: 9.4 %
Vehicle speed: 0 km/h
Coolant temperature: 52 °C
Intake air temperature: 15 °C
Ambient air pressure: 870 mbar
Voltage terminal 30: 12.011 V
Unlearning counter according OBD: 40
Engine: operating status: IS
STATE_LS_SAE[1]: OL_CDN
T_AST_SAE: 0 s
MAP_MES_SAE: 34 kPa
Lambda probe voltage: bank 1: probe 1 (broadband probe): 2.051 V
FAC_TPS_1_SAE: 11.718750 %
FUP_H_SAE: 12310.0 kPa
Readiness: 1110 1101
Wednesday,15,January,2025,15:22:49:58671
VCDS -- Windows Based VAG/VAS Emulator Running on Windows 10 x64
VCDS Version: 24.7.1.0 (x64) HEX-NET2 CB: 0.4643.5
Data version: 20240919 DS356.3
www.Ross-Tech.com
VIN: 3VWD17AJ4EM302231 License Plate:
--------------------------------------------------------------------------------
--------------------------------------------------------------------------------
Chassis Type: AJ-VW36 (6N0)
Scan: 01 02 03 08 09 15 17 19 25 2E 44 56
VIN: 3VWD17AJ4EM302231
01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: Malfunction 0010
04-Steering Angle -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
15-Airbags -- Status: OK 0000
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: OK 0000
25-Immobilizer -- Status: Malfunction 0010
2E-Media Player 3 -- Status: OK 0000
44-Steering Assist -- Status: Malfunction 0010
56-Radio -- Status: Malfunction 0010
-------------------------------------------------------------------------------
Address 01: Engine (J623-CPRA) Labels:. 06K-907-425-V2.clb
Part No SW: 06K 906 070 F HW: 06K 907 425
Component: Simos12.2 H09 8052
Revision: --H09--- Serial number: 00000000000000 CVN: 788F8E62
Coding: 001A0012242400170000
Shop #: WSC 00066 790 00184
ASAM Dataset: EV_ECM18TFS02006K906070F 001012
ROD: EV_ECM18TFS02006K906070F.rod
VCID: 2D0C647ADD9F6C92C4D-8078
VINID: 0E69D404745A11574300208304B63EFDB8
2 Faults Found:
15200 - Intake Manifold Flap; Bank 1
P2006 00 [01100101] - Stuck Closed
Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Priority: 2
Fault Frequency: 1
Mileage: 254097 km
Date: 2115.14.26
Time: 20:23:50
Engine RPM: 962.25 /min
Normed load value: 16.5 %
Vehicle speed: 0 km/h
Coolant temperature: 14 °C
Intake air temperature: 3 °C
Ambient air pressure: 870 mbar
Voltage terminal 30: 14.531 V
Unlearning counter according OBD: 40
Engine: operating status: IS
STATE_LS_SAE[1]: OL_CDN
T_AST_SAE: 72 s
MAP_MES_SAE: 36 kPa
Lambda probe voltage: bank 1: probe 1 (broadband probe): 2.051 V
FAC_TPS_1_SAE: 12.890625 %
FUP_H_SAE: 5630.0 kPa
15195 - Intake Manifold Flap Position Sensor (Bank 1)
P2015 00 [01100101] - Implausible Signal
Not Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Priority: 2
Fault Frequency: 1
Mileage: 254097 km
Date: 2115.14.26
Time: 20:23:51
Engine RPM: 953.75 /min
Normed load value: 16.5 %
Vehicle speed: 0 km/h
Coolant temperature: 14 °C
Intake air temperature: 3 °C
Ambient air pressure: 870 mbar
Voltage terminal 30: 14.511 V
Unlearning counter according OBD: 40
Engine: operating status: IS
STATE_LS_SAE[1]: OL_CDN
T_AST_SAE: 72 s
MAP_MES_SAE: 36 kPa
Lambda probe voltage: bank 1: probe 1 (broadband probe): 2.051 V
FAC_TPS_1_SAE: 13.281250 %
FUP_H_SAE: 5490.0 kPa
Readiness: 1110 1101
-------------------------------------------------------------------------------
Address 02: Auto Trans (J217) Labels:* 09G-927-749-V1.clb
Part No SW: 09G 927 749 A HW: 09G 927 749 A
Component: AISIN AG6 G3 109 2856
CVN: 481EBFD0
Coding: 000348
Shop #: WSC 00066 790 00184
ASAM Dataset: EV_TCMAQ250031 001004
ROD: EV_TCMAQ250031_001_VW25.rod
VCID: 372046122FC3D642AE1-8062
No fault code found.
-------------------------------------------------------------------------------
Address 03: ABS Brakes (J104) Labels:. 1K0-907-379-60EC1F.clb
Part No SW: 1K0 907 379 BS HW: 1K0 907 379 BS
Component: ESP MK60EC1 H46 0166
Revision: 00H46001
Coding: A14B400C492200FC850D02E7921A0041A1100012
Shop #: WSC 11558 002 1048576
VCID: 045AE1DE2E154DDA7B3-8050
5 Faults Found:
01315 - Transmission Control Module
013 - Check DTC Memory - Intermittent
Freeze Frame:
Fault Status: 00101101
Fault Priority: 2
Fault Frequency: 1
Reset counter: 203
Mileage: 225917 km
Time Indication: 0
Date: 2032.14.01
Time: 21:30:51
Freeze Frame:
Count: 3
Count: 32769
Count: 4608
Count: 8266
Count: 33100
Count: 1
Count: 1533
Count: 0
01325 - Control Module for Tire Pressure Monitoring (J502)
004 - No Signal/Communication - Intermittent
Freeze Frame:
Fault Status: 00100100
Fault Priority: 2
Fault Frequency: 1
Reset counter: 203
Mileage: 254013 km
Time Indication: 0
Date: 2048.14.22
Time: 00:44:60
Freeze Frame:
Count: 16386
Count: 14
Count: 20480
Count: 16390
Count: 42752
Count: 0
Count: 778
Count: 1280
00283 - ABS Wheel Speed Sensor; Front Left (G47)
012 - Electrical Fault in Circuit - Intermittent
Freeze Frame:
Fault Status: 00101100
Fault Priority: 1
Fault Frequency: 1
Reset counter: 203
Mileage: 254013 km
Time Indication: 0
Date: 2051.14.17
Time: 00:00:01
Freeze Frame:
Count: 16387
Count: 12
Count: 512
Count: 32
Count: 42752
Count: 0
Count: 1024
Count: 0
01314 - Engine Control Module
013 - Check DTC Memory - Intermittent
Freeze Frame:
Fault Status: 00101101
Fault Priority: 2
Fault Frequency: 3
Reset counter: 203
Mileage: 253737 km
Time Indication: 0
Date: 2047.14.07
Time: 11:59:30
Freeze Frame:
Count: 0
Count: 14
Count: 29184
Count: 8196
Count: 50432
Count: 512
Count: 512
Count: 0
02214 - Tire Pressure Warning
002 - Lower Limit Exceeded
Freeze Frame:
Fault Status: 01100010
Fault Priority: 2
Fault Frequency: 8
Reset counter: 24
Mileage: 180812 km
Time Indication: 0
Date: 2010.14.26
Time: 05:34:58
Freeze Frame:
Count: 0
Count: 32768
Count: 4608
Count: 16401
Count: 51839
Count: 0
Count: 1023
Count: 0
-------------------------------------------------------------------------------
Address 08: Auto HVAC Labels: 5C0-820-047.clb
Part No SW: 5C0 820 047 BK HW: 5C0 820 047 BK
Component: J301 Klimaanlage 0204
Revision: 2001001S Serial number: 00000002153030
Shop #: WSC 00066 000 00000
VCID: 6A86AF662071BBAAE1F-803E
1 Fault Found:
00229 - Refrigerant Pressure
002 - Lower Limit Exceeded - Intermittent
Freeze Frame:
Fault Status: 00100010
Fault Priority: 2
Fault Frequency: 2
Reset counter: 203
Time Indication: 0
-------------------------------------------------------------------------------
Address 09: Cent. Elect. (J519) Labels:. 6R0-937-08x-09.clb
Part No SW: 5C0 937 087 J HW: 5C0 937 087 A
Component: BCM25 JLB H3 H34 0411
Revision: B2034001 Serial number: 08013125141221
Coding: 7B994B1808AB0B0000302000240884D400C2502E60004000300010002000
Shop #: WSC 00066 000 00000
VCID: 343A711E3E353D5A8B3-8060
Subsystem 1 - Part No SW: 6R0 959 801 AN HW: 6R0 959 801 AN Labels: 6R0-959-801.CLB
Component: J386__TSG_FT 006 5461
Serial number: 14102585140404171039
Coding: 820000
Subsystem 2 - Part No SW: 6R0 959 802 AS HW: 6R0 959 802 AS Labels: 6R0-959-802.CLB
Component: J387__TSG_BT 006 5461
Serial number: 14102584140410222808
Coding: 820000
Subsystem 3 - Part No SW: 6R0 959 811 M HW: 6R0 959 811 M
Component: J388__TSG_HL 006 5460
Serial number: 14202587140414113914
Coding: 800000
Subsystem 4 - Part No SW: 6R0 959 812 M HW: 6R0 959 812 M
Component: J389__TSG_HR 006 5460
Serial number: 14202586140409214327
Coding: 800000
4 Faults Found:
03304 - Response Closing Status of Rear Right Door
008 - Implausible Signal - Intermittent
Freeze Frame:
Fault Status: 00101000
Fault Priority: 2
Fault Frequency: 2
Reset counter: 209
Mileage: 254073 km
Time Indication: 0
Date: 2051.14.24
Time: 21:27:39
00532 - Supply Voltage B+
002 - Lower Limit Exceeded - Intermittent
Freeze Frame:
Fault Status: 00100010
Fault Priority: 3
Fault Frequency: 1
Reset counter: 203
Time Indication: 0
00446 - Function Limitation due to Under-Voltage
002 - Lower Limit Exceeded - Intermittent
Freeze Frame:
Fault Status: 00100010
Fault Priority: 6
Fault Frequency: 15
Reset counter: 203
Mileage: 254013 km
Time Indication: 0
Date: 2049.14.20
Time: 18:48:08
02660 - Radio Remote Control not Matched/Adapted
000 - - - Intermittent
Freeze Frame:
Fault Status: 00100000
Fault Priority: 3
Fault Frequency: 1
Reset counter: 201
Time Indication: 0
-------------------------------------------------------------------------------
Address 15: Airbags (J234) Labels:| 5K0-959-655.clb
Part No SW: 5C0 959 655 AD HW: 5C0 959 655 AD
Component: AirbagVW10 102 0912
Serial number: 003MVD04DZ91 Dataset Number: 160003v____ 0219
Coding: 00004138
Shop #: WSC 00066 790 00184
ASAM Dataset: EV_AirbaVW10SMEVW360 001026
ROD: EV_AirbaVW10SMEVW360.rod
VCID: 74BAB11E7E357D5A4B3-8020
Seat occupied recognition:
Subsystem 1 - Part No SW: 5C6 959 339 B HW: 5C6 959 339 B
Component: BF-Gewichtss. H10 0046
Serial number: 6940000Y14000150J906
Coding: 303037
Crash sensor for side airbag: driver side:
Subsystem 2 - Part No SW: 5K0 959 354 HW: 5K0 959 354
Component: S.Sens.Fahr.V H02 ----
Serial number: 3572MSME7956607EZZZ4
Front Passenger's Side Airbag Crash Sensor:
Subsystem 3 - Part No SW: 5K0 959 354 HW: 5K0 959 354
Component: S.Sens.Beif.V H02 ----
Serial number: 3582MSME44541D43ZZZW
Rear Side Airbag Crash Sensor (on driver's side):
Subsystem 4 - Part No SW: 5K0 959 351 A HW: 5K0 959 351 A
Component: S.Sens.Fahr.H H02 ----
Serial number: 3516KSME12223C2CZZZP
Passenger side rear thorax airbag crash sensor:
Subsystem 5 - Part No SW: 5K0 959 351 A HW: 5K0 959 351 A
Component: S.Sens.Beif.H H02 ----
Serial number: 3526KSME2E393C2CZZZ4
Crash sensor for front airbag: driver side:
Subsystem 6 - Part No SW: 5K0 959 659 A HW: 5K0 959 659 A
Component: F.Sens.Fahr H02 ----
Serial number: 3556LSME625A0E2CZZZ2
Crash sensor for front airbag: front passenger side:
Subsystem 7 - Part No SW: 5K0 959 659 A HW: 5K0 959 659 A
Component: F.Sens.Beif H02 ----
Serial number: 3566LSME2C500E2CZZZ%
No fault code found.
-------------------------------------------------------------------------------
Address 17: Instruments
Cannot be reached
-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533) Labels:. 6N0-909-901-6R.clb
Part No SW: 6N0 909 901 HW: 5C0 937 087 A
Component: GW-K-CAN TP20 H34 0411
Revision: B2034001
Coding: 102200
Shop #: WSC 00066 000 00000
VCID: 70B2BD0E0AAD417AAFB-8024
No fault code found.
-------------------------------------------------------------------------------
Address 25: Immobilizer (J334) Labels:| 5K0-920-xxx-25.clb
Part No SW: 5K0 953 234 HW: 5K0 953 234
Component: IMMO H04 0809
Serial number:
Coding: 000000
Shop #: WSC 00000 000 00000
ASAM Dataset: EV_Immo_UDS_VDD_RM09 A03710
ROD: EV_Immo_UDS_VDD_RM09_VW23.rod
VCID: 6A86AF662CF1BBAAE1F-803E
1 Fault Found:
9456681 - Key
B104C 29 [00001000] - Implausible Signal
Intermittent - Confirmed - Tested Since Memory Clear
Freeze Frame:
Fault Priority: 6
Fault Frequency: 1
Mileage: 178745 km
Date: 2072.14.06
Time: 00:03:47
-------------------------------------------------------------------------------
Address 2E: Media Player 3 (J650) Labels:. 5N0-035-342.lbl
Part No SW: 5N0 035 342 G HW: 5N0 035 342 G
Component: SG EXT.PLAYER H19 0770
Revision: A1001003 Serial number: 7665833706
Coding: 010100
Shop #: WSC 00066 000 00000
VCID: 2B086A62E30B62A2DA9-807E
No fault code found.
-------------------------------------------------------------------------------
Address 44: Steering Assist Labels: 1K0-909-14x-GEN3.clb
Part No: 1K0 909 144 R
Component: EPS_ZFLS Kl. 69 3501
Revision: 00H22000
Shop #: WSC 02069 000 90108
VCID: 3924402A1557C032585-806C
1 Fault Found:
01316 - ABS Control Module
013 - Check DTC Memory - Intermittent
Freeze Frame:
Fault Status: 00101101
Fault Priority: 3
Fault Frequency: 1
Reset counter: 203
Mileage: 254013 km
Time Indication: 0
Date: 2051.14.17
Time: 00:01:25
Freeze Frame:
Voltage: 14.38 V
DU
Temperature: 5.0°C
RPM: 922 /min
Speed: 0.0 km/h
Speed: 0.0 km/h
Count: 0
-------------------------------------------------------------------------------
Address 56: Radio (J503) Labels:. 5M0-035-1xx-56.clb
Part No SW: 1K0 035 164 F HW: 1K0 035 164 F
Component: LOW NAR SDARS H04 0005
Revision: -----08S Serial number: VWZ4Z6P3778891
Coding: 01000400020006
Shop #: WSC 00066 790 00184
VCID: 251C9C5A85EF54D20CD-8070
1 Fault Found:
02635 - Tuner Not Enabled/Activated
000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 3
Fault Frequency: 1
Reset counter: 194
Mileage: 74411 km
Time Indication: 0
Date: 2030.14.28
Time: 01:27:30
End----(Elapsed Time: 01:38, VBatt start/end: 12.4V/12.0V. VIgn 11.9V)-----
Last edited: